Gearbox for vehicles and vehicles comprising such a gearbox

Abstract

The invention relates to a gearbox for vehicles, comprising a planetary gear with a ring gear a sun gear and a planet carrier on which at least one planet gear is rotatable mounted, which ring gear and sun gear engages with the at least one planet gear by teeth; and a gearbox housing surrounding the planetary gear. A first axially movable coupling sleeve is in a first gear position arranged to engage the ring gear with the gearbox housing in a second gear position arranged to engage the sun gear with the planet carrier and in a third gear position arranged to engage the planet carrier with the gearbox housing. A second axially movable coupling sleeve is in the third gear position arranged to engage the ring gear with an output shaft. The invention also relates to a vehicle, which comprises such a gearbox.

Claims

1. A gearbox for vehicles, comprising: a planetary gear with a ring gear, a sun gear; a planet carrier, on which at least one planet gear is rotatable mounted, which ring gear and sun gear engage with the at least one planet gear by teeth; a gearbox housing surrounding the planetary gear; a first axially movable coupling sleeve, wherein said first axially movable coupling sleeve in a first gear position is arranged to engage the ring gear with the gearbox housing, in a second gear position is arranged to engage the sun gear with the planet carrier, and in a third gear position is arranged to engage the planet carrier with the gearbox housing; and a second axially movable coupling sleeve, wherein said second axially movable coupling sleeve is, in the third gear position, arranged to engage the ring gear with an output shaft.

2. A gearbox according to claim 1, wherein the second axially movable coupling sleeve in the first and second gear positions is arranged to engage the planet carrier with the output shaft.

3. A gearbox according to claim 1, wherein the second axially movable coupling sleeve in the second gear position is arranged to engage the ring gear with the output shaft.

4. A gearbox according to claim 1, wherein an axial abutment means is connected to the ring gear and is rotatable coupled to the planet carrier, which axial abutment means restricts the ring gear from being axially displaced.

5. A gearbox according to claim 1, wherein the first axially movable coupling sleeve in the first gear position is arranged to disengage the sun gear and the planet carrier.

6. A gearbox according to claim 1, wherein the sun gear is connected to an input shaft.

7. A gearbox according to claim 6, wherein the input shaft is connected to the sun gear by means of a splines connection, having an axial elongation which allows an angle displacement between the input shaft and a shaft on which the sun gear is arranged.

8. A gearbox according to claim 7, wherein the planetary gear may be mounted and demounted in one piece on the input shaft by means of the splines connection.

9. A gearbox according to claim 1, wherein the first axially movable coupling sleeve on an inner surface is provided with first splines, which are arranged to cooperate with first splines arranged on the gearbox housing, the sun gear, the planet carrier and the ring gear.

10. A gearbox according to claim 1, wherein the second axially movable coupling sleeve on an inner surface is provided with second splines, which are arranged to cooperate with second splines arranged on the ring gear, the planet carrier and the output shaft.

11. A gearbox according to claim 9, wherein the number of first splines on the first axially movable coupling sleeve and on the sun gear exceed the number of teeth on the ring gear.

12. A gearbox according to claim 1, wherein the teeth of the ring gear, the sun gear and the at least one planet gear are designed as helical teeth which extend in an oblique angle in relation to an axis of rotation of the planetary gear.

13. A gearbox according to claim 1, wherein the gearbox is a range gearbox and in that the input shaft is connected to a main gearbox.

14. A gearbox according to claim 1, wherein the first axially movable coupling sleeve is in a fourth gear position arranged to engage the planet carrier with the gearbox housing; and in that the second axially movable coupling sleeve is in the fourth gear position arranged to engage the planet carrier with the output shaft.

15. A gearbox according to claim 1, wherein the first axially movable coupling sleeve is in a fifth gear position arranged to disengage the planetary gear from the gearbox housing and to disengage the ring gear, the sun gear and the planet carrier from each other.

16. A gearbox according to claim 1, wherein the second axially movable coupling sleeve is in a fifth gear position arranged to disengage the ring gear from the output shaft.

17. A vehicle comprising a gear box, wherein gearbox comprises: a planetary gear with a ring gear; a sun gear; a planet carrier, on which at least one planet gear is rotatable mounted, which ring gear and sun gear engage with the at least one planet gear by teeth; a gearbox housing surrounding the planetary gear; a first axially movable coupling sleeve, wherein said first axially movable coupling sleeve in a first gear position is arranged to engage the ring gear with the gearbox housing, in a second gear position is arranged to engage the sun gear with the planet carrier, and in a third gear position is arranged to engage the planet carrier with the gearbox housing; and a second axially movable coupling sleeve, wherein said second axially movable coupling sleeve is, in the third gear position, arranged to engage the ring gear with an output shaft.

