Lubricating structure of internal combustion engine and motorcycle
10018084 ยท 2018-07-10
Assignee
Inventors
Cpc classification
F02B61/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2011/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2011/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01M9/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A lubricating structure of an internal combustion engine that feeds oil to a driveshaft of a transmission disposed in parallel with a crankshaft and a balancer shaft in a crankcase, wherein the balancer shaft is disposed below the crankshaft and the driveshaft is disposed at rear of the crankshaft, and a main gallery, a first oil passage, a second oil passage and a third oil passage are formed in the crankcase as defined herein, and a lubricating structure of an internal combustion engine that feeds oil to a bearing of a balancer shaft disposed in parallel with a crankshaft in a crankcase, wherein a main gallery, a first oil passage, and a second oil passage are formed in the crankcase as defined herein.
Claims
1. A lubricating structure of an internal combustion engine that feeds oil to a driveshaft of a transmission disposed in parallel with a crankshaft and a balancer shaft in a crankcase, wherein: the balancer shaft is disposed below the crankshaft and the driveshaft is disposed rearward of the crankshaft; a main gallery, a first oil passage, a second oil passage and a third oil passage are formed in the crankcase so that oil can be distributed to respective portions of the internal combustion engine through the main gallery located in front of the balancer shaft, the oil of the main gallery can be fed to a bearing of the crankshaft through the first oil passage, the oil having passed through the bearing of the crankshaft can be fed to a bearing of the balancer shaft through the second oil passage, and the oil having passed through the bearing of the crankshaft can be fed to the driveshaft through the third oil passage diverging from the middle of the second oil passage; the crankcase having an upper case and a lower case that are divided from each other vertically; and the third oil passage extends obliquely toward a mating face between the upper case and the lower case from the middle of the second oil passage.
2. The lubricating structure of an internal combustion engine according to claim 1, wherein the first oil passage, the second oil passage and the third oil passage are formed in a journal wall that supports one end of the crankshaft.
3. The lubricating structure of an internal combustion engine according to claim 1, wherein: the first oil passage extends obliquely towards the bearing of the crankshaft from the main gallery; and the first oil passage and the third oil passage have the same inclination angle with respect to the mating face between the upper case and the lower case.
4. The lubricating structure of an internal combustion engine according to claim 1, wherein the first oil passage and the third oil passage have the same passage diameter.
5. The lubricating structure of an internal combustion engine according to claim 1, wherein the third oil passage has an orifice mounting portion in which an orifice can adjust a passage diameter of the third oil passage.
6. A motorcycle comprising: the lubricating structure of an internal combustion engine according to claim 1.
7. A lubricating structure of an internal combustion engine that feeds oil to a bearing of a balancer shaft disposed in parallel with a crankshaft in a crankcase, wherein: a main gallery, a first oil passage, and a second oil passage are formed in the crankcase so that oil can be distributed to respective portions of the internal combustion engine through the main gallery, the oil of the main gallery can be fed to a bearing of the crankshaft through the first oil passage, the oil having passed through the bearing of the crankshaft can be fed to a bearing of the balancer shaft through the second oil passage, the balancer shaft serves as a lower balancer shaft that is disposed below the crankshaft; the main gallery is formed in front of the lower balancer shaft in the crankcase, a driveshaft of a transmission is disposed in parallel with the crankshaft in the crankcase; and a third oil passage is formed in the crankcase so that oil can be fed to the driveshaft through the third oil passage diverging from the middle of the second oil passage.
8. The lubricating structure of an internal combustion engine according to claim 7, wherein the second oil passage is formed linearly.
9. The lubricating structure of an internal combustion engine according to claim 7, wherein the balancer shaft is disposed below the crankshaft.
10. The lubricating structure of an internal combustion engine according to claim 7, wherein: the crankcase comprises an upper case and a lower case that are divided from each other vertically; and the first oil passage and the second oil passage are formed in the lower case.
