Vehicle furniture
10017083 ยท 2018-07-10
Assignee
Inventors
Cpc classification
B60N2/0292
PERFORMING OPERATIONS; TRANSPORTING
B60N2/0272
PERFORMING OPERATIONS; TRANSPORTING
B60N2/667
PERFORMING OPERATIONS; TRANSPORTING
B60N2/01
PERFORMING OPERATIONS; TRANSPORTING
International classification
A47C7/72
HUMAN NECESSITIES
B60N2/02
PERFORMING OPERATIONS; TRANSPORTING
H05B1/02
ELECTRICITY
A47C31/00
HUMAN NECESSITIES
B60N2/70
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An article of vehicle furniture includes one or more adaptive support elements. Each of the adaptive support elements includes a carbon fiber layer operable between support and configurable conditions and a heating element in thermal communication with the carbon fiber layer. The heating element is configured to heat the carbon fiber layer from the support condition to the configurable condition. Each of the adaptive support elements further includes a thermal barrier layer, wherein the heating element is disposed between the thermal barrier layer and the carbon fiber layer.
Claims
1. An article of vehicle furniture, comprising: one or more adaptive support elements, each of the adaptive support elements including a carbon fiber layer disposed in thermal communication with a first heating element, wherein the first heating element is configured to heat the carbon fiber layer to provide a malleable carbon fiber layer that is configurable between a first configuration and a second configuration; and one or more intermediate elements coupled to the one or more adaptive support elements, wherein the one or more intermediate elements are configured to follow a shape of the one or more adaptive support elements between first and second configurations.
2. The article of vehicle furniture of claim 1, wherein the one or more adaptive support elements are configured to support a part of a body of a vehicle occupant on an exterior surface thereof.
3. The article of vehicle furniture of claim 1, wherein the one or more adaptive support elements includes at least two adaptive support elements arranged adjacent to one another.
4. The article of vehicle furniture of claim 1, wherein the one or more adaptive support elements include at least two adaptive elements spaced-apart from each other.
5. The article of vehicle furniture of claim 4, wherein the adaptive support elements and the intermediate elements are arranged in an alternating pattern.
6. The article of vehicle furniture of claim 1, wherein the one or more adaptive support elements include a first adaptive element configured to change configuration by a first amount and a second adaptive element configured to change configuration by a second amount, wherein the second amount is different than the first amount.
7. The article of vehicle furniture of claim 1, wherein each of the adaptive support elements comprises a thermal barrier, wherein the first heating element is disposed between the thermal barrier and the carbon fiber layer.
8. The article of vehicle furniture of claim 7, wherein each of the adaptive support elements comprises a padding layer, wherein the thermal barrier is disposed between the first heating element and the padding layer.
9. The article of vehicle furniture of claim 8, including: a second heating element disposed within the padding layer adjacent an exterior support surface of the padding layer.
10. An article of vehicle furniture, comprising: a seat portion and seatback portion; one or more adaptive support elements disposed in each of the seat portion and the seatback portion, each of the adaptive support elements including a carbon fiber layer operable between support and configurable conditions, wherein each of the adaptive support elements further includes a first heating element disposed in thermal communication with the carbon fiber layer, wherein the first heating element heats the carbon fiber layer to the configurable condition, and further wherein each of the adaptive support elements includes an exterior padding layer defining a support surface for supporting a vehicle occupant; and a second heating element disposed in the exterior padding layer for heating the support surface.
11. The article of vehicle furniture of claim 10, wherein each of the one or more adaptive support elements comprises a thermal barrier, wherein the first heating element is disposed between the thermal barrier and the carbon fiber layer.
12. The article of vehicle furniture of claim 11, wherein each of the one or more adaptive support elements comprises a second thermal barrier, wherein the second thermal barrier is disposed between the second heating element and the carbon fiber layer.
13. The article of vehicle furniture of claim 10, including: one or more intermediate elements coupled to the one or more adaptive support elements, wherein the one or more intermediate elements are configured to follow a shape of the one or more adaptive support elements when the carbon fiber layers are in the configurable condition.
14. An article of vehicle furniture having one or more adaptive support elements, each of the adaptive support elements comprising: a carbon fiber layer operable between support and configurable conditions; a heating element in thermal communication with the carbon fiber layer as coupled directly thereto along a first side of the heating element, wherein the heating element is configured to heat the carbon fiber layer from the support condition to the configurable condition; and a thermal barrier layer, wherein the thermal barrier layer is coupled directly to a second side of the heating element that is opposed to the first side of the heating element.
