Drive unit for a hybrid vehicle
10017040 ยท 2018-07-10
Assignee
Inventors
- Kensei Hata (Toyota, JP)
- Yuji Iwase (Toyota, JP)
- Yosuke Suzuki (Toyota, JP)
- Koichi Kato (Toyota, JP)
- Seitaro Nobuyasu (Toyota, JP)
- Taro Moteki (Toyota, JP)
Cpc classification
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
B60K6/50
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/2038
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10S903/915
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60Y2300/182
PERFORMING OPERATIONS; TRANSPORTING
F16H2037/0873
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/727
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Y2300/192
PERFORMING OPERATIONS; TRANSPORTING
Y10S903/911
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
F16H2037/0886
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/728
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/442
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
B60K6/445
PERFORMING OPERATIONS; TRANSPORTING
F16H3/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/442
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A drive unit for a hybrid-vehicle to realize a variety of drive modes for covering various running conditions. A first planetary gear unit is included of a first carrier, a first sun gear, and a first ring gear. A second planetary gear unit is included of a second carrier, a second sun gear, and a second ring gear. A first clutch connects the engine selectively with the first carrier. A first motor is connected with the first sun gear, the second motor is connected with the second sun gear, and the first ring gear and the second ring gear are individually connected with an output member. The drive unit is with a second clutch for connecting the first carrier selectively with the second sun gear. In the drive unit, a reverse stage fixing-mode to propel the vehicle backwardly while changes the output member speed in accordance with the engine speed.
Claims
1. A drive unit for a hybrid vehicle in which a prime mover is comprised of an engine, a first motor and a second motor, comprising: a first differential mechanism comprised of a first input element, a first reaction element and a first output element; a second differential mechanism comprised of a second input element, a second reaction element and a second output element; and a first clutch device that is adapted to connect the engine selectively with the first input element; wherein the first motor is connected with the first reaction element, the second motor is connected with the second input element, and the first output element and the second output element are individually connected with an output member; and wherein a drive mode includes a first hybrid mode where the vehicle is propelled in a forward direction by an output torque of the engine and an output torque of the second motor; wherein the drive unit further comprises a second clutch device that is adapted to connect the first input element selectively with the second input element; and wherein the drive mode includes a reverse stage fixing mode where the vehicle is propelled in a backward direction by at least the output torque of the engine while changing a rotational speed of the output member in accordance with a speed of the engine.
2. The drive unit for a hybrid vehicle as claimed in claim 1, wherein the first hybrid mode includes a drive mode where the vehicle is propelled in the forward direction by delivering a synthesized torque of the output torques of the engine and the second motor to the output member; wherein the first hybrid mode is established by engaging the first clutch device thereby connecting the engine with the first input element, while disengaging the second clutch device thereby interrupting a power transmission between the first input element and the second input element; and wherein the reverse stage fixing mode is established by engaging the first clutch device thereby connecting the engine with the first input element, while engaging the second clutch device thereby connecting the first input element with the second input element.
3. The drive unit for a hybrid vehicle as claimed in claim 1, further comprising: a brake device that is adapted to selectively stop a rotation of the second reaction element; and wherein the drive mode includes a second hybrid mode where the vehicle is propelled in the forward direction by the output torques of the engine and the second motor delivered through a different route from that of the first hybrid mode.
4. The drive unit for a hybrid vehicle as claimed in claim 3, wherein the second hybrid mode includes a drive mode where the vehicle is propelled in the forward direction by distributing the synthesized torque of the output torques of the engine and the second motor to the output member and to the first motor; and wherein the second hybrid mode is established by engaging the first clutch device thereby connecting the engine with the first input element, by engaging the second clutch device thereby connecting the first input element and the second input element, and by engaging the brake device thereby stopping a rotation of the second reaction element.
5. The drive unit for a hybrid vehicle as claimed in claim 2, wherein the drive mode further includes a motor speed controlling mode where the vehicle is propelled by the output torques of both of the engine and the second motor while controlling a rotational speed of the output member by changing rotational speeds of the first motor and the second motor.
