Compression device in combination with lower limb protection
10016326 ยท 2018-07-10
Assignee
Inventors
Cpc classification
A61H9/0078
HUMAN NECESSITIES
A61H2201/0257
HUMAN NECESSITIES
A61H2201/1654
HUMAN NECESSITIES
A61H2209/00
HUMAN NECESSITIES
International classification
A61G13/12
HUMAN NECESSITIES
Abstract
The present invention relates to a support for a body part including a compression device in combination with a lower leg protection system. The compression device can be integral with the outer support at a position received over the lower leg. One or more valves can extend from a compression bladder for attachment to a pneumatic device. Inflation of the compression bladder positioner adjacent the lower leg also displaces air in the outer support toward the foot which causes simultaneous massaging of the foot. The pneumatic device can be adjusted to provide either sequential or intermittent therapies. The outer support can include a rigid outer shell for providing support.
Claims
1. A support system for a body part comprising: an inner positioner, said inner positioner adapted to receive and provide three-dimensional contouring of the body part; an outer support comprising a first plenum and a second plenum, said second plenum positioned on an inner surface of said first plenum, and a first valve connected to the first plenum and a compression device connected to said valve, said compression device providing a dynamic amount of air through said valve to the first plenum to inflate said first plenum in a sequential manner, and the second plenum formed including a fixed amount of static air, wherein said inner positioner is received over said outer support and displaces air within said first plenum.
2. The support system of claim 1 wherein said inner positioner comprises a bladder filled with a fluidized particulate material.
3. The support system of claim 2 wherein said fluidized particulate material is selected from the group comprising beads, polyethylene beads, polystyrene (PS) beads, expanded polyethylene (PE), crosslinked expanded polyethylene (PE), polypropylene (PP) pellets, closed cell foams cut into a plurality of shapes, microspheres, and encapsulated phase changing materials (PCM).
4. The support system of claim 1 wherein said outer support comprises a top layer, intermediate layer, and bottom layer coupled to one another along respective edges and said first plenum is formed between said top layer and said intermediate layer and said second plenum is formed between said bottom layer and said intermediate layer.
5. The support system of claim 1 wherein said outer support has an opening in a front portion and further comprises a flap for closing the opening.
6. The support system of claim 1 wherein a rear end of said outer support includes overlapping flap members, each of said flap members including a coupling portion, said coupling portions attaching said flap members to one another, wherein said flap members are adapted to be opened to provide access to a foot received on the support system.
7. The support system of claim 1 further comprising a support strap, said support strap extending from each side of said outer support around a rear end of said outer support.
8. The support system of claim 1 further comprising an ankle strap, said ankle strap including a coupling portion at one end thereof, the coupling portion of the ankle strap being coupled to an attachment section of said outer support.
9. The support system of claim 1 wherein said outer support includes an opening between side portions, one or more straps being attached to attachment portions of said side portions, said straps extending over said opening, wherein said opening is adapted to allow air to contact a lower leg received in said outer support.
10. The support system of claim 1 further comprising a cover positioned over the outer support, a rear of said cover includes overlapping flap members, each of said flap members including a coupling portion, said coupling portion attaching said flap members to one another, wherein said flap members are adapted to be opened to provide access to a foot received in the support system.
11. The support system of claim 1 further comprising a rigid outer shell surrounding or integral with the outer support, the first valve extending through the rigid outer shell.
12. The support system of claim 11 wherein the outer shell comprises acrylic polyvinyl chloride thermoplastic.
13. A support system for a body part comprising: an inner positioner, said inner positioner adapted to receive and provide three-dimensional contouring of the body part; an outer support comprising a first plenum and a second plenum, said second plenum positioned on an inner surface of said first plenum; and a valve connected to the first plenum and a compression device connected to said first valve, said compression device providing a dynamic amount of air through said first valve to the first plenum to inflate said first plenum in an intermittent manner, wherein the second plenum includes a fixed amount of static air, wherein said inner positioner is received over said outer support and displaces air within said first plenum.
