METHOD FOR THE LASER WELDING OF MONOLITHIC SEMI-FINISHED PRODUCTS MADE FROM ALUMINIUM ALLOY, WITHOUT FILLER WIRE, AND CORRESPONDING STRUCTURAL COMPONENT AND TAILORED BLANK

Abstract

The invention relates to a method for the laser welding of monolithic semi-finished products made from aluminium alloy, without filler wire, known to the person skilled in the art as remote laser welding, comprising the following steps: supplying at least two aluminium alloy semi-finished products, of which at least one is a rolled sheet of composition (wt.-%): Si: 2.5-14, preferably 2.7-5.0; Fe: 0.05-0.80, preferably 0.15-0.60; Cu: 0.20, preferably 0.10, also <0.05, and even <200, also 100 ppm; Mg: 0.05-0.80, preferably 0.20-0.40; Mn: 0.70, preferably 0.30; Cr: <0.35; Ti: 0.02-0.30; Sr up to 500 ppm; Na up to 200 ppm; Sb up to 0.15%, other elements <0.05 each and <0.15 total, remainder aluminium, on the condition that A: 5.2 Fe+1.95 Si0.5 CuMg7.0; and welding semi-finished products made from aluminium alloy, without filler wire, a method known the person skilled in the art as remote laser welding.

Claims

1. Method for laser welding of monolithic semi-finished products made from aluminium alloy, without filler wire, comprising: Supply of at least two aluminium alloy semi-finished products, of which at least one is a rolled sheet with composition (% by weight) Si: 2.5-14 Fe: 0.05-0.80 Cu: 0.20 Mg: 0.05-0.80 Mn: 0.70 Cr: 0.35 Ti: 0.02-0.30 Sr up to 500 ppm Na up to 200 ppm Sb up to 0.15% other elements <0.05 each and <0.15 total, remainder aluminium, with the condition: 5.2 Fe+1.95 Si0.5 CuMg7.0 Weld the semi-finished aluminium alloy products by laser welding without filler wire.

2. Method according to claim 1, wherein the mechanical properties of said sheet in the delivery temper T4 are Rp.sub.0.2160 MPa, Ag18%, A8020%.

3. Method according to claim 1, wherein after strain hardening by 2% tension followed by 20 minutes at 180 C., treatment representative of baking paint, said sheet has Rp.sub.0.2170 MPa and Rm240 MPa.

4. Method according to claim 1, wherein the Mg content is between 0.20 and 0.80%, and optionally between 0.20 and 0.40%.

5. Method according to claim 1, wherein the Si content is between 2.5 and 10.0, and optionally between 2.7 and 5.0%.

6. Method according to claim 1, wherein the Sr content is between 200 and 400 ppm and/or the Na content is between 20 and 200 ppm and/or the Sb content is between 0.04 and 0.15%.

7. Method according to claim 1, wherein the Fe content is between 0.15 and 0.60%.

8. Method according to claim 1, wherein Cu0.10%, optionally Cu0.05%, optionally Cu200 ppm and optionally Cu100 ppm.

9. Method according to claim 1, wherein said rolled sheet is positioned on a side of impact of the laser beam during welding.

10. Method according to claim 1, wherein said laser weld of said semi-finished products made of aluminium alloy without filler wire is done in a butt weld configuration.

11. Method according to claim 10, wherein a product obtained after welding is a tailored blank and wherein at least two of said semi-finished products have different thicknesses and/or different mechanical strengths.

12. Method according to claim 1, wherein said semi-finished products form automobile structure components, or automobile body-in-white components, or automobile vehicle skin components or automobile vehicle door components.

13. Structural, body-in-white, skin or door component of an automobile vehicle, that is composed of several semi-finished products, of which at least one is a rolled sheet with a composition comprising Si: 2.5-14 Fe: 0.05-0.80 Cu: 0.20 Mg: 0.05-0.80 Mn: 0.70 Cr: 0.35 Ti: 0.02-0.30 Sr up to 500 ppm Na up to 200 ppm Sb up to 0.15% other elements <0.05 each and <0.15 total, remainder aluminium, with the condition: 5.2 Fe+1.95 Si0.5 CuMg7.0 and is assembled using a method according to claim 1.