11. A motorcycle comprising: the lubricating structure of an internal combustion engine according to claim 7.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
REFERENCE SIGNS LIST
(8) 1 internal combustion engine 21 crankcase 27 upper case 28 lower case 34 mating face between upper case and lower case 41 crankshaft 49 driveshaft 51 front balancer shaft 54 lower balancer shaft (balancer shaft) 62 main gallery 71 journal wall 73 bearing of front balancer shaft 101 oil passage (first oil passage) 102 bearing of crankshaft 103 oil passage (second oil passage) 104 bearing of lower balancer shaft 105 oil passage (third oil passage) 109 orifice mounting portion
DETAILED DESCRIPTION OF THE INVENTION
(9) An embodiment of the invention will be described below in detail with reference to the accompanying drawings. Incidentally, an example in which a lubricating structure of an internal combustion engine is applied to a motorcycle will be described below. The lubricating structure of the internal combustion engine is however not limited to the motorcycle but may be also applied to another vehicle such as a four-wheeled vehicle.
(10) As shown in
(11) As shown in
(12) Three main shafts, i.e. a crankshaft 41, a countershaft 47 and a driveshaft 49 are disposed in parallel with one another and triangularly on side walls (journal walls) of the crankcase 21. The crankshaft 41 is received in the crank chamber inside the crankcase and supported rotatably on a mating face 34 between the upper case 27 and the lower case 28. The countershaft 47 is received in the transmission chamber inside the crankcase, and supported rotatably on the side wall of the upper case 27 at the rear of the crankshaft 41. The driveshaft 49 is received in the transmission chamber inside the crankcase and supported rotatably on the mating face 34 between the upper case 27 and the lower case 28 at the rear of the countershaft 47.
(13) A front balancer shaft 51 is disposed in front of the crankshaft 41. A lower balancer shaft 54 is disposed below the crankshaft 41. The front balancer shaft 51 is received in a front balancer chamber (not shown), and supported rotatably on the mating face 34 between the upper case 27 and the lower case 28. When a balancer housing 29 is attached to the lower case 28, the lower balancer shaft 54 is supported rotatably on a mating face 35 (see
(14) A primary drive gear 42 of the crankshaft 41, a primary driven gear 48 of the countershaft 47, a front balancer driven gear 52 of the front balancer shaft 51, and a lower balancer driven gear 55 of the lower balancer shaft 54 are received in the right side space 31 of the crankcase 21. The primary driven gear 48, the front balancer driven gear 52 and the lower balancer driven gear 55 are engaged with the primary drive gear 42. When three kinds of gears are driven by a single gear in this manner, it is unnecessary to specially disengage the three kinds of gears in the crankshaft 41. Thus, the total length of the crankshaft 41 can be shortened.
(15) In addition, the right side space 31 of the crankcase 21 is opened to the outside through the opening portion in the mating face 33 with the clutch cover, as described above. The primary drive gear 42 except a part thereof is exposed to the outside from the crankcase 21. A clutch 57 and the primary driven gear 48 are entirely exposed to the outside. In addition, the front balancer driven gear 52 is hidden inside the crankcase 21. The lower balancer driven gear 55 except a part thereof is exposed to the outside from the crankcase 21. When the gears are exposed to the outside from the right side space 31 in this manner, alignment (phase matching) among the gears can be made easily.
(16) As shown in
(17) In addition, the rotation of the crankshaft 41 is transmitted to the front balancer shaft 51 through the primary drive gear 42 and the front balancer driven gear 52, and transmitted to the lower balancer shaft 54 through the primary drive gear 42 and the lower balancer driven gear 55. Periodical vibration occurring in the crankshaft 41 can be cancelled by the front balancer shaft 51 and the lower balancer shaft 54. The connecting rods 44, the lower balancer shaft 54, the front balancer shaft 51 and the countershaft 47 are disposed on upper, lower, front and rear sides of the crankshaft 41, respectively. With this layout, an internal space of the crankcase 21 (see
(18) In the crankcase 21 configured thus, the lower balancer shaft 54 is disposed below the crankshaft 41. Thus, the width of the crankcase 21 in a front/rear direction can be reduced and mass centralization can be further attained, in comparison with a configuration in which the balancer shaft is disposed on the front or rear side of the crankcase 21. In addition, a main gallery 62 (see
(19) Particularly, the lubricating channels of the crankcase 21 have to be specialized for a two-shaft balancer structure in which the balancer shafts 52 and 54 can be disposed in front of and below the crankshaft 41 respectively. In the embodiment, oil passages 103 extending from bearings 102 of the crankshaft 41 toward bearings 104 of the lower balancer shaft 54 are formed on a downstream side of oil passages 101 extending from the gallery 62 toward the bearings 102 of the crankshaft 41 (see
(20) Further, an oil passage 105 is formed to diverge from one of the oil passages 103 and extend toward the driveshaft 49. The oil is fed to the midway of the driveshaft 49 through the oil passages shared with one of the bearings 102 of the crankshaft 41 and one of the bearings 104 of the lower balancer shaft 54. Thus, the oil passages can be simplified.