18. A vehicle according to claim 17, wherein the second axially movable coupling sleeve of the gearbox in the first and second gear positions is arranged to engage the planet carrier with the output shaft.

19. A vehicle according to claim 17, wherein the second axially movable coupling sleeve of the gearbox in the second gear position is arranged to engage the ring gear with the output shaft.

20. A vehicle according to claim 17, wherein in the gear box an axial abutment means is connected to the ring gear and is rotatable coupled to the planet carrier, which axial abutment means restricts the ring gear from being axially displaced.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Below is a description of, as examples, preferred embodiments of the invention with reference to the enclosed drawings, in which:

(2) FIG. 1 shows schematically a vehicle in a side view with a gearbox according to the invention,

(3) FIG. 2 shows schematically a cross section of the gearbox according to the invention in a low range gear position,

(4) FIG. 3 shows schematically a cross section of the gearbox according to the invention in a high range gear position,

(5) FIG. 4 shows schematically a cross section of the gearbox according to the invention in a reverse position,

(6) FIG. 5 shows schematically a cross section of the gearbox according to the invention in a parking position,

(7) FIG. 6 shows schematically a cross section of the gearbox according to the invention in a neutral position, and

(8) FIGS. 7-9 show an alternative embodiment of the gearbox 2 according to the invention.

DETAILED DESCRIPTION OF THE INVENTION

(9) FIG. 1 shows schematically a vehicle 1 in a side view with a gearbox 2 according to the invention. The gearbox 2 is included in a transmission 3, which comprises an internal combustion engine 4, a main gearbox 6 and a propeller shaft 10. The combustion engine 4 is coupled to the main gearbox 6, which in turn is connected to the gearbox 2 of the present invention. The gearbox 2 is further connected to the drive wheels 8 of the vehicle 1 via the propeller shaft 10. The gearbox 2 of the present invention is a range gearbox, and aims to double the number of gear opportunities. The gearbox 2 is surrounded by a gearbox housing 12.

(10) FIG. 2 shows a schematic sectional view of a gearbox 2 of the present invention. The gearbox 2 comprises a planetary gear 14 which has a low and a high gear, so that the switching capability of the main gearbox 6 can be divided into a low range gear position and a high range gear position. In a first gear position corresponding to the low range gear position a downshift takes place in the planetary gear 14. In the high range gear position the gear ratio is 1:1 in the planetary gear 14. FIG. 2 shows the gearbox 2 in the first gear position, corresponding to the low range gear position.

(11) The gearbox 2 is accommodated in the gearbox housing 12 and comprises an input shaft 16 which may be a main shaft 26 of the main gearbox 6. The planetary gear 14 comprises three main components which are rotatable arranged in relation to each other, namely a sun gear 18, a planet carrier 20 and a ring gear 22. A number of planet gears 24 are rotatable arranged with bearings on the planet carrier 20. With knowledge of the number of teeth 32 of sun gear 18 and the ring gear 22, the relative gear ratio of the three components can be determined. The sun gear 18 is rotatable connected to the input shaft 16 and the planet gears 24 engage the sun gear 18. The ring gear 22 surrounds and engages the planet gears 24. The teeth 32 of the sun gear 18, the planet gears 24 and the ring gear 22 can be bevelled, so that they have an angle relative to a common axis of rotation 30 of the sun gear 18, the planet gear carrier 20 and the ring gear 22. By cutting the teeth 32 in a sloping angle, a reaction force is obtained from the gears 18, 22, 24 in the planetary gear 14 in the direction of axis of rotation 30. The direction of the reaction force depends on the direction in which the teeth 32 of the planetary gear 14 are bevelled. Thus, the reaction force can be directed backward or forward in the axis of rotation 30.

(12) The input shaft 16 is preferably connected to the sun gear 18 by means of a splines connection 34 which has an axial extent which allows an angular displacement between the input shaft 16 and the shaft 38 of the sun gear 18. In operation main shaft 26 in the main gearbox 6 will under certain operating condition and great stress bend or curve due to its elasticity and resilient properties. The main shaft 26 will return to its original shape when the load on the main shaft 26 decreases. The input shaft 16 is at its end provided with a sleeve 36, which internally cooperates with the circumference of a portion of the shaft 38 of the sun gear 18 by mean of the splines connection 34. The permissible angle displacement in the splines connection 34, results in that the sun gear 18 is not affected by the bending of the main shaft 26, which reduces stresses on the sun gear 18 teeth 32. The splines connection 34 is preferably designed such that the planetary gear 14 can be assembled and disassembled in one piece on the input shaft 16. Thus, the maintenance costs are reduced, since the time required for the repair decreases.