14. Tailored blank, that is composed of several semi-finished products of which at least one is a rolled sheet with a composition comprising Si: 2.5-14 Fe: 0.05-0.80 Cu: 0.20 Mg: 0.05-0.80 Mn: 0.70 Cr: 0.35 Ti: 0.02-0.30 Sr up to 500 ppm Na up to 200 ppm Sb up to 0.15% other elements <0.05 each and <0.15 total, remainder aluminium, with the condition: 5.2 Fe+1.95 Si0.5 CuMg7.0 and is assembled by butt welding using a method according to claim 10.

15. Tailored blank according to claim 14, wherein at least two of said semi-finished products have different thicknesses and/or different mechanical strengths.

Description

DESCRIPTION OF THE FIGURES

[0045] FIG. 1 represents the effect of the chemical composition of the welded metal on the relative susceptibility to cracking, or the sensitivity to cracking for various binary alloys.

[0046] FIG. 2 represents the domain of the composition claimed by Sky in application U.S. Pat. No. 4,897,124.

[0047] FIG. 3 diagrammatically illustrates a typical configuration of a laser welding device seen in a cross-section, with the laser bead shown as 1.

[0048] FIG. 4 illustrates the same laser welding device seen in a top view with the attachments or clamps shown in black (2).

[0049] FIG. 5 specifies the dimensions in mm of the tools used to determine the value of the parameter known to an expert in the subject as LDH (Limit Dome Height) characteristic of the stampability of the material.

[0050] FIG. 6 is a diagram of samples used for tests on resistance to intergranular corrosion.

[0051] FIG. 7 diagrammatically illustrates a butt weld device configuration for manufacturing a tailored blank.

[0052] FIG. 8 diagrammatically illustrates how test pieces are taken to measure the mechanical properties of the tailored blank, in which RD stands for the Rolling Direction.

DESCRIPTION OF THE INVENTION

[0053] The method according to the invention comprises the procurement of monolithic semi-finished products made of aluminium alloy, typically rolled sheets or extruded sections. At least one of the semi-finished products is a rolled sheet. In one embodiment of the invention, at least two of the two semi-finished products are rolled sheets. In another embodiment of the invention, at least one second semi-finished product is an extruded section.

[0054] The method of manufacturing monolithic sheets typically comprises casting, reheating/homogenisation, hot rolling, cold rolling, solution heat treatment and quenching.

[0055] Casting is usually a semi-continuous vertical type of casting of sheets followed by scalping, or is possibly of the continuous type.

[0056] Plates are typically heated to a temperature of the order of 550 C. for at least 4 hrs, so as to globulise excess silicon particles when the silicon content is more than 1.2%, and to obtain circular-shaped particles distributed horizontally throughout the thickness of the sheet. This temperature is advantageously between the solvus and the solidus of the alloy considered.

[0057] After reheating, the sheets are typically hot rolled and then cold rolled. Hot rolling is not different from hot rolling of an alloy in the AA6XXX family used for example for door stiffeners.

[0058] Solution heat treatment, after cold rolling, is typically done at a temperature of the order of 550 C., so as to recrystallise and return all the Mg and free Si into solution, before quenching. This temperature is advantageously between the solvus and the solidus of the alloy, as for reheating.

[0059] In the case in which a second semi-finished product is an extruded section, the typical manufacturing steps are similar:

[0060] Casting of billets is also generally of the semi-finished vertical type possibly followed by scalping.

[0061] Billets are heated before or after cutting to length typically to a temperature of the order of 550 C. This temperature is advantageously between the solvus and the solidus of the alloy considered.

[0062] After reheating, the billets are extruded with solution heat treatment and quenching on press or separately.

[0063] In the latter case, solution heat treatment is typically done at a temperature of the order of 550 C., so as to return all the Mg and free Si into solution, before quenching. This temperature is ideally between the solvus and the solidus of the alloy, as for reheating.