14. The support system of claim 13 wherein said inner positioner comprises a bladder filled with a fluidized particulate material.
15. The support system of claim 14 wherein said fluidized particulate material is selected from the group comprising beads, polyethylene beads, polystyrene (PS) beads, expanded polyethylene (PE), crosslinked expanded polyethylene (PE), polypropylene (PP) pellets, closed cell foams cut into a plurality of shapes, microspheres, and encapsulated phase changing materials (PCM).
16. The support system of claim 13 wherein said outer support comprises a top layer, intermediate layer, and bottom layer coupled to one another along respective edges and said first plenum is formed between said top layer and said intermediate layer and said second plenum is formed between said bottom layer and said intermediate layer.
17. The support system of claim 13 wherein said outer support has an opening in a front portion and further comprises a flap for closing the opening.
18. The support system of claim 13 wherein a rear end of said outer support includes overlapping flap members, each of said flap members including a coupling portion, said coupling portions attaching said flap members to one another, wherein said flap members are adapted to be opened to provide access to a foot received on the support system.
19. The support system of claim 13 further comprising a support strap, said support strap extending from each side of said outer support around a rear end of said outer support.
20. The support system of claim 13 further comprising an ankle strap, said ankle strap including a coupling portion at one end thereof, the coupling portion of the ankle strap being coupled to an attachment section of said outer support.
21. The support system of claim 13 wherein said outer support includes an opening between side portions, one or more straps being attached to attachment portions of said side portions, said straps extending over said opening, wherein said opening is adapted to allow air to contact a lower leg received in said outer support.
22. The support system of claim 13 further comprising a cover positioned over the outer support, a rear of said cover includes overlapping flap members, each of said flap members including a coupling portion, said coupling portion attaching said flap members to one another, wherein said flap members are adapted to be opened to provide access to a foot received in the support system.
23. The support system of claim 13 further comprising a rigid outer shell surrounding or integral with the outer support, the first valve extending through the rigid outer shell.
24. The support system of claim 23 wherein the outer shell comprises acrylic polyvinyl chloride thermoplastic.
25. A support system for a body part comprising: an inner positioner, said inner positioner adapted to receive and provide three-dimensional contouring of the body part; an outer support comprising a top layer, a first intermediate layer, a second intermediate layer, and a bottom layer sealed together along respective edges; a first plenum formed between the top layer and the first intermediate layer, said top layer of said first plenum includes perforations, a first valve connected to the first plenum and a first pump, said first pump providing a dynamic amount of air through the first valve to said first plenum sufficient to create air flow into the plenum and out through the perforations at a controlled rate determined by the first pump; a second plenum formed between the first intermediate layer and the second intermediate layer and second pump, a second valve connecting to the second pump, said second pump provides dynamic air to said second plenum to inflate said second plenum in a sequential manner; and a third plenum formed between the second intermediate layer and the bottom layer, said third plenum containing a fixed amount of static air, wherein said second plenum provides sequential compression to a received body part and said inner positioner is received over said top layer and displaces air within said first plenum.
26. The support system of claim 25 further comprising a rigid outer shell surrounding or integral with the outer support, the first valve and the second valve extending through the rigid outer shell.
27. A support system for a body part comprising: an inner positioner, said inner positioner adapted to receive and provide three-dimensional contouring of the body part; and an outer support comprising a top layer, a first intermediate layer, a second intermediate layer, and a bottom layer sealed together along respective edges; a first plenum formed between the top layer and the first intermediate layer, said top layer of said first plenum includes perforations, a first valve connected to the first plenum and a first pump, said first pump providing a dynamic amount of air through the first valve to said first plenum sufficient to create air flow into the plenum and out through the perforations at a controlled rate determined by the first pump; a second plenum formed between the first intermediate layer and the second intermediate layer and second pump, a second valve connecting to the second pump, said second pump provides dynamic air to said second plenum to inflate said second plenum in an intermittent manner and a third plenum formed between the second intermediate layer and the bottom layer, said third plenum containing a fixed amount of static air wherein said second plenum provides intermittent compression to a received body part and said inner positioner is received over said top layer and displaces air within said first plenum.