(21) The lubricating channels of the internal combustion engine formed inside the crankcase will be described below with reference to
(22) As shown in
(23) The oil filter 25 and the oil cooler 26 are disposed on a front face of the crankcase 21 (see
(24) The oil in the main gallery 62 is fed to bearings 73a to 73c of the front balancer shaft 51 through oil passages 72a to 72c inside right, center and left journal walls 71a to 71c (see
(25) In addition, the oil of the left bearing 73c of the front balancer shaft 51 is fed to the cylinder head 12 through an oil passage 75c inside a left journal wall (not shown) of the upper case 27. The oil inside the cylinder head 12 lubricates a contact portion between a cam and a tappet through the inside of a camshaft (not shown), and is then returned to the oil pan 22 through an oil return passage 85 or a cam chain chamber 93 (see
(26) In addition, the oil in the main gallery 62 is fed to the bearings 102a to 102c of the crankshaft 41 through the oil passages 101a to 101c inside the right, center and left journal walls 71a to 71c (see
(27) Thus, the lubricating channels from the main gallery 62 toward the bearings 73a to 73c of the front balancer shaft 51 and the lubricating channels from the main gallery 62 toward the bearings 102a to 102c of the crankshaft 41 are formed separately in the crankcase 21. In addition, oil is fed to the sub gallery 76 and the cylinder head 12 through the lubricating channels of the bearings 73a and 73c of the front balancer shaft 51. In addition, oil is fed to the respective bearings 104a and 104b of the lower balancer shaft 54, the countershaft 47 and the driveshaft 49 through the lubricating channels of the respective bearings 102a to 102c of the crankshaft 41.
(28) The lubricating structure of the internal combustion engine will be described below in detail. The lubricating channels of the lower balancer shaft will be described with reference to
(29) As shown in
(30) The countershaft 47 (see
(31) The main gallery 62 is formed on the obliquely lower front side of the crankshaft 41 in order to bypass the lower balancer shaft 54 positioned right below the crankshaft 41. The main gallery 62 is formed linearly in a left/right direction (vertical direction to the paper plane in
(32) As shown in
(33) In addition, the oil passages 103a and 103b are formed in the lower case 28 so that the oil which has passed through the right and center bearings 102a and 102b of the crankshaft 41 can be fed to the bearings 104a and 104b of the lower balancer shaft 54 through the oil passages 103a and 103b respectively. The oil passages 103a and 103b are provided straightly downward to extend from the bearing mounting faces 106 for the crankshaft 41 up to bearing mounting faces 111 for the lower balancer shaft 54. The oil passages 103a and 103b are formed linearly in an up/down direction. Thus, the oil passages 103a and 103b can be machined easily. The oil passages 103a and 103b can be shortened.
(34) In addition, the oil passages 101a to 101c and the oil passages 103a to 103c are formed in the same lower case 28. Accordingly, the oil passages can be simplified. Oil grooves 107a to 107c (see
(35) Further, the oil passage 105 is formed in the lower case 28 so that the oil having passed through the right bearing 102a of the crankshaft 41 can be fed to the driveshaft 49 through the oil passage 105 which diverges from the middle of the right oil passage 103a. The oil passage 105 extends obliquely up to the mating face 34 between the upper case 27 and the lower case 28 from the middle of the oil passage 103a. On this occasion, the oil passage 105 goes through the bolt hole 95 for the fastening bolt. As described above, the gap between the bolt hole 95 and the shaft portion of the fastening bolt serves as an oil passage. The oil passage 105 is extended linearly without bypassing the bolt hole 95. In this manner, the oil passage 105 can be shortened.