[0064] The chemical composition of said rolled sheet in the method according to the invention is (% by weight):

[0065] Si: 2.5-14 preferably 2.5-10.0, more preferably 2.7-5.0

[0066] Fe: 0.05-0.80 preferably 0.15-0.60

[0067] Cu: 0.20 preferably 0.10 or even 0.05, and 200 ppm or even 100 ppm

[0068] Mg: 0.05-0.8 preferably 0.20-0.80, more preferably 0.20-0.40

[0069] Mn: 0.70 preferably 0.30

[0070] Cr: 0.35

[0071] Ti: 0.02-0.30

[0072] Sr up to 500 ppm

[0073] Na up to 200 ppm

[0074] Sb up to 0.15%,

[0075] other elements <0.05 each and <0.15 total, remainder aluminium, with the condition: 5.2 Fe+1.95 Si0.5 CuMg7.0

[0076] The concentration ranges imposed on the constituents of this type of alloy can be explained by the following reasons:

[0077] Si: The presence of a minimum content of silicon equal to 2.5% can significantly improve weldability.

[0078] Beyond a content of 5%, the formability begins to decrease and becomes problematic for contents above 14% and in some cases above 10.0%.

[0079] A preferred content of silicon is from 2.7 to 5.0%.

[0080] Fe: A minimum Fe content of 0.05% unexpectedly improves weldability, while at contents of above 0.80%, formability is significantly degraded.

[0081] A preferred content of iron is from 0.15 to 0.60%.

[0082] Furthermore, the applicant has noted that the condition 5.2 Fe+1.95 Si0.5 CuMg7.0, subsequently referred to as Condition A, is particularly favourable for weldability. In this expression, Fe, Si, Cu and Mg denote the contents of iron, silicon, copper and magnesium respectively expressed as a % by weight.

[0083] Cu: Beyond a content of 0.20%, weldability is significantly degraded. The copper content is preferably 0.10% or even 0.05, or even 200 or even 100 ppm

[0084] Mg: A minimum content of Mg equal to 0.05% and preferably 0.20% is necessary for the sufficient formation of Mg.sub.2Si precipitates to obtain the required mechanical properties after baking of the paint. Its negative influence on welding imposes a limitation to a maximum content of 0.80%.

[0085] A preferred content of magnesium is from 0.20 to 0.40%.

[0086] Cr: Its content is limited to 0.35%.

[0087] An addition of 0.05% or more has a hardening effect, but beyond 0.35%, chromium forms harmful intermetallic phases.

[0088] A preferred content of chromium is from 0.05 to 0.25%.

[0089] Mn: its content is limited to 0.70%. An addition of manganese beyond 0.05% can improve mechanical characteristics through the solid solution effect, but beyond 0.70%, it very strongly reduces formability, a phenomenon, that was already perceptible above 0.30%. A preferred content of Mn is from 0.05 to 0.30%. In one embodiment of the invention, the maximum content of Mn is 0.2%.

[0090] Ti: It has been noted that the effect of this element is to refine the solidification structure and therefore reduce the sensitivity to cracking. Therefore a minimum content of Ti of 0.02% is necessary. On the other hand, a maximum content of 0.30% has to be imposed to avoid forming primary phases during vertical casting, which have a harmful effect on the mechanical characteristics and on formability.

[0091] Sr: the addition of Sr is optional. For a content of less than 500 ppm, it acts on the AlSi eutectic form during solidification, favours obtaining circular-shaped Si particles distributed uniformly after reheating and before hot rolling. At higher contents, its effect on gassing of the cast sheet become significant.

[0092] A preferred content of strontium is from 200 to 400 ppm.

[0093] The use of other elements called modifiers such as sodium Na at contents of up to 200 ppm (preferably from 20 to 200 ppm) or antimony Sb at contents of up to 0.15% (preferably from 0.04 to 0.15%) is also possible.

[0094] A preferred content of Na is from 20 to 200 ppm.

[0095] A preferred content of Sb is from 0.04 to 0.15%.