28. The support system of claim 27 further comprising a rigid outer shell surrounding or integral with the outer support, the first valve and the second valve extending through the rigid outer shell.
29. The support system of claim 28 wherein the outer shell comprises acrylic polyvinyl chloride thermoplastic.
30. A method of supporting a body part comprising the steps of: providing a support system having compression for a body part, said support system comprising an inner positioner, said inner positioner adapted to receive and provide three dimensional contouring of the body part, an outer support comprising a first plenum and a second plenum, said second plenum positioned on an inner surface of said first plenum, and a first valve connected to the first plenum and a compression device connected to said valve, said compression device providing a dynamic amount of air through said valve to the first plenum to inflate said first plenum in a sequential or intermittent manner, and the second plenum formed including a fixed amount of static air, a flap for closing an opening, placing said body part over said inner positioner; closing said flap for closing said outer support over the received body part, and inflating said compression bladder support in a sequential or intermittent manner.
31. The method of claim 30 wherein the support system further comprises a rigid outer shell surrounding or integral with the outer support, the first valve extending through the rigid outer shell.
32. A method of supporting a body part comprising the steps of: providing a support system having compression for a body part, said support system comprising an inner positioner, said inner positioner adapted to receive and provide three dimensional contouring of the body part, and an outer support comprising a top layer, a first intermediate layer, a second intermediate layer, and a bottom layer sealed together along respective edges; a first plenum formed between the top layer and the first intermediate layer, said top layer of said first plenum includes perforations, a first valve connected to the first plenum and a first pump, said first pump providing a dynamic amount of air through the first valve to said first plenum sufficient to create air flow into the plenum and out through the perforations at a controlled rate determined by the first pump; a second plenum formed between the first intermediate layer and the second intermediate layer, a second valve connecting to the second pump, said second pump provides dynamic air to said second plenum to inflate said second plenum in a sequential manner, a third plenum formed between the second intermediate layer and the bottom layer, said third plenum containing a fixed amount of static air, a flap for closing an opening, placing said body part over said inner positioner; closing said flap for closing said outer support over the received body part, and inflating said compression bladder support in a sequential or intermittent manner.
33. The method of claim 32 wherein the support system further comprises a rigid outer shell surrounding or integral with the outer support, the first valve and the second valve extending through the rigid outer shell.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(26) Reference will now be made in greater detail to a preferred embodiment of the invention, an example of which is illustrated in the accompanying drawings. Wherever possible, the same reference numerals will be used throughout the drawings and the description to refer to the same or like parts.
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(28) Compression system 40 is combined with fluidized lower leg support system 50. In one embodiment, compression system 40 can be inlaid into lower leg protection and support system 50 and attached thereto with coupling member 42. Lower leg protection and support system 50 can be a conventional support boot. In one embodiment, lower leg protection and support system 50 includes outer support 52 and inner positioner 14. Compression system 40 can include bladder 44 attached with coupling member 42 to outer support 52. Valve 46 can be associated with compression system 40 for inflating and deflating compression system 40 in a sequential or intermittent manner.
(29) Outer support 52 can include a plurality of rows of parallel ultra low pressure plenums 53. For example, ultra low pressure plenums 53 can be positioned within outer support 52 along the length L.sub.1 of outer support 52. Flap 54 can extend over front of lower leg 16. Flap 54 can include ultra low pressure air plenums 55, which protect lower leg 16 from strap 56. Flap 54 can also provide anti-rotation of fluidized lower leg protection and support system 50. Strap 56 can be adjustable for closing flap 54 for different sizes of legs. Strap 54 can include a coupling portion 57 at one end thereof for attaching to attachment section 58. Strap 56 can include a cushioning material. In one embodiment, strap 56 is air bearing. Coupling portion 57 can be formed of a hook and loop material. Attachment section 58 can be formed of a hook and loop material. Attachment section 58 can be positioned along length L.sub.1 of outer support 52. Outer support 52 can be received under U-shaped base 59, as shown in
(30) Inner positioner 14 is formed of bladder 13 including fluidized material 15 therein which can retain its shape after sculpting. Fluidized material 15 can be a particulate material including interstitial spaces between the particles. A lubricant can be present in the interstitial spaces. For example, the lubricant can be a particulate material having a lower coefficient of friction, such as a powder. The volume of the particulate material can be controlled for controlling the interstitial air within the fluidized medium.
