LUMINOPHORE, METHOD FOR PRODUCING A LUMINOPHORE AND RADIATION-EMITTING COMPONENT
20230100663 · 2023-03-30
Inventors
- Dominik Baumann (Munich, DE)
- Markus Seibald (Kaufering, DE)
- Stefan Lange (Augsburg, DE)
- Jascha BANDEMEHR (Marburg, DE)
- Florian KRAUS (Marburg, DE)
Cpc classification
H01L33/504
ELECTRICITY
H05B33/14
ELECTRICITY
International classification
Abstract
A luminophore may have the general formula A.sub.zE.sub.eX.sub.6:RE, where A is selected from bivalent elements, E is selected from tetravalent elements, X is selected from monovalent elements, and RE is selected from activator elements. In addition, 0.9≤z≤1.1, and 0.9≤e≤1.1. A method for producing such a luminophore is also disclosed. A radiation-emitting component may further include the luminophore.
Claims
1. A luminophore having the general formula A.sub.zE.sub.eX.sub.6:RE where A is selected from Ca, Sr, Ba, Zn, Mg, Cd, or combinations thereof, E is Pb, X is selected from F, Cl, Br, I, or combinations thereof, RE is selected from activator elements, 0.9≤z≤1.1, and 0.9≤e≤1.1.
2. (canceled)
3. (canceled)
4. (canceled)
5. (canceled)
6. A luminophore having the general formula A.sub.zE.sub.eX.sub.6:RE where A is selected from Ca, Sr, Zn, Mg, Cd, or combinations thereof, E is selected from Ti, Zr, Hf, Ge, Sn, Pb, or combinations thereof, X is selected from F, Cl, Br, I, or combinations thereof, RE is selected from activator elements, 0.9≤z≤1.1, 0.9≤e≤1.1, and wherein the luminophore has a host lattice comprising AX.sub.6 octahedra and EX.sub.6 octahedra that are linked via common X atoms.
7. The luminophore as claimed in claim 6, wherein E is selected from Ti, Zr, or combinations thereof.
8. The luminophore as claimed in claim 6, wherein RE is selected from Mn, Cr, Ni, Eu, Cr, or combinations thereof.
9. The luminophore as claimed in claim 6, wherein a local maxima in the excitation spectrum ranges from 320 nanometers to 420 nanometers inclusive, and from 430 nanometers to 550 nanometers inclusive.
10. The luminophore as claimed in claim 6, wherein an emission spectrum has a multitude of emission peaks ranging from 600 nanometers to 700 nanometers.
11. The luminophore as claimed in claim 6, wherein a half-height width of an emission peak ranges from 1 nanometer to 10 nanometers inclusive.
12. The luminophore as claimed in claim 6, wherein an emission maximum of an emission peak ranges from 625 nanometers to 633 nanometers inclusive.
13. The luminophore as claimed in claim 6, wherein a dominant wavelength (λ.sub.D) ranges from 610 nanometers to 618 nanometers inclusive.
14. A process for producing a luminophore having the general formula A.sub.zE.sub.eX.sub.6:RE where A is selected from the group of divalent elements, E is selected from the group of tetravalent elements, X is selected from the group of monovalent elements, RE is selected from activator elements, 0.9≤z≤1.1 and 0.9≤e≤1.1; wherein the process comprises: providing a stoichiometric composition of reactants; homogenizing the reactants to produce a reaction mixture; and heating the reaction mixture to a maximum temperature.
15. The process for producing a luminophore as claimed in claim 14, wherein the heating takes place in an F.sub.2 stream.
16. (canceled)
17. A radiation-emitting component comprising: a semiconductor chip configured to emit electromagnetic radiation in a first wavelength range in operation; and a conversion element including a luminophore as claimed in claim 6 configured to convert electromagnetic radiation in the first wavelength range to electromagnetic radiation in a second wavelength range.
18. The radiation-emitting component as claimed in claim 17, wherein the conversion element comprises a second luminophore configured to convert electromagnetic radiation in the first wavelength range to electromagnetic radiation in a third wavelength range.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0250] Further advantageous embodiments, configurations and developments of the luminophore, of the process for producing a luminophore and of the radiation-emitting component will be apparent from the working examples that follow, which are described in conjunction with the figures.
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[0262] Elements that are the same, of the same type will have the same effect are given the same reference numerals in the figures. The figures and size ratios of the elements shown in the figures with respect to one another should not be considered to be true to scale. Instead, individual elements, especially layer thicknesses, may be shown in excessively large size for better illustratability and/or the better understanding.
DETAILED DESCRIPTION
[0263]
[0264] What is meant here and hereinafter by “vertex-linked” is that two octahedra are joined to one another via a common vertex 4. The vertex 4 in the present case is a common F atom.
[0265] The AF.sub.6 octahedron and the EF.sub.6 octahedron each have an octahedral vacancy. The octahedral vacancy is a region within the respective octahedron. The fluorine atoms form the octahedron, with the A atom and E atom present in the octahedral vacancy of the octahedron formed by the fluorine atoms. In this case, preferably all atoms that form the octahedron at a similar distance from the A atom and the E atom present in the octahedral gap.
[0266] At least one AF.sub.6 octahedron and one EF.sub.6 octahedron are links to one another via a fluorine atom. The fluorine atom that links the AF.sub.6 octahedron and the EF.sub.6 octahedron is a common fluorine atom.