15. The article of vehicle furniture of claim 14, wherein the carbon fiber layer includes front and rear faces, wherein the heating element is disposed on one of the front and rear faces of the carbon fiber layer.
16. The article of vehicle furniture of claim 15, including: a backing layer disposed on the rear face of the carbon fiber layer.
17. The article of vehicle furniture of claim 14, including: a padding layer disposed adjacent to the thermal barrier layer.
18. The article of vehicle furniture of claim 17, wherein the padding layer includes an outer surface for supporting a vehicle occupant.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a better understanding of the present disclosure, and to show more clearly how it may be carried into effect, reference will now be made, by way of example, to the accompanying drawings, in which:
(2)
(3)
(4)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(5) For purposes of description herein, the terms upper, lower, right, left, rear, front, vertical, horizontal, and derivatives thereof shall relate to the invention as oriented in
(6)
(7)
(8)
(9)
(10) A change between the first configuration of
(11)
(12) A change between the second configuration of
(13) While not shown in
(14) The adaptive support elements 109A, 109B and 109C, 109D are shown in linear strips in
(15) In order to effect the change in configuration of the vehicle furniture 103, an exemplary embodiment of an adaptive support element 109 is shown in
(16) As shown in
(17) The adaptive support element 109 may comprise at least one further layer and/or further components depending on its intended use. For example, where the adaptive support element 109 forms a portion of a seat, the adaptive support element 109 may have a padding layer to increase the comfort of the seat. Additionally or alternatively, where the adaptive support element 109 is configured for outdoor use, the adaptive support element 109 may have a protective layer configured to protect the adaptive support element 109 against exposure to the environment.
(18) In the exemplary embodiment shown in
(19) In the arrangement shown in
(20) The thermal barrier 137 may be any appropriate type of barrier that reduces the transfer of thermal energy from a portion of the adaptive support element 109. For example, the thermal barrier 137 may be a barrier configured to reduce the transfer of energy by thermal radiation, conduction and/or convection. In
(21) The thermal barrier 137 may be configured to reflect the thermal energy released from the first heating element towards the carbon fiber layer 129. For example, the thermal barrier shown in
(22) The thermal barrier 137 may be configured to reduce the transfer of thermal energy from the environment surrounding the adaptive support element 109 to the carbon fiber layer 129. For example, where the vehicle furniture 103 is occupied by a passenger, the thermal barrier 137 may be configured to reduce the amount of thermal energy from the passenger's body that is transferred to the carbon fiber layer 129. In this manner, the thermal barrier 137 can help prevent an inadvertent change in curvature of the carbon fiber layer 129 as a result of an occupant of the vehicle furniture 103 heating the carbon fiber layer 129.
(23) The adaptive support element 109 may comprise a second heating element 145 configured to heat the vehicle furniture 103 and, as a result, an occupant of the furniture 103. For example, the second heating element 145 may be the heating element of a heated seat for a vehicle. Where the adaptive support element 109 comprises the second heating element 145, the thermal barrier may be configured to mitigate the transfer of thermal energy from the second heating element 145 to the carbon fiber layer 129. For example, the thermal barrier 137 may be configured to reduce the amount of thermal energy from the second heating element 145 that is transferred to the carbon fiber layer 129 when the second heating element 145 is active (or has recently been active). In this manner, the thermal barrier 137 can help prevent an inadvertent change in curvature of the carbon fiber layer 129 as a result of thermal energy released from the second heating element 145. In
(24) In another arrangement, the thermal barrier may be a surface treatment, for example a thermal barrier coating, that is applied to one or more portions of the adaptive support element 109. For example, the surface treatment may be applied to one or more portions of the carbon fiber layer 129, such as a surface of the carbon fiber layer 129 to which the first heating element 131 has already been applied. Alternatively or additionally, the surface treatment may be applied directly to the first heating element 131.
(25) The adaptive support element 109 may comprise one or more pressure sensors configured to determine the pressure distribution along the adaptive support element 109, for example when a passenger is seated on the vehicle furniture 103. The adaptive support element 109 may comprise a controller that is configured to adjust the curvature of one or more of the adaptive support elements 109 in response to a signal from the pressure sensor. In this manner, the present disclosure provides a feedback method to adjust the curvature of the vehicle furniture 103 automatically depending on the pressure distribution along the adaptive support element. Such a method may be advantageous in providing improved support to a body portion of an occupant, for example improved lumbar support to the driver 111 of the vehicle 100 when seated.