(36) The oil passage 105 extends obliquely. Accordingly, the oil passage 105 extending toward the driveshaft 49 can be shortened. An oil groove 108 (see
(37) In addition, the oil passage 101a and the oil passage 105 are formed to have the same inclination angle with respect to the mating face 34 between the upper case 27 and the lower case 28. At the same time, the oil passage 101a and the oil passage 105 are formed to have the same passage diameter. Thus, the oil passages 101a and 105 can be formed by machining the crankcase 21 from the same direction by a machining tool having the same diameter. Thus, machining cost can be reduced. The outlet of the oil passage 105 serves as an orifice mounting portion 109 in which an orifice (not shown) can be mounted. Due to the orifice which is mounted in the orifice mounting portion 109, an oil flow rate from the oil passage 105 toward the driveshaft 49 can be suppressed even when the oil passage 105 is formed to have the same diameter as the oil passage 101a.
(38) In this manner, oil is delivered from the main gallery 62 to the bearings 102a to 102c of the crankshaft 41. The oil of the bearing 102a and the oil of the bearing 102b are fed to the bearings 104a and 104b of the lower balancer shaft 54 through the oil passages 103a and 103b, respectively. In addition, the oil of the bearing 102a is fed to the driveshaft 49 through the oil passage 105 diverging from the middle of the oil passage 103a. Parts of the oil passages 101a and 101b are shared by the crankshaft 41 and the lower balancer shaft 54. A part of the oil passage 103a is shared by the lower balancer shaft 54 and the driveshaft 49. Accordingly, the lubricating channels inside the crankcase 21 can be simplified so that the total length of the oil passages can be formed to be short.
(39) As described above, according to the embodiment, the lower balancer shaft 54 is disposed below the crankshaft 41. Thus, the width of the crankcase 21 in the front/rear direction can be reduced, and mass centralization can be attained. In addition, oil is fed from the main gallery 62 to the bearings 102a to 102c of the crankshaft 41 through the oil passages 101a to 101c. The oil is fed to the bearings 104a and 104b of the lower balancer shaft 54 through the oil passages 103a and 103b. Further, the oil is fed to the driveshaft 49 through the oil passage 105. The oil is delivered to the midways of the bearings 104a and 104b of the lower balancer shaft 54 through the oil passages 101a and 101b shared with the bearings 102a and 102b of the crankshaft 41. Accordingly, the oil passages extending from the main gallery 62 toward the lower balancer shaft 54 can be simplified. The oil is delivered to the midway of the driveshaft 49 through the oil passage 101a shared with the bearing 102a of the crankshaft 41 and the oil passage 103a shared with the bearing 104a of the lower balancer shaft 54. Accordingly, the oil passages extending from the main gallery 62 toward the driveshaft 49 can be simplified. Since the oil passages can be shortened, pressure loss due to resistance of the oil passages can be reduced, and oil pressure followability due to fluctuation in rotation of the crankshaft can be improved. Further, due to the oil passages formed in the crankcase 21, the weight of the crankcase 21 can be reduced and occurrence of deburring work can be also prevented, in comparison with a case where new pipe passages are provided to form oil passages.
(40) Incidentally, the invention is not limited to the aforementioned embodiment but may be changed variously and carried out. In the aforementioned embodiment, the sizes or shapes etc. illustrated in the accompanying drawings are not limited thereto but can be changed suitably as long as the effects of the invention can be exerted. Moreover, the sizes or shapes etc. illustrated in the accompanying drawings can be changed suitably and carried out without departing from the scope of the objects of the invention.
(41) For example, the oil passage 105 is formed in the right journal wall 71a in the aforementioned embodiment. However, the invention is not limited to this configuration. It will go well if the oil passage 105 can be formed in a journal wall 71 on which one end of the driveshaft 49 is supported. For example, the oil passage 105 may be formed in the left journal wall 71c on which a left end of the driveshaft 49 is supported.
(42) For example, the oil passages 103 are formed in the right and center journal walls 71a and 71b in the aforementioned embodiment. However, the invention is not limited to this configuration. It will go well if the oil passages 103 can be formed in the journal walls 71 on which the lower balancer shaft 54 is supported. For example, when the lower balancer shaft 54 is supported on the center and left journal walls 71b and 71c, the oil passages 103 can be formed in the journal walls 71b and 71c.