[0267]
[0268] In
[0269] Table 1 below shows the crystallographic data of the working examples CaZrF.sub.6:Mn, CaHfF.sub.6:Mn and ZnHfF.sub.6:Mn, CaGeF.sub.6:Mn, CaPbF.sub.6:Mn, SrSnF.sub.6:Mn, BaPbF.sub.6:Mn, ZnSnF.sub.6:Mn, MgGeF.sub.6:Mn, CdPbF.sub.6:Mn, ZnPbF.sub.6:Mn, MgPbF.sub.6:Mn, CdHfF.sub.6:Mn, CaSnF.sub.6:Mn, ZnZrF.sub.6:Mn of the luminophores 1. The crystallographic data were obtained from a Rietveld refinement or Le Bail refinement, as described in detail in relation to
TABLE-US-00001 TABLE 1 Crystallographic data of CaZrF.sub.6: Mn, CaHfF.sub.6: Mn, ZnHfF.sub.6: Mn, CaGeF.sub.6: Mn, CaPbF.sub.6: Mn, SrSnF.sub.6: Mn, BaPbF.sub.6: Mn, ZnSnF.sub.6: Mn, MgGeF.sub.6: Mn, CdPbF.sub.6: Mn, ZnPbF.sub.6: Mn, MgPbF.sub.6: Mn, CdHfF.sub.6: Mn, CaSnF.sub.6: Mn and ZnZrF.sub.6: Mn. Lumino- Space phore a/Å c/Å V/Å.sup.3 group CaZrF.sub.6: Mn 8.477 — 609.2 Fm
[0270] The composition of the luminophore 1 according to the working example SrTiF.sub.6:Mn was confirmed by means of elemental analysis (MP-AES, microwave plasma atomic emission spectroscopy). The actual value for Sr is 37.0% by mass and the actual value for Ti in the luminophore SrTiF.sub.6:Mn is 17.8% by mass. The theoretical value for Sr is 35.0% by mass and the theoretical value for Ti is 18.2% by mass. The variances between measured actual values and calculated theoretical values are within the standard experimental error limits for the analysis method used.
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[0272]
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[0277] Aside from the luminophore 1 having the formula CaHfF.sub.6:Mn, no secondary crystalline phases are present. Here too, good agreement of the calculated powder diffractogram G2 with the measure diffractogram G1 is apparent. It was thus confirmed that CaZrF.sub.6:Mn and CaHfF.sub.6:Mn are isotypic with one another. What is meant by the term “isotypic” is that the compounds have the same crystal structure. Thus, the working examples CaZrF.sub.6:Mn and CaHfF.sub.6:Mn of the luminophore 1 have the same crystal structure.
[0278]
[0279]
[0280] By subsequent Rietveld refinement, shown in
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[0294] Tables 2a-2d list of the luminous efficacies of radiation LER, the relative luminous efficacies of radiation LER, the emission maxima λ.sub.max, the dominant wavelengths λ.sub.D and the color loci CIE x and CIE y for the luminophores 1 according to the working examples CaZrF.sub.6:Mn, CaHfF.sub.6:Mn, SrTiF.sub.6:Mn, ZnHfF.sub.6:Mn, CaGeF.sub.6:Mn, CaPbF.sub.6:Mn, SrSnF.sub.6:Mn, BaPbF.sub.6:Mn, ZnSnF.sub.6:Mn, MgGeF.sub.6:Mn, CdPbF.sub.6:Mn, ZnPbF.sub.6:Mn, MgPbF.sub.6:Mn, CdHfF.sub.6:Mn, CaSnF.sub.6:Mn, ZnZrF.sub.6:Mn and the comparative example K.sub.2SiF.sub.6:Mn. The results from tables 2a-2d show that the inventive luminophores 1 having the formula CaZrF.sub.6:Mn, CaHfF.sub.6:Mn, SrTiF.sub.6:Mn, ZnHfF.sub.6:Mn, CaGeF.sub.6:Mn, CaPbF.sub.6:Mn, SrSnF.sub.6:Mn, ZnSnF.sub.6:Mn, MgGeF.sub.6:Mn, CdPbF.sub.6:Mn, ZnPbF.sub.6:Mn, MgPbF.sub.6:Mn, CdHfF.sub.6:Mn, CaSnF.sub.6:Mn and ZnZrF.sub.6:Mn have a lower dominant wavelength compared to the comparative example K.sub.2SiF.sub.6:Mn. BaPbF.sub.6:Mn, by contrast, has a greater dominant wavelength K.sub.2SiF.sub.6:Mn. In addition, the luminophores 1 having the formula CaZrF.sub.6:Mn, CaHfF.sub.6:Mn, CaPbF.sub.6:Mn, SrSnF.sub.6:Mn, CdPbF.sub.6:Mn and mgPbF.sub.6:Mn have a higher luminous efficacy of radiation than K.sub.2SiF.sub.6:Mn.
TABLE-US-00002 TABLE 2a Optical data of the luminophores 1 having the formula CaZrF.sub.6: Mn, CaHfF.sub.6: Mn, SrTiF.sub.6: Mn, ZnHfF.sub.6: Mn and K.sub.2SiF.sub.6: Mn CaZrF.sub.6: CaHfF.sub.6: SrTiF.sub.6: ZnHfF.sub.6: K.sub.2SiF.sub.6: Mn Mn Mn Mn Mn LER/lm 222.2 219.3 190.7 194.9 202.7 W.sub.opt..sup.−1 Rel. 109.6 108.2 94.1 96.2 100 LER/% λ.sub.max/nm 628.3 628.3 628.4 632.7 630.8 λ.sub.D/nm 615.4 617.2 612.7 617.7 619.6 CIE x 0.681 0.685 0.674 0.687 0.691 CIE y 0.319 0.315 0.326 0.313 0.309
TABLE-US-00003 TABLE 2b Optical data of the luminophores 1 having the formula CaGeF.sub.6: Mn, CaPbF.sub.6: Mn, SrSnF.sub.6: Mn, BaPbF.sub.6: Mn and K.sub.2SiF.sub.6: Mn CaGeF.sub.6: CaPbF.sub.6: SrSnF.sub.6: BaPbF.sub.6: K.sub.2SiF.sub.6: Mn Mn Mn Mn Mn LER/lm 213.4 228.6 191.4 202.7 W.sub.opt..sup.−1 Rel. 105 113 94 100 LER/% λ.sub.max/nm 628.6 629.1 626.6 632.5 630.8 λ.sub.D/nm 597.7 618.6 617.2 620.6 619.6 CIE x 0.616 0.689 0.685 0.693 0.691 CIE y 0.383 0.311 0.314 0.307 0.309
TABLE-US-00004 TABLE 2c Optical data of the luminophores 1 having the formula ZnSnF.sub.6: Mn, MgGeF.sub.6: Mn, CdPbF.sub.6: Mn, ZnPbF.sub.6: Mn and K.sub.2SiF.sub.6: Mn ZnSnF.sub.6: MgGeF.sub.6: CdPbF.sub.6: ZnPbF.sub.6: K.sub.2SiF.sub.6: Mn Mn Mn Mn Mn LER/lm 202.3 185.6 206.8 181 202.7 W.sub.opt..sup.−1 Rel. 100 92 102 89 100 LER/% λ.sub.max/nm 632.6 632.0 631.5 632.8 630.8 λ.sub.D/nm 615.5 614.5 615.7 616.6 619.6 CIE x 0.681 0.679 0.682 0.684 0.691 CIE y 0.318 0.321 0.318 0.316 0.309
TABLE-US-00005 TABLE 2d Optical data of the luminophores 1 having the formula MgPbF.sub.6: Mn, CdHfF.sub.6: Mn, CaSnF.sub.6: Mn, ZnZrF.sub.6: Mn and K.sub.2SiF.sub.6: Mn MgPbF.sub.6: CdHfF.sub.6: ZnZrF.sub.6: CaSnF.sub.6: K.sub.2SiF.sub.6: Mn Mn Mn Mn Mn LER/lm 205.2 195.1 229.9 202.7 W.sub.opt..sup.−1 Rel. 101 96 113 100 LER/% λ.sub.max/nm 633.0 627.3 632.8 628.5 630.8 λ.sub.D/nm 613.3 609.9 616.5 609.0 619.6 CIE x 0.675 0.665 0.684 0.663 0.691 CIE y 0.324 0.334 0.316 0.337 0.309
[0295] In the process according to the working example of
[0296] In a next process step S2, the reaction mixture is heated stepwise in the furnace. This means that the reaction mixture is heated at at least one heating rate to at least one intermediate temperature and kept at an intermediate temperature for at least one hold time. Subsequently, the reaction mixture is cooled to room temperature by a cooling step and mixed.