(13) A first axially displaceable engaging sleeve 42 is in a first gear position arranged to connect the transmission case 12 with the ring gear 22 and in a second gear position arranged to disconnect the transmission case 12 from the ring gear 22. The first axially movable coupling sleeve 42 is in the first gear position arranged to disconnect the input shaft 16 from the planet carrier 20.

(14) A second axially displaceable engaging sleeve 43 is in a third gear position arranged to couple the ring gear 22 with an output shaft 28 of the gearbox 2. The output shaft 28 is coupled to the propeller shaft 10 of the vehicle 1. In the third gear position, corresponding to a reverse gear, the first axially displaceable coupling sleeve 42 is arranged to disconnect the input shaft 16 from the planet carrier 20 and instead is arranged to interconnect the planet carrier 20 with the gearbox housing 12. In the first and second gear positions the second axially displaceable coupling sleeve 43 is arranged to interconnect the planet carrier 20 with the output shaft 28.

(15) The first axially displaceable coupling sleeve 42 is on an inner surface provided with first splines 50 arranged to interact with the corresponding first splines 50 arranged on the ring gear 22 and on the periphery of a projection 52 which is fixedly connected to the transmission housing 12. The first splines 50 on the first axially displaceable coupling sleeve 42 are also arranged to cooperate with corresponding first splines 50 arranged on the input shaft 16. Corresponding first splines 50 disposed on the input shaft 16 are made on the periphery of a first sprocket 46 which is mounted on the shaft 38 of the sun gear 18. However, it is also possible to arrange the first sprocket 46 on the input shaft 16 instead of on the shaft 38 of the sun gear 18. Thus, the first sprocket 46 may be arranged on either side of the splines connection 34. The first splines 50 on the first axially displaceable coupling sleeve 42 are also arranged to cooperate with corresponding first splines 50 arranged on the planet carrier 20. Corresponding first splines 50 disposed on the planet carrier 20 are made on the periphery of a second sprocket 44 which is mounted on the planet carrier 20.

(16) The number of first splines 50 of the first axially displaceable coupling sleeve 42 and input shaft 16 preferably exceeds the number of teeth 32 on the ring gear 22. Thus a large number of discrete locked positions between the ring gear 22 and the first coupling sleeve 42 are obtained, which causes a large number of facets formed on teeth 32 of the gears 18, 22, 24. The facets, however, are close together, so that they together will be experienced as an essentially smooth surface of the teeth 32. The facets therefore do not affect the gearbox 2 function and has no significant effect on the life-span of the gears 18, 22, 24.

(17) The second axially displaceable coupling sleeve 43 is on an inner surface provided with second splines 51 which are arranged to cooperate with corresponding second splines 51 arranged on the ring gear 22, the planet carrier 20 and the output shaft 28. The corresponding second splines 51 arranged on the planet carrier 20 are formed on the periphery of a third sprocket 49 which is mounted on the planet carrier 20. The corresponding second splines 51 provided on the output shaft 28 are formed on the periphery of a fourth sprocket 53 which is mounted on the output shaft 28.

(18) An axial stop 54 arranged on the planet carrier 20 is adapted to abut against the ring gear 22, which axial stop 54 prevents the ring gear 22 to be moved axially. The axial stop 54 may consist of a disc-shaped plate, which by a first thrust bearing 56 is mounted on the planet carrier 20. The axial stop 54 is rotatable relative to the planet carrier 20 and the input shaft 16, and follows the rotation of the ring gear 22. The axial stop 54 fixates the ring gear 22 axially, and leads to that the axial bearing of the input shaft 16 in the gearbox 2 is subjected to less stress when the gears 18, 22, 24 are provided with helical teeth. However, instead of, or in combination with the axial stop 54 a pair of thrust bearings 55 may be arranged on both distal surfaces of the ring gear 22. Thus, the thrust bearings 55 are arranged between the ring gear and the planet carrier 20. A second thrust bearing 57 may be disposed between the shaft 38 of the sun gear 18 and the planet carrier 20 to accommodate axial forces generated in the sun gear 18.

(19) The low gear in the gearbox 2 is obtained by displacing the second coupling sleeve 42, so that the ring gear 22 is connected to the transmission housing 12. The axial displacement of the first and second coupling sleeves 42, 43 are provided with a first and second shift fork 60, 61 arranged in an outside circumferential groove 62 in the respective coupling sleeve 42, 43. The first shift fork 60 is influenced by a first power means 66 and the second shift fork 61 is influenced by a second power means 67. The first and second power means 66, 67 may be a pneumatic or hydraulic cylinder. The shift forks 60, 61 and power means 66, 67 are schematically shown in FIG. 2.