[0096] In one advantageous embodiment, the addition of Sr alone is chosen.

[0097] Mechanical characteristics of the rolled sheet used for the method according to the invention are advantageously as follows, in the T4 delivery temper, Rp.sub.0.2160 MPa, Ag18%, A8020%, and after strain hardening by 2% tension followed by 20 minutes at 180 C., treatment representative of baking paint, Rp.sub.0.2170 MPa and preferably Rp.sub.0.2190 MPa and Rm240 MPa.

[0098] Preferably, the thickness of the rolled sheet used is between 0.5 mm and 3 mm and preferably it is between 1 and 2 mm.

[0099] The method according to the invention can be used particularly for welding by superposition, as illustrated on FIG. 3 or for a butt welding configuration as illustrated in FIG. 7. It has also been observed that the tendency to cracking is significantly less when said rolled sheet with the composition according to the invention is placed above the other semi-finished product(s) during welding, namely on the side of the impact of the laser beam. This advantage is obtained in the case of welding by superposition. Thus in one advantageous embodiment, the rolled sheet with the composition according to the invention is positioned on the side of the impact of the laser beam.

[0100] Advantageously, the butt welding configuration can result in a tailored blank after welding, preferably characterised in that at least two of said semi-finished products have different thicknesses and/or different mechanical strengths after butt welding. The invention also relates to a tailored blank composed of several semi-finished products, at least one of which is a rolled sheet with a composition according to the invention and being assembled by butt welding using a welding method without filler wire according to the invention. The tailored blanks according to the invention are advantageous and in particular have an Rm after welding to Rm in the delivery temper T4 ratio of more than 0.8, Rm after welding being measured on test pieces taken in the direction perpendicular to the rolling direction, as illustrated on FIG. 8.

[0101] The essential advantage of the invention is the possibility of using a monolithic rolled sheet with improved weldability, particularly during remote laser welding without filler wire, welding method generally known to an expert in the subject as Remote Laser Welding and formability and corrosion resistance properties at least comparable to those of alloys in the AA6XXX family classically used for automobile parts.

[0102] Target applications cover structural parts and also body-in-white, skin and door parts.

[0103] The method according to the invention in which said semi-finished products form automobile structure components or automobile body-in-white components, or automobile vehicle skin components or automobile vehicle door component, is advantageous.

Examples

[0104] Tested chemical compositions are summarised in Table 1 below:

TABLE-US-00001 TABLE 1 Alloy element (% by weight) Reference Si Fe Condition A Cu Mn Mg Cr Zn Ti Sr 1 (Invention) 3.44 0.24 7.7 0.060 0.10 0.25 0 0 0.02 0 2 (Invention) 3.39 0.24 7.5 0.200 0.10 0.24 0 0 0.03 0 3 (Invention) 3.26 0.18 7.0 0.020 0.10 0.25 0.10 0.032 0.14 0 4 3.36 0.15 6.9 0 0.10 0.45 0.10 0 0.13 0 5 1.28 0.14 0.018 0.10 0.43 0.10 0.028 0.02 0 6 (Invention) 3.46 0.26 7.8 0 0.10 0.25 0 0.032 0.14 0.03 7 1.27 0.24 0 0.10 0.44 0.10 0 0.15 0 8 1.27 0.25 0 0.10 0.24 0.10 0.030 0.01 0 9 1.30 0.15 0.020 0.10 0.25 0 0 0.15 0 10 3.30 0.25 0.020 0.10 0.25 0.10 0 0.01 0.03 11 (Invention) 3.29 0.24 7.2 0.020 0.10 0.44 0 0 0.02 0 12 3.44 0.16 0 0.10 0.45 0 0.033 0.01 0.03 13 1.27 0.24 0.019 0.10 0.44 0 0.033 0.15 0 14 1.26 0.14 0 0.11 0.24 0 0 0.02 0 15 (Invention) 3.50 0.24 7.3 0 0.10 0.80 0 0.035 0.14 0.03 16 3.30 0.26 6.9 0.021 0.10 0.83 0.10 0 0.02 0.03 17 1.97 0.40 0.021 0.10 0.25 0.10 0 0.10 0 18 (Invention) 2.73 0.41 7.2 0.021 0.11 0.25 0.11 0 0.11 0 19 (Invention) 3.47 0.40 8.6 0.021 0.10 0.25 0.10 0 0.24 0 20 (Invention) 4.52 0.42 10.7 0.021 0.10 0.25 0.10 0 0.11 0 21 2.74 0.25 6.4 0.019 0.12 0.25 0.10 0 0.11 0 22 (Invention) 2.71 0.59 8.1 0.024 0.12 0.24 0.10 0 0.11 0 23 (Invention) 2.74 0.39 7.1 0.048 0.10 0.25 0.10 0 0.10 0 24 (Invention) 2.78 0.40 7.2 0.100 0.10 0.24 0.10 0 0.10 0 25 1.18 0.16 0.132 0.07 0.35 0.01 0 0.01 0 26 1.18 0.16 0.128 0.07 0.35 0.01 0 0.03 0