[0297] In a further process step S3, the reaction mixture is again inserted into the tubular furnace and heated stepwise. The reaction mixture is heated at at least one heating rate to at least one intermediate temperature or a maximum temperature and kept at an intermediate temperature for maximum temperature for at least one hold time.
[0298] The heating here is a dry high-temperature method. This means that no additional solvents or acids are added in the course of heating. The hazard potential resulting from the addition of an acid, especially a hydrofluoric acid solution, is accordingly avoided.
[0299] Preparation of the Luminophore 1 According to the Working Example CaZrF.sub.6:Mn
[0300] A stoichiometric composition of the reactants calcium fluoride (780.8 mg, 10 mmol), zirconyl chloride octahydrate (3.144 g, 9.8 mmol) and manganese(II) chloride tetrahydrate (39.5 mg, 0.2 mmol) is mixed intimately in an agate mortar and introduced into a corundum boat. This corundum boat is placed in a corundum tube heatable by a tubular furnace, through which 10% by volume of F.sub.2 in argon is passed. The intermediate temperature is increased from 30° C. by 20° C. (0.33° C./min), and this intermediate temperature is kept constant for one hour. The stepwise increase in the intermediate temperature and the hold times are repeated until the temperature reaches 370° C. The intermediate temperature is increased at 4° C./min to 400° C. within three days. After a hold time of five further days, the reaction mixture is cooled down to a minimum temperature of 30° C., crushed using a glassy carbon mortar and pestle, and put back in the furnace. The furnace is heated up again to 400° C. at a heating rate of 4° C./min and, after two further days, the intermediate temperature is increased at 4° C./min to a maximum temperature of 450° C. and kept at that maximum temperature for a further day. Subsequently, the reaction mixture is removed from the oven and cooled down, and the luminophore 1 having the formula CaZrF.sub.6:Mn is obtained.
[0301] The synthesis is thus a dry high-temperature process, in which it is possible to dispense with the use of hydrofluoric acid solutions. Owing to the sparing solubility of CaF.sub.2 in water, it is not possible to prepare CaZrF.sub.6:Mn by the process in aqueous HF which is otherwise customary in industry for complex fluoride luminophores.
[0302] Preparation of the Luminophore 1 According to the Working Example CaHfF.sub.6:Mn
[0303] A stoichiometric composition of the reactants calcium fluoride (78.3 mg, 1 mmol), hafnium(IV) oxide (199.9 mg, 0.95 mmol) and manganese(II) chloride tetrahydrate (9.6 mg, 0.05 mmol) is mixed intimately in an agate mortar and introduced into a corundum boat. This corundum boat is placed in a corundum tube heatable by a tubular furnace, through which 10% by volume of F.sub.2 in argon is passed. The intermediate temperature is increased from 30° C. by 20° C. (0.33° C./min), and this intermediate temperature is kept constant for one hour. The stepwise increase in the intermediate temperature and the hold times are repeated until the temperature reaches 370° C. After six days, the reaction mixture is cooled down to a minimum temperature of 30° C. Subsequently, the reaction mixture is removed from the furnace, crushed using a glassy carbon mortar and pestle, and put back in the furnace. The furnace is heated up again to 400° C. at a heating rate of 4° C./min and, after five further days, the reaction mixture is cooled down to a minimum temperature of 30° C., crushed with a mortar and pestle and subjected to heat treatment at 450° C. for a further 14 days at 450° C. in a fluorine stream. The luminophore 1 having the formula CaHfF.sub.6:Mn is obtained.
[0304] The synthesis is thus a dry high-temperature process, in which it is possible to dispense with the use of hydrofluoric acid solutions. Owing to the sparing solubility of CaF.sub.2 in water, it is not possible to prepare CaHfF.sub.6:Mn by the process in aqueous HF which is otherwise customary in industry for complex fluoride luminophores.