(20) Preferably, the coupling sleeves 42, 43 each has a low weight, which means that there is a need of low energy and force to move the respective coupling sleeves 42, 43 when shifting gears. This allows a quick gear shifting between the different gear positions in the gearbox 2.

(21) FIG. 3 shows a schematic sectional view of the gearbox 2 according to the invention in the second gear position or high range gear position in which the first coupling sleeve 42 is shifted to the right in FIG. 3 for connecting the input shaft 16 to the planet carrier 20. The second coupling sleeve 42 has in this position disconnected the ring gear 22 of the gearbox housing 12. The transmission of torque from the input shaft 16 to the output shaft 28 is in the high range gear position via the input shaft 16 and planet carrier 20 and further to the output shaft 28 via the second coupling sleeve 43, so that the gear ratio through the planetary gear 14 becomes 1:1. As an alternative, the second axially movable coupling sleeve 43 may in the second gear position be arranged to engage the ring gear 22 with the output shaft 28.

(22) The gearbox 2 according to the invention functions as follows when shifting from the first to the second gear position, that is, from the low range gear position to the high range gear position and to be described in connection with FIGS. 2 and 3. In FIG. 2, the gearbox 2 is shifted into the low range gear position, which means that the first coupling sleeve 42 has been shifted to a position to connect the ring gear 22 with the gearbox housing 12. Thus, when the gearbox 2 is in the low range gear position, a downshift takes place through the planetary gear 14. The shifting operation from the low range gear position to the high range gear position is done by disconnecting the first ring gear 22 from the gearbox housing 12 by means of the first coupling sleeve 42 when the torque transmission between the ring gear 22 and gearbox housing 12 ends, which is accomplished by disconnecting the internal combustion engine 4 from the main gear box 6 through disconnection of a clutch 68. Alternatively, the internal combustion engine 4 is controlled to generate a torque balance between the ring gear 22 and the gearbox housing 12. When the first coupling sleeve 42 no longer transmits any torque the axial displacement of the first coupling sleeve 42 is possible. Thus, the gearbox 2 operates in the high range gear position.

(23) In order to shift gear to the low range gear position, the first coupling sleeve 42 is shifted by the first shift fork 60 in the left direction in FIG. 3 for releasing the planet carrier 20 from the input shaft 16. This is made possible when the torque transmission between the input shaft 16 and planet carrier 20 ends, which is accomplished by disconnecting the internal combustion engine 4 from the main gearbox 6 by means of the coupling 68. Alternatively, the combustion engine 4 is controlled so that torque balance between the input shaft 16 and the planet carrier 20 is generated. When the first coupling sleeve 42 no longer transmits any torque the axial displacement of the first coupling sleeve 40 is possible. The first coupling sleeve 42 is then shifted by the first shift fork 60 in the direction of the gearbox housing 12, to thereby connect the ring gear 22 with the gearbox housing 12. The second coupling sleeve 42 and ring gear 22 must be brought to standstill before connection takes place between the second coupling sleeve 42, the gearbox housing 12 and the ring gear 22. This is achieved by controlling the internal combustion engine 4, so that the input shaft 16 rotates with a speed that is adapted to the speed of the planet carrier 20 and planet gears 24, causing the ring gear 22 to stand still. When the ring gear 22 is stationary, the first coupling sleeve 42 is displaced axially and interferes with the first splines 50 on the ring gear 22 and the gearbox housing 12. Thus, in the low range gear position a downshift occurs through the gearbox 2.

(24) In FIG. 4 the gearbox 2 has been shifted into the third gear position, which is the reverse gear. The second axially displaceable sleeve 43 is in the third gear position arranged to connect the ring gear 22 with output shaft 28. Thus, the second coupling sleeve 43 is shifted by the second shift fork 61, so that the ring gear 22 is connected to the output shaft 28. The first coupling sleeve 42 is shifted by the first shift fork 60 to couple the planet carrier 20 with the gearbox housing 12. The displacement of the respective clutch sleeve 42, 43 is performed when the input and the output shaft 16, 28 are stationary, which corresponds to a stationary operating state of the vehicle 1, when the gearbox 2 is included in the transmission 3 of a vehicle 1. In order to provide a stationary position of the input shaft 16 the clutch 68 of the vehicle 1 is transferred to a disconnected mode. When the gearbox 2 is operated in the third gear position, torque is transmitted from the input shaft 16 to the sun gear 18 and further to the planet gears 24 which transmits the torque to the ring gear 22 and further to the output shaft 28 via the second coupling sleeve 43. The planet carrier 20 is stationary as the first coupling sleeve 42 connects the planet carrier 20 with the gearbox housing 12.