[0105] It will be noted that references 25 and 26 correspond to AA6016 type alloys very frequently used in automobile bodywork.

[0106] Manufacturing/Process parameters are summarised in Table 2 below:

TABLE-US-00002 TABLE 2 Process parameters Hot Hot Solution heat rolling rolling Solution heat treatment End of Pre- Reheating start end thickness thickness treatment temper- quench tempering Pre- temper- reheating temper- temper- after hot after cold temper- ature temper- temper- tempering ature hold time ature ature rolling rolling ature hold time ature ature time Reference ( C.) (h) ( C.) ( C.) (mm) (mm) ( C.) (s) ( C.) ( C.) (h) 1 550 4 530 280 6 1.2/1.7 550 120 85 85 8 2 550 4 530 280 6 1.2/1.7 550 120 85 85 8 3 550 4 530 280 6 1.2/1.7 550 120 85 85 8 4 550 4 530 280 6 1.2/1.7 550 120 85 85 8 5 550 4 530 280 6 1.2/1.7 550 120 85 85 8 6 550 4 530 280 6 1.2/1.7 550 120 85 85 8 7 550 4 530 280 6 1.2/1.7 550 120 85 85 8 8 550 4 530 280 6 1.2/1.7 550 120 85 85 8 9 550 4 530 280 6 1.2/1.7 550 120 85 85 8 10 550 4 530 280 6 1.2/1.7 550 120 85 85 8 11 550 4 530 280 6 1.2/1.7 550 120 85 85 8 12 550 4 530 280 6 1.2/1.7 550 120 85 85 8 13 550 4 530 280 6 1.2/1.7 550 120 85 85 8 14 550 4 530 280 6 1.2/1.7 550 120 85 85 8 15 550 4 530 280 6 1.2/1.7 550 120 20 85 8 16 550 4 530 280 6 1.2/1.7 550 120 20 85 8 17 550 4 530 280 6 1.2/1.7 550 120 20 85 8 18 550 4 530 280 6 1.2/1.7 550 120 20 85 8 19 550 4 530 280 6 1.2/1.7 550 120 20 85 8 20 550 4 530 280 6 1.2/1.7 550 120 20 85 8 21 550 4 530 280 6 1.2/1.7 550 120 20 85 8 22 550 4 530 280 6 1.2/1.7 550 120 20 85 8 23 550 4 530 280 6 1.2/1.7 550 120 20 85 8 24 550 4 530 280 6 1.2/1.7 550 120 20 85 8 25 550 4 530 280 6 1.2/1.7 550 120 20 85 8 26 550 4 530 280 6 1.2/1.7 550 120 20 85 3

Welding Tests

[0107] Laser welding is done by placing a 1.2 mm sheet over a 1.7 mm sheet with the same chemical composition according to the diagrams shown in FIGS. 3 and 4.

[0108] 16 weld beads were made for each alloy.

[0109] The following laser weld parameters were used: [0110] Laser power: 3 kW [0111] Welding speed: 3.4 m/min [0112] No filler wire [0113] No protective gas.