[0305] Preparation of Luminophore 1 According to the Working Example SrTiF.sub.6:Mn
[0306] A stoichiometric composition of the reactants strontium carbonate (590.3 mg, 4 mmol), titanium(IV) sulfide (443.0 mg, 3.96 mmol) and manganese(II) chloride tetrahydrate (10.3 mg, 0.04 mmol) is mixed intimately in an agate mortar and introduced into a corundum boat. This corundum boat is placed in a corundum tube heatable by a tubular furnace, through which 10 ml/min of 10% by volume of F.sub.2 in argon is passed. The intermediate temperature is increased to 100° C. (5° C./h), and this intermediate temperature is maintained for 20 hours. The stepwise increase in the intermediate temperature by 100° C. each time (10° C./h) and the hold times (10 hours) are repeated until the temperature reaches 300° C. After four days, the reaction mixture is cooled down to a minimum temperature of 30° C., and the reaction mixture is removed from the furnace, crushed using a glassy carbon mortar and pestle and put back in the furnace. The furnace is heated again to 300° C. at a heating rate of 4° C./min and the reaction mixture is reacted again with a gas stream of 10 ml/min of 5% by volume of F.sub.2 in argon for a further 10 days. The luminophore 1 having the formula SrTiF.sub.6:Mn is obtained.
[0307] The synthesis is thus a dry high-temperature process, in which it is possible to dispense with the use of hydrofluoric acid solutions. Owing to the sparing solubility of CaF.sub.2 in water, it is not possible to prepare CaZrF.sub.6:Mn by the process in aqueous HF which is otherwise customary in industry for complex fluoride luminophores.
[0308] Preparation of the Luminophore 1 According to the Working Example ZnHfF.sub.6:Mn
[0309] A stoichiometric composition of the reactants zinc chloride (135.1 mg, 1 mmol), hafnium(IV) oxide (200.5 mg, 0.95 mmol) and manganese(II) chloride tetrahydrate (11.8 mg, 0.05 mmol) is mixed intimately in an agate mortar and introduced into a corundum boat. This corundum boat is placed in a corundum tube heatable by a tubular furnace, through which 10% by volume of F.sub.2 in argon is passed. The intermediate temperature is increased from 30° C. by 20° C. (0.33° C./min), and this intermediate temperature is kept constant for one hour. The stepwise increase in the intermediate temperature and the hold times are repeated until the temperature reaches 370° C. After a hold time of two days, the furnace is cooled down to a minimum temperature of 30° C., the reaction mixture is removed, crushed using a glassy carbon mortar and pestle, and put back in the furnace. The furnace is heated up again to 400° C. at a heating rate of 4° C./min and the reaction mixture is fluorinated for a further four days, before being cooled down again to 30° C. and crushed with a mortar and pestle. The reaction mixture is put back in the furnace and heated at 4° C./min to a maximum temperature of 450° C., and the reaction mixture is subjected to heat treatment in a fluorine stream for a further four days. The luminophore 1 having the formula ZnHfF.sub.6:Mn is obtained.
[0310] The synthesis is thus a dry high-temperature process, in which it is possible to dispense with the use of hydrofluoric acid solutions.
[0311] Preparation of the Luminophore 1 According to the Working Example CaGeF.sub.6:Mn
[0312] For the synthesis of CaGeF.sub.6:Mn, calcium fluoride (236.5 mg, 3.03 mmol), germanium(IV) oxide (GeO.sub.2, 310.6 mg, 2.97 mmol) and manganese(II) chloride tetrahydrate (MnCl.sub.2.4H.sub.2O, 8.0 mg, 0.04 mmol) are mixed intimately in an agate mortar and introduced into a corundum boat. This corundum boat is placed in a corundum tube heatable by a tubular furnace, through which 10% by volume of F.sub.2 in argon is passed at 5 ml/min. The temperature is increased from 30° C. to 100° C. within 5 h, which is maintained for 20 h, before the temperature is increased stepwise by 100° C. (10° C./h, hold time 10 h) up to 400° C. After a hold time of 13 days, the furnace is cooled down to a temperature of 30° C., and the reaction mixture is removed, crushed using a glassy carbon mortar and pestle, and put back in the furnace. The reaction mixture is heated in the furnace at 4° C./min to a temperature of 400° C. and subjected to heat treatment in a fluorine stream for a further 15 days. The luminophore 1 having the formula CaGeF.sub.6:Mn is obtained.
[0313] The synthesis is thus a dry high-temperature process, in which it is possible to dispense with the use of hydrofluoric acid solutions. Owing to the sparing solubility of CaF.sub.2 in water, it is not possible to prepare CaGeF.sub.6:Mn by the process in aqueous HF which is otherwise customary in industry for complex fluoride luminophores.
[0314] Preparation of the Luminophore 1 According to the Working Example CaPbF.sub.6:Mn
[0315] Calcium fluoride (CaF.sub.2, 78.7 mg, 1.00 mmol), lead(II) chloride (PbCl.sub.2, 278.7 mg, 1.00 mmol) and manganese(II) chloride tetrahydrate (MnCl.sub.2.4H.sub.2O, 2.2 mg, 0.01 mmol) are mixed intimately in an agate mortar and introduced into a corundum boat. This corundum boat is placed in a corundum tube heatable by a tubular furnace, through which 10% by volume of F.sub.2 in argon is passed at 5 ml/min. The temperature is increased from 30° C. to 100° C. within 5 h, which is maintained for 20 h, before the temperature is increased stepwise by 100° C. (10° C./h, hold time 10 h) up to 400° C. After a hold time of 6 days, the furnace is cooled down to a temperature of 30° C., and the reaction mixture is removed, crushed using a glassy carbon mortar and pestle, and put back in the furnace. The reaction mixture is heated in the furnace at 4° C./min to a temperature of 400° C. and subjected to heat treatment in a fluorine stream for a further 8 days. The luminophore 1 having the formula CaPbF.sub.6:Mn is obtained.
[0316] The synthesis is thus a dry high-temperature process, in which it is possible to dispense with the use of hydrofluoric acid solutions. Owing to the sparing solubility of CaF.sub.2 in water, it is not possible to prepare CaPbF.sub.6:Mn by the process in aqueous HF which is otherwise customary in industry for complex fluoride luminophores. Furthermore, lead(IV) in quantitative analysis serves as a detection reagent for manganese ions, which are oxidized under acidic conditions to give the pink permanganate ion. Therefore, the presence of Mn(IV) under acidic conditions alongside Pb(IV) is not possible. Accordingly, it is not possible to prepare CaPbF.sub.6:Mn by the process in aqueous HF which is otherwise customary in industry for complex fluoride luminophores.