(31) Bladder 13 is filled with fluidized material 15 which can retain its shape after sculpting. The flowability or lubricity of fluidized material 15 can be increased by adding a lubricant or by the removal of air from the interstitial spaces or both. The preferred medium of fluidized material 15 is a particulate material that has been modified in such a way that it acts like a fluid Fluidized material 15 refers to a compound or composition which can be sculpted and retain its shape and has no memory or substantially no memory. The no memory or substantially no memory feature enables bladder 13 to increase in height and maintain support of a body part. Fluidized material 15 is made of a viscosity that will allow it to contour but not collapse under the weight of the body part.
(32) At sea level, the normal interstitial air pressure would exceed about 760 millibars of mercury. This increases or decreases marginally as altitude varies. Depending on the nature of the particulate fluidized material 15, the pressure can be lowered below about 500 millibars, preferably, about 350 millibars to about 5 millibars, while still maintaining the necessary flow characteristics of the product. The amount the pressure is lowered is dependent on the interstitial spaces needed to provide desired flow characteristics of the product.
(33) Fluidized material 15 can include beads, such as polyethylene or polystyrene (PS) beads, expanded polyethylene (PE), crosslinked expanded polyethylene (PE), polypropylene (PP) pellets, closed cell foams, microspheres, encapsulated phase changing materials (PCM). The beads can be hard shelled or flexible. In one embodiment, the beads are flexible and air can be evacuated from the beads. In one embodiment, hard beads can be mixed with flexible beads in which air can be evacuated from the flexible beads. In an alternative embodiment, fluidized material 15 can a porous foam substance including pockets of interstitial air. In one embodiment, fluidized material 15 can be a polyurethane foam. The polyurethane foam can be open or closed cell and cut into small shapes such as spheres or blocks. For example, a sphere of polyurethane foam can have a size of 2 inches in diameter. For example, a block of polyurethane foam can be a 111 inch block.
(34) Suitable examples of fluidized material 15 can be formed of a mixture of microspheres and lubricant. The microspheres can include hollow or gas-filled structural bubbles (typically of glass or plastic) with an average diameter of less than 200 microns. The composition flows and stresses in response to a deforming pressure exerted on it and the composition ceases to flow and stresses when the deforming pressure is terminated. For example, fluidized material 15 can be formed of a product referenced to as Floam. A flowable compound comprising lubricated microspheres, including the compound itself, formulations for making the compound, methods for making the compound, products made from the compound and methods for making products from the compound as defined by U.S. Pat. Nos. 5,421,874, 5,549,743, 5,626,657, 6,020,055, 6,197,099, and 8,171,585, each of which is hereby incorporated by reference into this application. Bladder 13 provides micro-contouring because fluidized material 15 can respond three-dimensionally.
(35) For example, bladder 13 can be formed of a flexible plastic, such as urethane. Upon removal of residual air from fluidized material 15 bladder 13 flows concurrent with the flow of fluidized material 15 such that bladder 13 moves with movement of fluidized material 15. Bladder 13 can have a size and shape to support lower leg 16 and heel 17 of a user. Bladder 13 can include portion 18 which extends over top portion 19 of lower leg 16. Optionally, air can communicate throughout the whole bladder 13 for allowing maximum contouring and functional displacement of both the air and the fluidized chamber thereby providing maximum contouring to a desired body part.