Evaluation of Cracks:

[0114] A cross-section is made on each weld bead.

[0115] After coating and polishing, each section is observed in optical microscopy to determine the size of any cracks in the bead.

[0116] The average of the 16 sections is then taken to obtain the average crack. The fraction of cracks longer than a given length can also be determined.

[0117] In fact, for each alloy, the average crack length, the fraction of cracks with a length of more than 0.2 times the thickness of the upper sheet and the fraction of cracks with a length exceeding 0.4 times the thickness of the upper sheet were determined.

[0118] These tests are summarised in Table 3 below:

TABLE-US-00003 TABLE 3 Welding performance Average crack Fraction of Fraction of length cracks longer cracks longer Reference (* 1.2 mm) than 0.2*1.2 mm than 0.4*1.2 mm 1 (Invention) 0.25 0.44 0.19 2 (Invention) 0.19 0.38 0.13 3 (Invention) 0.11 0.25 0 4 0.46 0.75 0.56 5 1.00 1 1 6 (Invention) 0.08 0 0 7 0.84 0.94 0.88 8 0.79 0.88 0.81 9 0.93 1 1 10 0.59 0.94 0.75 11 (Invention) 0.42 0.75 0.38 12 0.64 1 0.81 13 0.89 1 1 14 0.86 1 0.88 15 (Invention) 0.33 0.56 0.31 16 0.54 0.88 0.63 17 0.53 0.75 0.56 18 (Invention) 0.29 0.50 0.25 19 (Invention) 0.24 0.69 0.06 20 (Invention) 0.06 0.00 0 21 0.59 0.81 0.69 22 (Invention) 0.14 0.31 0 23 (Invention) 0.44 0.69 0.50 24 (Invention) 0.39 0.69 0.38 25 0.96 1 1 26 1 1 1

[0119] Firstly, note that keeping properties similar to the properties of an alloy in the classical AA6XXX family when Si is added with a content of the order of 5% or more was a priori unknown in the state of prior art, the applicant did not find any example in the literature relating this effect.

[0120] A comparison between examples 17, 18, 19 and 20 shows that increasing the content of Si from approximately 2 to 4.5%, reduces the average crack length from 0.53 to 0.06, and the fraction of cracks with a length of more than 0.2 times the thickness of the upper sheet during welding is reduced from 0.56 to 0.

[0121] Furthermore, beyond a content of 1.2%, diamond Si particles measuring up to 10 m form in the microstructure. No result in the literature reports properties with such chemical compositions and such a microstructure.

[0122] Furthermore, this effect of iron on weldability forms another difference from prior art: in particular a comparison between examples 21, 18 and 22 in particular shows the interesting effect of Fe. With a limited content of Si (2.7%), the weldability can be improved by increasing the Fe content from 0.25 to 0.59%; the average crack length reduces from 0.59 to 0.14, and the fraction of cracks with a length of more than 0.4 times the thickness of the upper sheet during welding is reduced from 0.69 to 0, passing through 0.25.

[0123] No bibliographic reference provides an explanation for this effect, nor even a proof that iron has a positive effect on reducing the sensitivity to cracking.

[0124] Similarly, examples 21, 22 and 23, compared particularly with examples 4, 16 and 21, demonstrate the very positive effect of condition A of welding.

[0125] Finally, a comparison between the results in Table 3 for example 19 and for examples 23 and 24 show the negative effect of copper.

Tension Tests

[0126] Tension tests were carried out at ambient temperature according to standard NF EN ISO 6892-1 using non-proportional test pieces with geometry frequently used for sheets and corresponding to test piece type 2 in Table B.1 in Appendix B in the standard. These test pieces in particular are 20 mm wide and their calibrated length is 120 mm. The elongation percent after failure is measured using an 80 mm gauge extensometer and is therefore denoted A.sub.80 according to the standard.

[0127] As mentioned in the note in section 20.3 in standard ISO 6892-1:2009(F) (page 19), it is important to note that comparisons of elongation percent are only possible when the length between marks or the gauge length of the extensometer, the shape and the cross-section are the same, or when the proportionality coefficient k is the same.