[0317] Preparation of the Luminophore 1 According to the Working Example SrSnF.sub.6:Mn
[0318] For the synthesis of SrSnF.sub.6:Mn, strontium carbonate (SrCO.sub.3, 297.6 mg, 2.02 mmol), tin(II) chloride dihydrate (SnCl.sub.2.2H.sub.2O, 441.4 mg, 1.96 mmol) and manganese(II) chloride tetrahydrate (MnCl.sub.2.4H.sub.2O, 9.5 mg, 0.05 mmol) are mixed intimately in an agate mortar and introduced into a corundum boat. This corundum boat is placed in a corundum tube heatable by a tubular furnace, through which 10% by volume of F.sub.2 in argon is passed at 5 ml/min. The temperature is increased from 30° C. to 100° C. within 5 h, which is maintained for 20 h, before the temperature is increased stepwise by 100° C. (10° C./h, hold time 10 h) up to 400° C. After a hold time of 7 days, the furnace is cooled down to a minimum temperature of 30° C., and the reaction mixture is removed, crushed using a glassy carbon mortar and pestle, and put back in the furnace. The reaction mixture is heated in the furnace at 4° C./min up to 400° C., and the reaction mixture is subjected to heat treatment in a fluorine stream for a further 16 days. The luminophore 1 having the formula SrSnF.sub.6:Mn is obtained.
[0319] The synthesis is thus a dry high-temperature process, in which it is possible to dispense with the use of hydrofluoric acid solutions. Owing to the sparing solubility of CaF.sub.2 in water, it is not possible to prepare SrSnF.sub.6:Mn by the process in aqueous HF which is otherwise customary in industry for complex fluoride luminophores.
[0320] Preparation of the Luminophore 1 According to the Working Example BaPbF.sub.6: Mn
[0321] Barium fluoride (BaF.sub.2, 175.9 mg, 1.01 mmol), tin(II) chloride (SnCl.sub.2, 275.3 mg, 0.99 mmol) and manganese(II) chloride tetrahydrate (MnCl.sub.2.4H.sub.2O, 1.5 mg, 0.01 mmol) are mixed intimately in an agate mortar and introduced into a corundum boat. This corundum boat is placed in a corundum tube heatable by a tubular furnace, through which 10% by volume of F.sub.2 in argon is passed at 5 ml/min. The temperature is increased from 30° C. to 100° C. within 5 h, which is maintained for 20 h, before the temperature is increased stepwise by 100° C. (10° C./h, hold time 10 h) up to 400° C. After a hold time of 6 days, the furnace is cooled down to a minimum temperature of 30° C., and the reaction mixture is removed, crushed using a glassy carbon mortar and pestle, and put back in the furnace. The reaction mixture is heated in the furnace at 4° C./min up to 400° C., and the reaction mixture is subjected to heat treatment in a fluorine stream for a further 8 days. The luminophore 1 having the formula BaPbF.sub.6:Mn is obtained.
[0322] The synthesis is thus a dry high-temperature process, in which it is possible to dispense with the use of hydrofluoric acid solutions. Owing to the sparing solubility of BaF.sub.2 in water, and since Mn(IV) does not exist alongside Pb(IV) in aqueous hydrofluoric acid, it is not possible to prepare BaPbF.sub.6:Mn by the process in aqueous HF which is otherwise customary in industry for complex fluoride luminophores.
[0323] Preparation of the Luminophore 1 According to the Working Example ZnSnF.sub.6:Mn
[0324] Zinc carbonate (ZnCO.sub.3, 252.8 mg, 2.02 mmol), tin(II) chloride dihydrate (SnCl.sub.2.2H.sub.2O, 442.5 mg, 1.96 mmol) and manganese(II) chloride tetrahydrate (MnCl.sub.2.4H.sub.2O, 8.0 mg, 0.04 mmol) are mixed intimately in an agate mortar and introduced into a corundum boat. This corundum boat is placed in a corundum tube heatable by a tubular furnace, through which 10% by volume of F.sub.2 in argon is passed at 5 ml/min. The temperature is increased from 30° C. to 100° C. within 5 h, which is maintained for 20 h, before the temperature is increased stepwise by 100° C. (10° C./h, hold time 10 h) up to 400° C. After a hold time of 7 days, the furnace is cooled down to a temperature of 30° C., and the reaction mixture is removed, crushed using a glassy carbon mortar and pestle, and put back in the furnace. The reaction mixture is heated in the furnace at 4° C./min up to 400° C., and the reaction mixture is subjected to heat treatment in a fluorine stream for a further 5 days. After cooling in the furnace to a temperature of 30° C., the reaction mixture is removed, crushed using a glassy carbon mortar and pestle, and put back in the furnace. The furnace is heated at 4° C./min up to 400° C., and the reaction mixture is subjected to heat treatment in a fluorine stream for a further 11 days. The luminophore 1 having the formula ZnSnF.sub.6:Mn is obtained.
[0325] The synthesis is thus a dry high-temperature process, in which it is possible to dispense with the use of hydrofluoric acid solutions.
[0326] Preparation of the Luminophore 1 According to the Working Example MgGeF.sub.6:Mn
[0327] Magnesium fluoride (MgF.sub.2, 61.2 mg, 0.98 mmol), germanium(IV) oxide (GeO.sub.2, 102.4 mg, 0.98 mmol) and manganese(II) chloride tetrahydrate (MnCl.sub.2.4H.sub.2O, 4.1 mg, 0.02 mmol) are mixed intimately in an agate mortar and introduced into a corundum boat. This corundum boat is placed in a corundum tube heatable by a tubular furnace, through which 10% by volume of F.sub.2 in argon is passed at 5 ml/min. The temperature is increased from 30° C. to 100° C. within 5 h, which is maintained for 20 h, before the temperature is increased stepwise by 100° C. (10° C./h, hold time 10 h) up to 400° C. After a hold time of 7 days, the furnace is cooled down to a temperature of 30° C., and the reaction mixture is removed, crushed using a glassy carbon mortar and pestle, and put back in the furnace. The reaction mixture is heated in the furnace at 4° C./min up to 400° C., and the reaction mixture is subjected to heat treatment in a fluorine stream for a further 5 days. The luminophore 1 having the formula MgGeF.sub.6:Mn is obtained.