(26)
(27) In
(28) In other arrangements, at least one intermediate element 110 may be provided in between two adjacent adaptive support elements 109 B, as shown in the lower portion 121. The intermediate element 110 may be configured to follow, for example passively adapt to, the form of the adaptive support elements 109 which it is adjacent to. For example, the vehicle furniture 103 may be configured, such that the adaptive support elements 109B and the intermediate elements 110 are arranged in an alternating manner.
(29) In the arrangement shown in
(30) The width of a supporting surface of the adaptive support element 109, for example in a direction perpendicular to its longitudinal axis A-A, may be selected depending upon the magnitude of the range of curvature to which the vehicle furniture 103 is configured to adapt. For example, where the vehicle furniture 103 is configured to adapt to a curvature range of 180 to 300 mm corresponding to the lumbar support region 147 of a seat, the width of the supporting surface may be approximately 60 mm. In this manner, the vehicle furniture 103 is configured such that the adaptive support elements 109 are arranged to provide the necessary resolution to adapt to the required curvature range, which in this case is determined by data regarding the curvature of the human spine. It is understood, however, that the adaptive support elements 109 may have any appropriate dimension and/or be arranged in any appropriate manner so that they are able to adapt over a required range of curvature. For example, where the vehicle furniture 103 is the headrest 125, the adaptive support elements 109 may have a smaller width, for example 10 mm, so that, when combined with one another, the adaptive support elements 109 are able to provide a higher curvature resolution in a direction perpendicular to the longitudinal axis of each individual adaptive support element 109.
(31) The present disclosure therefore provides an article of vehicle furniture 103 and an associated method of configuring the form of the article of vehicle furniture 103 depending on the physical characteristics of the driver 111 and/or one or more passengers 113. One advantage of the present disclosure is that the article of vehicle furniture 103 need not comprise any mechanical linkages or articulated components in order to adapt the form of the vehicle furniture 103. Indeed, the change in form of the vehicle furniture is brought about by the controlled application of thermal energy to the carbon fiber layer 129 of respective adaptive support elements 109. Furthermore, where the adaptive support elements 109 comprise one or more pressure sensors, the controller may be configured to adjust the curvature of each of the adaptive support elements 109 in order to reposition and/or change the radius of curvature R of the lumbar support region 147 in response to the output from the pressure sensors. However, it is understood that the method may comprise adjusting the curvature and/or form of any appropriate region of the vehicle furniture 103 in addition to or instead of the lumbar region 147.
(32) It will be appreciated by those skilled in the art that although the disclosure has been described by way of example with reference to one or more arrangements, it is not limited to the disclosed arrangements and that alternative arrangements could be constructed without departing from the scope of the invention as defined by the appended claims.
(33) It will be understood by one having ordinary skill in the art that construction of the described invention and other components is not limited to any specific material. Other exemplary embodiments of the invention disclosed herein may be formed from a wide variety of materials, unless described otherwise herein.
(34) For purposes of this disclosure, the term coupled (in all of its forms, couple, coupling, coupled, etc.) generally means the joining of two components (electrical or mechanical) directly or indirectly to one another. Such joining may be stationary in nature or movable in nature. Such joining may be achieved with the two components (electrical or mechanical) and any additional intermediate members being integrally formed as a single unitary body with one another or with the two components. Such joining may be permanent in nature or may be removable or releasable in nature unless otherwise stated.
(35) It is also important to note that the construction and arrangement of the elements of the invention as shown in the exemplary embodiments is illustrative only. Although only a few embodiments of the present innovations have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited. For example, elements shown as integrally formed may be constructed of multiple parts or elements shown as multiple parts may be integrally formed, the operation of the interfaces may be reversed or otherwise varied, the length or width of the structures and/or members or connector or other elements of the system may be varied, the nature or number of adjustment positions provided between the elements may be varied. It should be noted that the elements and/or assemblies of the system may be constructed from any of a wide variety of materials that provide sufficient strength or durability, in any of a wide variety of colors, textures, and combinations. Accordingly, all such modifications are intended to be included within the scope of the present innovations. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions, and arrangement of the desired and other exemplary embodiments without departing from the spirit of the present innovations.
(36) It will be understood that any described processes or steps within described processes may be combined with other disclosed processes or steps to form structures within the scope of the present invention. The exemplary structures and processes disclosed herein are for illustrative purposes and are not to be construed as limiting.
(37) It is also to be understood that variations and modifications can be made on the aforementioned structures and methods without departing from the concepts of the present invention, and further it is to be understood that such concepts are intended to be covered by the following claims unless these claims by their language expressly state otherwise.