6. The drive unit for a hybrid vehicle as claimed in claim 5, wherein the motor speed controlling mode is established by disengaging the first clutch device thereby interrupting the power transmission between the engine and the first input element, by engaging the second clutch device thereby connecting the first input element and the second input element, and by disengaging the brake device thereby allowing the second reaction element to rotate.
7. The drive unit for a hybrid vehicle as claimed in claim 2, wherein the drive mode further includes a motor disconnecting mode where the vehicle is propelled in the forward direction by at least the output torque of the engine while interrupting the torque transmission between the second motor and the and the output member and a torque transmission between the second motor and the engine, and the first motor.
8. The drive unit for a hybrid vehicle as claimed in claim 7, wherein the motor disconnecting mode is established by engaging the first clutch device thereby connecting the engine with the first input element, by disengaging the second clutch device thereby interrupting the power transmission between the first input element and the second input element, and by disengaging the brake device thereby allowing the second reaction element to rotate.
9. The drive unit for a hybrid vehicle as claimed in claim 1, wherein the drive mode further includes a motor torque controlling mode where the vehicle is propelled by the output torques of both of the engine and the second motor while controlling the rotational speed of the output member by changing the output torques of the first motor and the second motor.
10. The drive unit for a hybrid vehicle as claimed in claim 9, wherein the motor torque controlling mode is established by disengaging the first clutch device thereby interrupting the power transmission between the engine and the first input element, by engaging the second clutch device thereby connecting the first input element and the second input element, and by engaging the brake device thereby stopping a rotation of the second reaction element.
11. The drive unit for a hybrid vehicle as claimed in claim 1, wherein the first motor is situated next to the engine, and the first differential mechanism is situated next to the first motor; and wherein the first clutch device and the second clutch device are disposed between the engine and the first motor coaxially with an output shaft of the engine while being parallel to each other.
12. The drive unit for a hybrid vehicle as claimed in claim 2, wherein the brake device is disposed between the second differential mechanism and the second motor.
13. The drive unit for a hybrid vehicle as claimed in claim 1, wherein the first differential mechanism includes a single-pinion type first planetary gear unit comprising a first carrier serving as the first input element, a first sun gear serving as the first reaction element, and a first ring gear serving as the first output element; and wherein the second differential mechanism includes a single-pinion type second planetary gear unit comprising a second sun gear serving as the second input element, a second carrier serving as the second reaction element, and a second ring gear serving as the second output element.
Description
BRIEF DESCRIPTION OF DRAWINGS
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BEST MODE FOR CARRYING OUT THE INVENTION
(15) Next, a preferred example of the present invention will be explained with reference to the accompanying drawings. The hybrid drive unit of the present invention is applied to a hybrid vehicle in which a prime mover is comprised of an engine and a plurality of motors. Specifically, the engine includes a gasoline engine, a diesel engine, an LPG engine, and an internal combustion engine using a fuel other than gasoline. Meanwhile, a motor having a generating function (i.e., a motor-generator) is generally used in the hybrid vehicle.
(16) The hybrid vehicle thus structured can be powered not only by the engine, but also by both of the engine and the motor, or only by the motor (i.e., EV mode). In addition, an energy regeneration can be carried out by the motor while running the vehicle. Further, the engine is allowed to be stopped under the EV mode, and the stopping engine can be restarted according to need.
(17) Under the EV mode, it is preferable to reduce a power loss resulting from rotating the engine passively. In addition, it is further preferable to reduce a power loss resulting from rotating the motor that is not generating power under the EV mode. To this end, a clutch device is used to disconnect the engine from a powertrain for delivering the power of the prime mover to driving wheels. The hybrid drive unit of the present invention is applied to the hybrid vehicle provided with the clutch device of this kind.
(18) Referring now to
(19) The engine 1 is allowed to be adjusted, started and stopped electrically. Specifically, given that a gasoline engine is used as the engine 1, an opening degree of a throttle valve, an amount of fuel supply, a commencement and a termination of ignition, an ignition timing etc. are controlled electrically.