[0328] The synthesis is thus a dry high-temperature process, in which it is possible to dispense with the use of hydrofluoric acid solutions. Owing to the sparing solubility of MgF.sub.2 in water, it is not possible to prepare SrSnF.sub.6:Mn by the process in aqueous HF which is otherwise customary in industry for complex fluoride luminophores.
[0329] Preparation of the Luminophore 1 According to the Working Example CdPbF.sub.6: Mn
[0330] Cadmium chloride (CdCl.sub.2, 91.8 mg, 0.50 mmol), lead(II) chloride (PbCl.sub.2, 137.4 mg, 0.49 mmol) and manganese(II) chloride tetrahydrate (MnCl.sub.2.4H.sub.2O, 3.1 mg, 0.02 mmol) are mixed intimately in an agate mortar and introduced into a corundum boat. This corundum boat is placed in a corundum tube heatable by a tubular furnace, through which 10% by volume of F.sub.2 in argon is passed at 5 ml/min. The temperature is increased from 30° C. to 100° C. within 5 h, which is maintained for 20 h, before the temperature is increased stepwise by 100° C. (10° C./h, hold time 10 h) up to 400° C. After a hold time of 6 days, the furnace is cooled down to a temperature of 30° C., and the reaction mixture is removed, crushed using a glassy carbon mortar and pestle, and put back in the furnace. The furnace is heated at 4° C./min up to 400° C., and the reaction mixture is subjected to heat treatment in a fluorine stream for a further 26 days. The luminophore 1 having the formula CdPbF.sub.6:Mn is obtained.
[0331] The synthesis is thus a dry high-temperature process, in which it is possible to dispense with the use of hydrofluoric acid solutions. Owing to the oxidation of manganese(IV) under acidic conditions to manganese(VII), it is not possible to prepare CdPbF.sub.6:Mn by the process in aqueous HF which is otherwise customary in industry for complex fluoride luminophores.
[0332] Preparation of the Luminophore 1 According to the Working Example ZnPbF.sub.6:Mn
[0333] Zinc carbonate (ZnCO.sub.3, 63.7 mg, 0.51 mmol), lead(II) chloride (PbCl.sub.2, 135.2 mg, 0.49 mmol) and manganese(II) chloride tetrahydrate (MnCl.sub.2.4H.sub.2O, 2.5 mg, 0.01 mmol) are mixed intimately in an agate mortar and introduced into a corundum boat. This corundum boat is placed in a corundum tube heatable by a tubular furnace, through which 10% by volume of F.sub.2 in argon is passed at 5 ml/min. The temperature is increased from 30° C. to 100° C. within 5 h, which is maintained for 20 h, before the temperature is increased stepwise by 100° C. (10° C./h, hold time 10 h) up to 400° C. After a hold time of 6 days, the furnace is cooled down to a temperature of 30° C., and the reaction mixture is removed, crushed using a glassy carbon mortar and pestle, and put back in the furnace. The reaction mixture is heated in the furnace at 4° C./min up to 400° C., and the reaction mixture is subjected to heat treatment in a fluorine stream for a further 7 days. The luminophore 1 having the formula ZnPbF.sub.6:Mn is obtained.
[0334] The synthesis is thus a dry high-temperature process, in which it is possible to dispense with the use of hydrofluoric acid solutions. Owing to the oxidation of manganese(IV) under acidic conditions to manganese(VII), it is not possible to prepare ZnPbF.sub.6:Mn by the process in aqueous HF which is otherwise customary in industry for complex fluoride luminophores.
[0335] Preparation of the Luminophore 1 According to the Working Example MgPbF.sub.6:Mn
[0336] Magnesium fluoride (MgF.sub.2, 33.1 mg, 0.53 mmol), lead(II) chloride (PbCl.sub.2, 136.3 mg, 0.49 mmol) and manganese(II) chloride tetrahydrate (MnCl.sub.2.4H.sub.2O, 4.0 mg, 0.02 mmol) are mixed intimately in an agate mortar and introduced into a corundum boat. This corundum boat is placed in a corundum tube heatable by a tubular furnace, through which 10% by volume of F.sub.2 in argon is passed at 5 ml/min. The temperature is increased from 30° C. to 100° C. within 5 h, which is maintained for 20 h, before the temperature is increased stepwise by 100° C. (10° C./h, hold time 10 h) up to 400° C. After a hold time of 4 days, the furnace is cooled down to a temperature of 30° C., and the reaction mixture is removed, crushed using a glassy carbon mortar and pestle, and put back in the furnace. The reaction mixture is heated in the furnace at 4° C./min up to 400° C., and the reaction mixture is subjected to heat treatment in a fluorine stream for a further 9 days. The luminophore 1 having the formula MgPbF.sub.6:Mn is obtained.
[0337] The synthesis is thus a dry high-temperature process, in which it is possible to dispense with the use of hydrofluoric acid solutions. Owing to the sparing solubility of MgF.sub.2 in water and since Mn(IV) does not exist alongside Pb(IV) under acidic conditions, it is not possible to prepare ZnPbF.sub.6:Mn by the process in aqueous HF which is otherwise customary in industry for complex fluoride luminophores.
[0338] Preparation of the Luminophore 1 According to the Working Example CdHfF.sub.6:Mn
[0339] Cadmium fluoride (CdF.sub.2, 151.4 mg, 1.01 mmol) and hafnium(IV) oxide (HfO.sub.2, 211.4 mg, 1.00 mmol) are mixed intimately in an agate mortar and introduced into a corundum boat. This corundum boat is placed in a corundum tube heatable by a tubular furnace, through which 10% by volume of F.sub.2 in argon is passed at 5 ml/min. The temperature is increased from 30° C. to 100° C. within 5 h, which is maintained for 20 h, before the temperature is increased stepwise by 100° C. (10° C./h, hold time 10 h) up to 400° C. The temperature is maintained for 10 h and then increased to 450° C. within 10 h. After a hold time of 12 days, the furnace is cooled down to a temperature of 30° C., and the reaction mixture is removed, crushed using a glassy carbon mortar and pestle, and put back in the furnace. The furnace is heated at 4° C./min up to 450° C., and the reaction mixture is subjected to heat treatment in a fluorine stream for a further 13 days. The luminophore 1 having the formula CdHfF.sub.6:Mn is obtained. The input of manganese ions is attributable to previous reactions and a manganese species that has remained as a result, which reacts at the synthesis temperature to give volatile manganese(IV) fluoride and is deposited on the CdHfF.sub.6.