(36) Inner positioner 14 or outer support 52 can include thermo-regulating medium 27. Thermo-regulating medium 27 can be a phase change material for adjusting the temperature to adapt support system 10 to temperature changes of a body part of a user. Thermo-regulating material 27 can be associated with fluidized material 15 or cover (not shown) placed over inner positioner 14. An example material for thermo-regulating material 27 is manufactured by Outlast Technologies as fibers, fabrics, and foams comprising micro-encapsulated phase changing materials referred to as Thermocules, which store and release heat as further described in U.S. Pat. Nos. 7,790,283, 7,666,502 and 7,579,078, hereby incorporated by reference into this application.
(37) For example, the pressure in ultra low pressure plenum 53 can be below 20 mm of water. It will be appreciated that all equivalents such as mm Hg and PSI can be used for measuring the pressure within ultra low pressure plenum 53.
(38) The pressure within ultra low pressure plenum 53 can be below about 20 mm of water if no inner positioner is used or if an area of less than about 30% of outer support 52 is covered by inner positioner 14. The pressure within ultra low pressure plenum 54 can be below about 10 mm of water if an area of between about 30% to about 60% of outer support 52 is covered by inner positioner 14. The pressure within ultra low pressure plenum 53 can be below about 5 mm of water if an area of greater than about 60% of outer support 52 is covered by inner positioner 14.
(39) Rear end 60 of outer support 52 can include overlapping flap members 62 and 63 for forming a gate to allow access to foot 19 including heel 17, as shown in
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(43) Inner positioner 14 described above can be used with each of the fluidized lower leg protection and support systems 50, 70, 80 and 100. In one embodiment, inner positioner 14 is positioned horizontally at ankle 19 and wraps around the Achilles to protect the ankle.
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(45) Compression bladder 214 can be positioned on inner surface 215 of outer support 202, as shown in
(46) Valve 210 extends through outer support 202 to provide access to end 211 of valve 210, as shown in
(47) During use, inner positioner 14 can be placed over outer support 202, as shown in
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(49) Plenum 1100 formed between top layer 1020 and intermediate layer 1030 can include dynamic air. Air 1150 is pumped into plenum 1100 through valve 1110 by pump 1120. Air 1150 is pumped beneath top layer 1020. Top layer 1020 is perforated with apertures 1180. Plenum 1100 provides a dynamic amount of air to system 1000 for adjusting the amount of air in plenum 1140 and providing low air loss.
(50) Plenum 1140 formed between bottom layer 1040 and intermediate layer 1030 can include a fixed amount of static air. In one embodiment, plenum 1140 is filled with an ultra low pressure of a pressure of about 500 millibars through about 10 millibars or in some cases even lower pressures can be used. Valve 1160 can be used to adjust the pressure in plenum 1140.
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(52) Plenum 1100 formed between top layer 1020 and first intermediate layer 1060 can include dynamic air. Air 1150 is pumped into plenum 1100 through valve 1110 by pump 1120. Air 1150 is pumped beneath top layer 1020. Top layer 1020 is perforated with apertures 1180. Plenum 1100 provides a dynamic amount of air to system 1000 for adjusting the amount of air in plenum 1100 and providing low air loss.
(53) Plenum 1170 is formed between first intermediate layer 1060 and second intermediate layer 1061. Air 1175 is pumped into plenum 1170 through valve 1182 by pump 1190. Pump 1190 can be operated in a sequential manner. Alternatively, pump 1190 can be operated in an intermittent manner as shown in
(54) Plenum 1140 formed between bottom layer 1040 and second intermediate layer 1061 can include a fixed amount of static air. In one embodiment, plenum 1140 is filled with an ultra low pressure of a pressure of about 500 millibars through about 10 millibars or in some cases even lower pressures can be used. Valve 1160 can be used to adjust the pressure in plenum 1140.
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(56) It is to be understood that the above-described embodiments are illustrative of only a few of the many possible specific embodiments, which can represent applications of the principles of the invention. Numerous and varied other arrangements can be readily devised in accordance with these principles by those skilled in the art without departing from the spirit and scope of the invention.