(20) In the example shown in
(21) In order to distribute the power of the engine 1, the gear train shown in
(22) The first planetary gear unit PA is comprised of: a first sun gear Sa, the first ring gear Ra arranged concentrically with the first sun gear Sa, a pinion gear(s) meshing with both of the first sun gear Sa and the first ring gear Ra, and a first carrier Ca holding the pinion gear(s) in a manner such that the pinion gear(s) is/are allowed to rotate and revolve around the first sun gear Sa.
(23) In the first planetary gear unit PA, the first carrier Ca is connected with an input shaft 4 serving as an input member of the drive unit so that the first carrier Ca serves as a first input element. The first sun gear Sa is connected with a first motor-generator (MG1) 5 serving as the first motor of the present invention so that the first sun gear Sa serves as a reaction element. The first ring gear Ra is integrated with the output gear 2 to serve as the first output element.
(24) In order to selectively connect the engine 1 with a powertrain 6 for delivering the power from the prime mover to the driving wheels, a first clutch C1 is interposed between the input shaft 4 and an output shaft (i.e., a crankshaft) 1a. To this end, specifically, the clutch C1 is adapted to connect the engine 1 selectively with the input shaft 4, that is, with the first input element. For example, a friction clutch adapted to frictionally engage rotary members rotating relatively with each other may be used as the first clutch C1. Accordingly, the first clutch C1 serves as the first clutch device of the present invention.
(25) In this preferred example, a permanent magnet type synchronous motor having a generating function is used as the first motor-generator 5. The first motor-generator 5 is connected with a battery through a not shown controller such as an inverter so that the first motor-generator 5 can be operated as a motor or a generator responsive to a current applied thereto.
(26) The engine 1, the power distribution device 3 and the first motor-generator 5 are arranged coaxially, and a second motor-generator (MG2) 7 is also arranged coaxially with those elements. The second motor-generator 7 is adapted mainly to generate a drive force for propelling the vehicle, that is, to carry out an energy regeneration. As the first motor-generator 5, a permanent magnet type synchronous motor having a generating function is used as the second motor-generator 7. The second motor-generator 7 is also connected with a battery through a not shown controller such as an inverter so that the second motor-generator 7 can be operated as a motor or a generator responsive to a current applied thereto. In addition, the second motor-generator 7 is connected with the output gear 2 through a speed reducing device 8. Thus, the second motor-generator 7 serves as the second motor of the present invention.
(27) The speed reducing device 8 is also arranged coaxially with the engine 1, the power distribution device 3, the first motor-generator 5 and the second motor-generator 7. In the example shown in
(28) The second planetary gear unit PB is comprised of: a second sun gear Sb, the second ring gear Rb arranged concentrically with the first sun gear Sb, a pinion gear(s) meshing with both of the second sun gear Sb and the second ring gear Rb, and a second carrier Cb holding the pinion gear(s) in a manner such that the pinion gear(s) is/are allowed to rotate and revolve around the second sun gear Sb.
(29) In the second planetary gear unit PB, the second sun gear Sb is connected with the second motor-generator 7 so that the second sun gear Sb serves as a second input element. The second ring gear Rb is also integrated with the output gear 2 to serve as the second output element. That is, the first ring gear Ra is connected with the second ring gear Rb in a manner to rotate integrally therewith. To this end, specifically, the output gear 2 is connected individually with an outer circumferential portions of the first ring gear Ra and the second ring gear Rb. Alternatively, it is also possible to form the output gear 2 integrally with the first ring gear Ra and the second ring gear Rb. In order to allow the second carrier Cb to serve as the second reaction element, the second carrier Cb is provided with a brake B1 serving as the brake device of the present invention.
(30) The brake B1 is partially fixed to a fixing portion 9 such as a casing of the drive unit. Therefore, a rotation of the second carrier Cb serving as the second reaction element can be selectively stopped by engaging the brake B1. For this purpose, a friction brake adapted to frictionally engage a rotary member with a fixing portion is used as the brake B1. Instead, a dog brake adapted to reduce a rotational speed of the second carrier Cb to zero by mechanically engaging the rotary member with the fixing portion may also be used as the brake B1. Given that the dog brake is used as the brake B1, a range of a torque transmitting capacity may be widened at a design phase in comparison with that of the friction brake. In addition, the dog brake does not require energy to be engaged so that a power loss can be reduced.