[0128] In particular, it is impossible to make a direct comparison between A.sub.50 elongation values percent measured with a 50 mm gauge extensometer and A.sub.80 elongation values percent measured with an 80 mm gauge extensometer. In the special case of a test piece with the same geometry taken in the same material, the A.sub.50 value of the elongation percent is higher than the A.sub.80 value and is given by the following relation: A.sub.50=Ag+(A.sub.80Ag)*80/50 in which Ag, in %, is the plastic extension at maximum force, also called generalised elongation or elongation at necking.

[0129] The results are summarised in Table 4 below.

TABLE-US-00004 TABLE 4 Mechanical characteristics T4 T4 + Bake Paint Rp.sub.0.2 Rm Ag A80 Rp.sub.0.2 Rm Ag A80 Reference (MPa) (MPa) (%) (%) (MPa) (MPa) (%) (%) 1 (Invention) 98 204 18.0 20.5 192 247 8.8 10.0 2 (Invention) 87 206 21.3 27.0 205 263 8.6 8.6 3 (Invention) 110 228 20.2 23.0 190 261 14.3 17.4 4 134 277 20.7 24.6 263 328 13.9 17.5 5 133 274 23.6 28.7 260 322 15.0 19.0 6 (Invention) 90 196 18.9 20.5 199 268 13.4 15.7 7 128 230 21.3 22.6 264 326 14.3 16.7 8 106 221 20.3 23.9 188 258 13.5 15.6 9 102 219 22.3 25.7 195 261 14.0 15.7 10 96 202 21.0 24.9 195 261 12.0 14.8 11 (Invention) 130 271 20.6 24.7 245 272 3.4 3.5 12 248 281 4.9 5.0 13 140 277 22.1 26.7 259 320 13.7 15.4 14 77 173 24.0 26.7 192 245 9.6 10.7 15 (Invention) 156 299 19.8 23.0 272 331 10.2 11.2 16 183 287 19.6 22.7 299 358 12.4 13.7 17 111 238 21.7 23.9 205 278 14.1 16.6 18 (Invention) 111 238 21.7 24.1 204 276 14.3 17.4 19 (Invention) 111 237 21.7 25.1 204 277 13.2 15.7 20 (Invention) 110 237 22.0 25.3 199 272 14.8 19.9 21 108 234 23.3 26.4 199 273 16.1 19.9 22 (Invention) 112 240 20.3 22.5 207 280 12.9 15.4 23 (Invention) 111 240 21.8 24.5 206 277 14.1 17.0 24 (Invention) 112 241 20.6 22.8 210 282 13.8 16.5 25 116 243 25.7 28.1 229 297 16.3 20.6 26 115 242 25.1 27.8 222 292 17.1 21.3

[0130] It can be seen that the improvement in the weld quality, particularly for examples 3 and 6, and especially 20 and 22, is achieved without any significant change to the mechanical characteristics conditions required in the Problem that arises section.

Measurement of the LDH (Limit Dome Height)

[0131] These LDH (Limit Dome Height) measurements were made to characterise the stamping performance of the different sheets in this example.

[0132] The LDH parameter is widely used to evaluate the stampability of sheets between 0.5 and 3.0 mm thick. There have been many publications on this subject, and particularly that by Thompson, The LDH test to evaluate sheet metal formabilityFinal Report of the LDH Committee of the North American Deep Drawing Research Group, SAE conference, Detroit, 1993, SAE Paper No. 930815.

[0133] This is a stamping test of a blank fixed around its periphery by a binder frame. The clamping pressure is controlled to prevent sliding in the frame. The blank, with dimensions 120160 mm, is loaded in a manner similar to plane strain. The punch used is hemispherical.

[0134] FIG. 5 shows the dimensions of tools used to perform this test.

[0135] Graphite grease (Shell HDM2 grease) is used for lubrication between the punch and the sheet. The punch lowering rate is 50 mm/min. The value referred to as the LDH value is the displacement value of the punch at failure, which is the limiting stamping depth. It is the average of three tests, giving a confidence interval of 95% on the 0.2 mm measurement.