[0340] The synthesis is thus a dry high-temperature process, in which it is possible to dispense with the use of hydrofluoric acid solutions.
[0341] Preparation of the Luminophore 1 According to the Working Example ZnZrF.sub.6:Mn
[0342] Zinc carbonate (ZnCO.sub.3, 124.5 mg, 0.99 mmol), zirconyl chloride octahydrate (ZrOCl.sub.2.8H.sub.2O, 316.0 mg, 0.98 mmol) and manganese(II) chloride tetrahydrate (MnCl.sub.2.4H.sub.2O, 3.6 mg, 0.02 mmol) are mixed intimately in an agate mortar and introduced into a corundum boat. This corundum boat is placed in a corundum tube heatable by a tubular furnace, through which 10% by volume of F.sub.2 in argon is passed at 5 ml/min. The temperature is increased from 30° C. to 100° C. within 5 h, which is maintained for 20 h, before the temperature is increased stepwise by 100° C. (10° C./h, hold time 10 h) up to 400° C. After a hold time of 8 days, the furnace is cooled down to a temperature of 30° C., and the reaction mixture is removed, crushed using a glassy carbon mortar and pestle, and put back in the furnace. The reaction mixture is heated in the furnace at 4° C./min up to 400° C., and the reaction mixture is subjected to heat treatment in a fluorine stream for a further 10 days. The luminophore 1 having the formula ZnZrF.sub.6:Mn is obtained.
[0343] The synthesis is thus a dry high-temperature process, in which it is possible to dispense with the use of hydrofluoric acid solutions.
[0344] Preparation of the Luminophore 1 According to the Working Example CaSnF.sub.6:Mn
[0345] Calcium fluoride (CaF.sub.2, 154.4 mg, 1.97 mmol), tin(II) chloride dihydrate (SnCl.sub.2.2H.sub.2O, 446.7 mg, 1.98 mmol) and calcium permanganate tetrahydrate (Ca(MnO.sub.4).sub.2.4H.sub.2O, 3.0 mg, 0.01 mmol) are mixed intimately in an agate mortar and introduced into a corundum boat. This corundum boat is placed in a corundum tube heatable by a tubular furnace, through which 10% by volume of F.sub.2 in argon is passed at 5 ml/min. The temperature is increased from 30° C. to 100° C. within 5 h, which is maintained for 20 h, before the temperature is increased stepwise by 100° C. (10° C./h, hold time 10 h) up to 400° C. After a hold time of 18 days, the furnace is cooled down to a temperature of 30° C., and the reaction mixture is removed, crushed using a glassy carbon mortar and pestle, and put back in the furnace. The reaction mixture is heated in the furnace at 4° C./min up to 400° C., and the reaction mixture is subjected to heat treatment in a fluorine stream for a further 13 days. The luminophore 1 having the formula CaSnF.sub.6:Mn is obtained.
[0346] The synthesis is thus a dry high-temperature process, in which it is possible to dispense with the use of hydrofluoric acid solutions. Owing to the sparing solubility of CaF.sub.2 in water, it is not possible to prepare CaZrF.sub.6:Mn by the process in aqueous HF which is otherwise customary in industry for complex fluoride luminophores.
[0347]
[0348] A conversion element 8 is disposed in the beam path of the primary radiation emitted by the semiconductor chip 6. The conversion element 8 is set up to absorb the primary radiation and convert it at least partly to a secondary radiation having a second wavelength range. In particular, the secondary radiation has a longer wavelength than the primary radiation absorbed.
[0349] The conversion element 8 includes a luminophore 1 having the general formula A.sub.zE.sub.eX.sub.6:RE. More particularly, the conversion element 8 may include the luminophore 1 having the formula CaZrF.sub.6:Mn, CaHfF.sub.6:Mn, SrTiF.sub.6:Mn, ZnHfF.sub.6:Mn, CaGeF.sub.6:Mn, CaPbF.sub.6:Mn, SrSnF.sub.6:Mn, BaPbF.sub.6:Mn, ZnSnF.sub.6:Mn, MgGeF.sub.6:Mn, CdPbF.sub.6:Mn, ZnPbF.sub.6:Mn, MgPbF.sub.6:Mn, CdHfF.sub.6:Mn, CaSnF.sub.6:Mn and/or ZnZrF.sub.6:Mn. The luminophore 1 may be embedded into a matrix material. The matrix material is, for example, a silicone, a polysiloxane, an epoxy resin or glass. Alternatively, the conversion element 8 may be free of any matrix material. In that case, the conversion element 8 may consist of the luminophore 1, for example of a ceramic of the luminophore 1.
[0350] Alternatively, the conversion element 8 may include a second luminophore that converts primary radiation, for example to yellow or green secondary radiation. The combination of the blue primary radiation, the red secondary radiation and the yellow or green secondary radiation can generate warm white mixed light having a high color rendering index R.sub.a.
[0351] In the working example shown in
[0352] More particularly, the recess 10 is filled completely with the encapsulant 11, and the semiconductor chip 6 and the conversion element 8 are fully enveloped by the encapsulant 11.
[0353] The conversion element 8 may, as shown in
[0354] In the working example shown in
[0355] In the working example shown in
[0356]
[0357] In
[0358]
[0359] Table 3 compares the optical data of the simulated LED emission spectrum with the luminophores of the working examples CaZrF.sub.6:Mn and CaHfF.sub.6:Mn and of the comparative example K.sub.2SiF.sub.6:Mn as red luminophore. The second luminophore was assumed to be a green-emitting luminophore (Lu,Y).sub.3Al.sub.5O.sub.12:Ce, and the semiconductor chip 6 was assumed to be a blue-emitting semiconductor chip 6 having a dominant wavelength λ.sub.D of 455 nm.