(31) In the gear train shown in
(32) In order to selectively connect and disconnect the first input element of the first differential mechanism with/from the second input element of the second differential mechanism, a second clutch C2 serving as the second clutch device of the present invention is arranged between the first carrier Ca of the first planetary gear unit PA and the second sun gear Sb of the second planetary gear unit PB. That is, the first carrier Ca is connected selectively with the second sun gear Sb by the second clutch C2. For this purpose, a friction clutch adapted to frictionally engage rotary members rotating relatively with each other may also be used as the second clutch C2.
(33) The preferred example of the gear trains shown in
(34) In the gear train shown in
(35) In addition, as shown in
(36) In the gear train shown in
(37) One of the end portions of the first input shaft 11 is connected with the first carrier Ca, and the other end portion of the first input shaft 11 is connected with the output shaft 1a of the engine 1 through the first clutch C1. Therefore, the engine 1 is connected selectively with the first carrier Ca through the first clutch C1 and the first input shaft 11. As described, the second input shaft 12 is inserted into the first input shaft 11 so that the second input shaft 12 is allowed to rotate integrally with the first input shaft 11. Meanwhile, one of the end portions of the second input shaft 12 is connected with the second sun gear Sb, and the other end portion of the second input shaft 12 is connected with the output shaft 1a of the engine 1 through the second clutch C2. Therefore, the engine 1 is connected selectively with the second sun gear Sb through the second clutch C2 and the second input shaft 12. In addition, one of the rotary members of the first clutch C1 and one of the rotary members of the second clutch C2 are connected with the output shaft 1a of the engine 1 to be rotated integrally therewith.
(38) In the gear train shown in
(39) In the hybrid drive units shown in
(40) More specifically, in the hybrid drive units shown in
(41) Under the first hybrid mode, the vehicle is propelled in the forward direction by delivering a synthesized torque of torques of the engine 1 and the second motor-generator 7 to the output member. Specifically, the first hybrid mode is established by engaging the first clutch C1 and the brake B1 while disengaging the second clutch C2. As can be seen from the nomographic diagram shown in
(42) Here, in this specification, a definition of the forward rotational direction is a rotational direction same as a rotational direction of the engine 1, and a definition of the counter rotational direction is a rotational direction opposite to the rotational direction of the engine 1. In addition, a definition of a term positive torque or a drive torque is a torque generated by operating the first motor-generator 5 or the second motor-generator 7 as a motor, and a definition of a term negative torque or a reaction torque is a torque established by operating the first motor-generator 5 or the second motor-generator 7 as a generator.
(43) The drive mode can be shifted from the first hybrid mode to the motor disconnecting mode by disengaging the brake B1. That is, the motor disconnecting mode is established by engaging the first clutch C1 while disengaging the second clutch C2 and the brake B1. As can be seen from in
(44) Under the first hybrid mode, the drive mode may also be shifted to the normal motor mode of the EV mode by stopping the engine 1. That is, the normal motor mode is also established by engaging the first clutch C1 and the brake B1 while disengaging the second clutch C2. As can be seen from the nomographic diagram shown in
(45) Under the normal motor mode, the drive mode can be shifted to the engine disconnecting mode by disengaging the first clutch C1. Specifically, the engine disconnecting mode is established by engaging the brake B1 while disengaging the first clutch C1 and the second clutch C2. As can be seen from the nomographic diagram shown in
(46) As described, the drive unit of the present invention is provided with the second clutch C2 adapted to connect the first carrier C1 as the input element of the first planetary gear unit PA selectively with the second sun gear Sb as the input element of the second planetary gear unit PB. That is, the first hybrid mode, the normal motor mode, and the engine disconnecting mode are established by disengaging the second clutch C2. By contrast, the second hybrid mode, the motor torque controlling mode, the motor speed controlling mode, and the reverse stage fixing mode are established by engaging the second clutch C2.