[0136] Table 5 below indicates values of the LDH parameter obtained on 120160 mm test pieces cut out from the above-mentioned 2.5 mm thick sheets and for which the 160 mm dimension was placed parallel to the rolling direction.

TABLE-US-00005 TABLE 5 Formability Reference LDH120 (mm) 1 (Invention) 24.5 2 (Invention) 23.9 3 (Invention) 24.3 4 5 6 (Invention) 23.4 7 8 22.4 9 21.8 10 11 (Invention) 12 13 24.5 14 15 (Invention) 16 17 26.6 18 (Invention) 26.3 19 (Invention) 26.3 20 (Invention) 26.0 21 26.8 22 (Invention) 26.1 23 (Invention) 26.3 24 (Invention) 26.4 25 27.1 26 27.3

[0137] It can be seen that the improvement in the weld quality, particularly for examples 3, 6, 20 and 22, is achieved without any significant change to the formability as measured using the LDH value.

[0138] It will also be noted that references 25 and 26 correspond to AA6016 type alloys very frequently used in automobile bodywork.

Evaluation of Corrosion Resistance

[0139] The inter-granular corrosion test according to standard ISO 11846 consists of submerging the test pieces according to FIG. 6 in a solution of sodium chloride (30 g/l) and hydrochloric acid (10 ml/1) for 24 hrs at a temperature of 30 C. (obtained by holding in a drying oven), after stripping with hot soda (5% by mass) and nitric acid (70% by mass) at ambient temperature. The dimensions of the samples are 40 mm (rolling direction)30 mmthickness.

[0140] The type and depth of the resulting corrosion are determined by an examination of the micrographic section of the metal. The median and the maximum corrosion depths are measured on each sample.

[0141] The results are summarised in Table 6 below.

TABLE-US-00006 TABLE 6 Inter-granular corrosion Median corroded Maximum corroded Reference depth (m) depth (m) 1 (Invention) 126 198 2 (Invention) 141 164 3 (Invention) 89 146 4 5 15 5 6 (Invention) 110 192 7 8 34 42 9 13 27 10 89 110 11 (Invention) 80 137 12 13 14 15 (Invention) 16 61 91 17 32 65 18 (Invention) 36 78 19 (Invention) 40 72 20 (Invention) 30 67 21 23 42 22 (Invention) 55 76 23 (Invention) 48 72 24 (Invention) 76 101 25 75 138 26 115 174

[0142] Once again it can be seen that the improved weld quality, particularly for examples 1, 2, 3 and 6, and especially 18, 19 and 20, and 22, 23 and 24, is achieved without any significant change to the corrosion resistance.

Butt Welding Tests

[0143] Butt welding tests to obtain butt welded blanks were performed according to the diagram in FIG. 7. A 1.2 mm thick sheet and a 1.7 mm thick sheet were used. An assembly with alloy 20 according to the invention and an assembly with a reference alloy 26 were tested.

[0144] The following laser weld parameters were used: [0145] Laser power: 3 kW [0146] Welding speed: 3.4 m/min [0147] No filler wire [0148] No protective gas

[0149] Samples were taken according to FIG. 8 to perform the tension tests. RD indicates the rolling direction.

[0150] The mechanical properties obtained are shown in table 7.

TABLE-US-00007 TABLE 7 Mechanical characteristics T4 Welded assembly Rp.sub.0.2 Rm Ag A80 Rm A Rm after Reference (MPa) (MPa) (%) (%) (MPa) (100%) welding/Rm T4 20 (Invention) 110 237 22.0 25.3 206 2.6 0.87 26 115 242 25.1 27.8 162 0.5 0.67

[0151] The assembly made with an alloy according to the invention has a welding performance evaluated using the Rm after welding/Rm T4 ratio equal to more than 0.8, which is 30% higher than the value for the reference alloy. Furthermore, the total elongation of the welded assembly increases from 0.5% to 2.6% for the product according to the invention.