(25) FIG. 5 shows how the gearbox 2 according to the invention can be brought to a fourth, parking position by displacing the first coupling sleeve 42 to a position where the planet carrier 20 is connected to the transmission housing 12 and when the second coupling sleeve 43 is shifted to a position where the planet carrier 20 is connected to the output shaft 28. Thus, the output shaft 28 is prevented to rotate while the input shaft 16 can rotate in a neutral position, because the input shaft 16 is not connected to the first coupling sleeve 42 in the parking position.

(26) FIG. 6 shows how the gearbox 2 according to the invention can be brought to a fifth, neutral position by displacing the first coupling sleeve 42 to a position where the first coupling sleeve 42 only is connected to the ring gear 22. Thus, in the neutral position the sun gear 18, the planet carrier 20 and the ring gear 22 are free to rotate in relation to each other and for that reason the gearbox 2 will not transfer any torque from the input shaft 16 to the output shaft 28. As an alternative the fifth, neutral position may also be achieved by displacing the second coupling sleeve 43 to a position where the second coupling sleeve 43 only is connected to the fourth sprocket 53 which is mounted on the output shaft 28.

(27) When the first coupling sleeve 43 is displaced from the right to left in FIGS. 2-6 the first coupling sleeve 43 will shift the gearbox 2 from the reverse gear position to a low range gear position, thereafter to the neutral position, and further to the high range gear position. The first coupling sleeve 43 is provided with three circular areas. Two areas are contact areas and are provided with the first splines 50. Between the two contact areas a central area is provided which separates the two contact areas from each other.

(28) FIGS. 7, 8 and 9 show an alternative embodiment of the gearbox 2 according to the invention. The first coupling sleeve 42 has been rearranged to a shorter design and is provided with first splines 50 on an inner and outer periphery of the sleeve 42. The first splines 50 arranged on the inner periphery of the sleeve 42 interact with corresponding first splines 50 arranged on the input shaft 16. Corresponding first splines 50 disposed on the input shaft 16 are made on the periphery of a first sprocket 46 which is mounted on the input shaft 16. The first splines 50 on the inner periphery of the sleeve 42 are also arranged to cooperate with corresponding first splines 50 arranged on the planet carrier 20. Corresponding first splines 50 disposed on the planet carrier 20 are made on the periphery of a second sprocket 44 which is mounted on the planet carrier 20. The first splines 50 arranged on the outer periphery of the sleeve 42 interact with corresponding first splines 50 arranged on the projection 52 which is fixedly connected to the gearbox housing 12. In FIG. 7 the first coupling sleeve 42 is illustrated in the first position corresponding to a low range gear position. The first coupling sleeve 42 connects the ring gear 22 to the gearbox housing 12. In FIG. 8, the first coupling sleeve 42 has been displaced to the second position corresponding to a high range gear position. The first coupling sleeve 42 connects the sun gear 18 to the planet carrier 20. In FIG. 9, the first coupling sleeve 42 has been displaced to the third position corresponding to reversed gear position. The first coupling sleeve 42 connects planet carrier 20 to the gearbox housing 12.

(29) An electronic control unit 70 is coupled to the transmission 2, the main gearbox 6, the combustion engine 4 and the clutch 68 to achieve the gear shifting above. Preferably, a number of not shown speed sensors in the gearbox 2, in the main gear box 6 and in the internal combustion engine 4 may be connected to the control unit 70. Another computer 72 may also be connected to the control unit 70. The control unit 70 may be a computer with appropriate software for this purpose. The control unit 70 and/or the computer 72 comprise a computer program P, which can include routines to control the gearbox 2 of the present invention. The program P may be stored in an executable form or compressed form in a memory M and/or in a read/write memory. Preferably there is provided a computer program product comprising a program code stored on a, by a computer readable medium for performing the gear shiftings above, when said program is run on the control unit 70 or another computer 72 connected to the control unit 70. Said code may be non-volatile, stored in said computer readable medium.

(30) The above described gearbox 2 is advantageous from a manufacturing and assembling point of view, as the required processing of the components is simple and also the number of parts is small. The design is further such that the space requirement in both axial and radial direction is small. The disclosed gearbox 2 can be used also in other contexts than that described above. Thus it is e.g. possible to use it by hydraulic automatic transmissions where pluralities of gearboxes with planetary gears are coupled to each other.

(31) The components and features specified above may within the framework of the invention be combined between the different embodiments specified.