(43) In addition, two balancer shafts, i.e. the front balancer shaft 51 and the lower balancer shaft 54 are disposed in the crankshaft 21 in the configuration of the aforementioned embodiment. However, the invention is not limited to this configuration. It will go well if at least one balancer shaft can be disposed in the crankcase 21.
(44) In addition, the front balancer shaft 51 is disposed on the mating face 34 between the upper case 27 and the lower case 28 in the configuration of the aforementioned embodiment. However, the invention is not limited to this configuration. The front balancer shaft 51 may be disposed on one of the upper case 27 and the lower case 28.
(45) In addition, the crankcase 21 has a vertically divided structure including the upper case 27 and the lower case 28 in the configuration of the aforementioned embodiment. However, the invention is not limited to this configuration. The crankcase 21 may have a horizontally divided structure including a left case and a right case in the configuration.
(46) In addition, the oil passage 105 diverges from the middle of the oil passage 103a and extends obliquely toward the mating face 34 between the upper case 27 and the lower case 28 in the configuration of the aforementioned embodiment. However, the invention is not limited to this configuration. It will go well if the oil passage 105 can be formed to diverge from the middle of the oil passage 103a and feed the oil which has passed through the bearing 102a of the crankshaft 41 to the driveshaft 49.
(47) In addition, each oil passage 101 and the oil passage 105 are formed to have the same the inclination angle with respect to the mating face 34 between the upper case 27 and the lower case 28 in the aforementioned embodiment. However, the invention is not limited to this configuration. The inclination angles of the oil passage 101 and the oil passage 105 may be different from each other.
(48) In addition, the oil passage 101 and the oil passage 105 are formed to have the same passage diameter in the aforementioned embodiment. However, the invention is not limited to this configuration. The passage diameters of the oil passage 101 and the oil passage 105 may be different from each other. For example, the oil passage 105 may be formed to be narrower than the oil passage 101. In this manner, an oil flow rate toward the driveshaft 49 can be suppressed without mounting any orifice.
(49) In addition, each of the oil passages 103 is formed linearly in the configuration of the aforementioned embodiment. However, the invention is not limited to this configuration. It will go well if the oil passage 103 can be formed to be capable of feeding the oil which has passed through the corresponding bearing 102 of the crankshaft 41 to the lower balancer shaft 54. For example, the oil passage 103 may be formed into an arc shape.
(50) In addition, the lower balancer shaft 54 is disposed on the mating face 35 between the lower case 28 and the balancer housing 29 in the configuration of the aforementioned embodiment. However, the invention is not limited to this configuration. The lower balancer shaft 54 may be disposed in the lower case 28. In this case, the balancer housing 29 can be dispensed with in the configuration.
(51) In addition, the lower balancer shaft 54 is disposed below the crankshaft 41 in the configuration of the aforementioned embodiment. However, the second aspect of the invention is not limited to this configuration. In the second aspect of the invention, the lower balancer shaft 54 may be replaced by a rear balancer shaft disposed at the rear of the crankshaft 41.
(52) In addition, the oil passages 101 and 103 are formed in the same lower case 28 in the configuration of the aforementioned embodiment. However, the invention is not limited to this configuration. For example, the oil passages 101 and 103 may be formed to extend over the upper case 27 and the lower case 28.
(53) In addition, oil is fed to the driveshaft 49 through the oil passage 105 diverging from the middle of the oil passage 103a in the configuration of the aforementioned embodiment. However, the second aspect of the invention is not limited to this configuration. In the second aspect of the invention, oil may be fed to the driveshaft 49 through another lubricating channel.
(54) In addition, the oil grooves 107 are formed in the bearing mounting faces 106 of the journal walls 71, and oil is made to pass through the bearings 102 of the crankshaft 41 in the configuration of the aforementioned embodiment. However, the invention is not limited to this configuration. It will go well if oil can pass through the bearings 102 of the crankshaft 41 in the configuration. For example, oil grooves may be formed in the bearings 102 or oil grooves may be formed in the crankshaft 41.