(47) Under the second hybrid mode of the EV mode, the vehicle is propelled in the forward direction by distributing the synthesized torque of the torques of the engine 1 and the second motor-generator 7 to the output member and to the first motor-generator 5. Specifically, the second hybrid mode is established by engaging the first clutch C1 and the second clutch C2 while disconnecting the brake B1. As can be seen from the nomographic diagram shown in
(48) Under the EV mode, the motor torque controlling mode is established by disengaging the first clutch C1 while engaging the second clutch C2 and the brake B1. As can be seen from the nomographic diagram shown in
(49) Under the motor torque controlling mode, the drive mode can be shifted to the motor speed controlling mode by disengaging the brake B1. Specifically, the motor speed controlling mode is established by engaging the second clutch C2 while disengaging the first clutch C1 and the brake B1. As can be seen from the nomographic diagram shown in
(50) In turn, under the Rev mode, the reverse stage fixing mode is established by engaging all of the first clutch C1, the second clutch C2, and the brake B1. As can be seen from the nomographic diagram shown in
(51) Alternatively, under the Rev mode, it is also possible o establish the normal motor mode. That is, the vehicle may also be propelled backwardly only by the electric power. Specifically, the normal motor mode can be established under the Rev mode by carrying out the above-explained procedure for establishing the normal motor mode while rotating the second motor-generator 7 in the forward direction to deliver the drive torque to the output member.
(52) In addition, in the gear train shown in
(53) As described, total eight drive modes such as the first hybrid mode, the motor disconnecting mode, the normal motor mode, the engine disconnecting mode, the second hybrid mode, the motor torque controlling mode, the motor speed controlling mode and the reverse stage fixing mode are available to be selected in the drive unit of the present invention. In those drive modes, the first hybrid mode, the normal motor mode, the engine disconnecting mode, the motor torque controlling mode, and the reverse stage fixing mode are established by engaging the brake B1. This means that the brake B1 may be omitted if the drive modes other than the first hybrid mode, the normal motor mode, the engine disconnecting mode, the motor torque controlling mode, and the reverse stage fixing mode are not necessary.
(54) As described, the hybrid drive unit of the present invention is applied to the hybrid vehicle using the engine 1 and the pair of motor-generators 5 and 7. The hybrid drive unit is comprised of the first planetary gear unit PA serving as the power distribution device 3, the second planetary gear unit PB serving as the speed reducing device 8, and the first clutch C1 for connecting the engine 1 selectively with the first carrier Ca of the first planetary gear unit PA. The hybrid drive unit is further comprised of the second clutch C2 for connecting the first carrier Ca of the first planetary gear unit PA with the second sun gear Sb of the second planetary gear unit PB. According to the present invention, therefore, the reverse stage fixing mode can be established in the hybrid drive unit. Under the reverse stage fixing mode, the hybrid vehicle is allowed to be propelled in the backward direction by delivering the output torque of the engine 1 to the output member 2 while changing the speed in accordance with a predetermined speed ratio. In this situation, the first motor-generator 5 and the second motor-generator 7 may also be used to power the vehicle. According to the hybrid drive unit of the present invention, therefore, ample drive force can be ensured when propelling the vehicle in the backward direction.
(55) In the hybrid drive unit of the present invention, the first hybrid mode may also be selected to propel the vehicle in the forward direction in an energy efficient manner mainly within the low speed region. According to the present invention, the hybrid drive unit is further comprised of the brake B1 for selectively stopping the rotation of the second carrier Cb of the second planetary gear unit PB. The brake B1 contributes to establish the second hybrid mode for propelling the vehicle in the forward direction in an energy efficient manner mainly within a high speed region. According to the present invention, therefore, the energy efficiency can be optimized under the HV mode by shifting the drive mode between the first hybrid mode and the second hybrid mode depending on the vehicle speed.
(56) In addition to the above-explained drive modes, the engine disconnecting mode, the motor disconnecting mode, the motor speed controlling mode, and the motor torque controlling mode are available to be selected in the drive unit of the present invention. According to the present invention, therefore, the drive mode may be selected from many options to deal with various kinds of driving conditions. As described, those drive modes are realized by such a simple structure using the first planetary gear unit PA, the second planetary gear unit PB, the first clutch C1 and the second clutch C2, and the brake B1. Thus, according to the present invention, the drive mode can be selected from many kinds of modes depending on the driving condition without complicating the structure of the drive unit.