TABLE-US-00006 TABLE 3 Optical data of the simulated LED emission spectrum with the luminophores of the formula CaZrF.sub.6: Mn, CaHfF.sub.6: Mn and K.sub.2SiF.sub.6: Mn as red luminophore. CaZrF.sub.6: Mn CaHfF.sub.6: Mn K.sub.2SiF.sub.6: Mn LER/lm W.sub.opt..sup.−1 336.5 336.3 331.3 Rel. LER/% 102 102 100 R.sub.a 92 92 89 R.sub.9 97 25 74 CIE x 0.437 0.437 0.437 CIE y 0.404 0.404 0.404 CCT/K 3008 2993 2996
[0360] By comparison with the comparative example with the red-emitting luminophore K.sub.2SiF.sub.6:Mn, the LEDs with the red-emitting luminophore 1 according to the working example CaZrF.sub.6:Mn or with the red-emitting luminophore 1 according to the working example CaHfF.sub.6:Mn have a higher luminous efficacy of radiation (LER) by 2%. In addition, for the same color locus, i.e. identical CIE x and CIE y, it is possible to achieve a color rendering index R.sub.a which is three points better. Especially in the case of the R.sub.9, which is a measure of the true rendering of saturated red hues, a much higher value is observed.
[0361]
[0362]
[0363]
[0364]
[0365]
[0366]
[0367]
[0368]
[0369]
[0370]
[0371]
[0372]
[0373]
[0374]
[0375]
[0376]
[0377]
[0378]
[0379]
[0380]
[0381]
[0382]
[0383]
[0384]
[0385]
[0386]
[0387] The features and working examples described in conjunction with the figures may be combined with one another in further working examples, even though not all combinations are described explicitly. In addition, working examples described in conjunction with the figures may alternatively or additionally have further features according to the description in the general part.
[0388] The invention is not limited to the working examples by the description with reference thereto. Instead, the invention encompasses any new feature and any combination of features, which especially include any combination of features in the claims, even if this feature of this combination itself is not explicitly specified in the claims or working examples.
LIST OF REFERENCE NUMERALS
[0389] 1 luminophore [0390] 2 AX.sub.6 octahedron [0391] 3 EX.sub.6 octahedron [0392] 4 vertex [0393] 5 radiation-emitting component [0394] 6 semiconductor chip [0395] 7 radiation exit face [0396] 8 conversion element [0397] 9 housing [0398] 10 recess [0399] 11 encapsulant [0400] I intensity [0401] au arbitrary unit [0402] SP simulated powder diffractogram [0403] P1 powder diffractogram of CaZrF.sub.6:Mn [0404] P2 powder diffractogram of CaHfF.sub.6:Mn [0405] P3 powder diffractogram of SrTiF.sub.6:Mn [0406] P4 powder diffractogram of ZnHfF.sub.6:Mn [0407] R1 Rietveld refinement of CaZrF.sub.6:Mn [0408] R2 Rietveld refinement of CaHfF.sub.6:Mn [0409] R4 Rietveld refinement of ZnHfF.sub.6:Mn [0410] R5 Rietveld refinement of CaGeF.sub.6:Mn [0411] R6 Rietveld refinement of CaPbF.sub.6:Mn [0412] R7 Rietveld refinement of SrSnF.sub.6:Mn [0413] R8 Rietveld refinement of BaPbF.sub.6:Mn [0414] R9 Le Bail refinement of ZnSnF.sub.6:Mn [0415] R10 Le Bail refinement of MgGeF.sub.6:Mn [0416] R11 Le Bail refinement of CdPbF.sub.6:Mn [0417] R12 Rietveld refinement of ZnPbF.sub.6:Mn [0418] R13 Le Bail refinement of MgPbF.sub.6:Mn [0419] R14 Le Bail refinement of CdHfF.sub.6:Mn [0420] R15 Rietveld refinement of ZnZrF.sub.6:Mn [0421] R16 Rietveld refinement of CaSnF.sub.6:Mn [0422] G1 measured reflection positions [0423] G2 calculated powder diffractogram [0424] G3 difference diagram [0425] G4 calculated reflection position [0426] G5 calculated reflection position of secondary phases [0427] G6 calculated reflection position of secondary phases [0428] A1 excitation spectrum of CaZrF.sub.6:Mn [0429] A2 excitation spectrum of CaHfF.sub.6:Mn [0430] A3 excitation spectrum of SrTiF.sub.6:Mn [0431] E1 emission spectrum of CaZrF.sub.6:Mn [0432] E2 emission spectrum of CaHfF.sub.6:Mn [0433] E3 emission spectrum of SrTiF.sub.6:Mn [0434] E4 emission spectrum of ZnHfF.sub.6:Mn [0435] E5 emission spectrum of CaGeF.sub.6:Mn [0436] E6 emission spectrum of CaPbF.sub.6:Mn [0437] E7 emission spectrum of SrSnF.sub.6:Mn [0438] E8 emission spectrum of BaPbF.sub.6:Mn [0439] E9 emission spectrum of ZnSnF.sub.6:Mn [0440] E10 emission spectrum of MgGeF.sub.6:Mn [0441] E11 emission spectrum of CdPbF.sub.6:Mn [0442] E12 emission spectrum of ZnPbF.sub.6:Mn [0443] E13 emission spectrum of MgPbF.sub.6:Mn [0444] E14 emission spectrum of CdHfF.sub.6:Mn [0445] E15 emission spectrum of ZnZrF.sub.6:Mn [0446] E16 emission spectrum of CaSnF.sub.6:Mn [0447] E-VB emission spectrum of the comparative example K.sub.2SiF.sub.6 [0448] SE1 simulated LED spectrum with CaZrF.sub.6:Mn [0449] SE2 simulated LED spectrum with CaHfF.sub.6:Mn [0450] S-VB simulated LED spectrum with the comparative example K.sub.2SiF.sub.6 [0451] S1 process step 1 [0452] S2 process step 2 [0453] S3 process step 3 [0454] LE1 relative luminous efficacy of radiation of CaZrF.sub.6:Mn [0455] LE2 relative luminous efficacy of radiation of CaHfF.sub.6:Mn [0456] LE-VB relative luminous efficacy of radiation of the comparative example K.sub.2SiF.sub.6 [0457] R.sub.a color rendering index