Cooling Systems for Devices Arranged in Rows
20180192551 ยท 2018-07-05
Inventors
- Frank Heim (Platteville, WI, US)
- Kevin J. Gebke (Dubuque, IA, US)
- Micaela White (Chicago, IL, US)
- Nicholas L. Kaufmann (Sherrill, IA, US)
Cpc classification
H05K7/20536
ELECTRICITY
H05K7/20745
ELECTRICITY
H05K7/20145
ELECTRICITY
International classification
Abstract
Cooling systems for devices arranged in rows are disclosed. An example cooling system for a datacenter includes a supply air duct to extend lengthwise above a first space between a first row of computers and a second row of computers. The example cooling system further includes a branch air duct attached to the supply air duct to extend downward from the supply air duct into the first space.
Claims
1. A cooling system for a datacenter, the cooling system comprising: a supply air duct to extend lengthwise above a first space between a first row of computers and a second row of computers; and a branch air duct attached to the supply air duct to extend downward from the supply air duct into the first space.
2. The cooling system of claim 1, wherein the first row of computers is to provide passage of a first current of air from the first space to a second space on an opposite side of the first row of computers, and the second row of computers is to provide passage of a second current of air from the first space to a third space on the opposite side of the second row of computers.
3. The cooling system of claim 2, wherein the branch air duct is to be situated within a distance defined by opposite ends of the first row of computers.
4. The cooling system of claim 3, wherein the branch air duct is a first branch air duct, the cooling system further including a second branch air duct that is spaced apart from the first branch air duct, the second branch air duct situated within the distance defined by opposite ends of the first row of computers.
5. The cooling system of claim 1, wherein the branch air duct includes a tubular wall formed of a pliable material that enables the branch air duct to be manually moved during normal operation.
6. The cooling system of claim 1, further including a sensor responsive to at least one of a fire, a temperature limit, or a presence of smoke, at least one of the supply air duct or the branch air duct to change from an inflated state to a deflated state in response to the sensor detecting the fire, the temperature limit, or the presence of smoke.
7. The cooling system of claim 1, wherein a portion of the supply air duct is higher than a top surface associated with the first row of computers.
8. The cooling system of claim 1, wherein a distal point of the branch air duct is to be higher than a bottom of the first row of computers.
9. The cooling system of claim 1, wherein a junction between the supply air duct and the branch air duct is higher than a top surface associated with the first row of computers.
10. A cooling system for a datacenter in a building, the cooling system comprising: a supply air duct to extend lengthwise along a first aisle within the building, the first aisle defined between a first row of computers and a second row of computers, the first row of computers to provide passage of a first current of air from the first aisle to a second aisle on an opposite side of the first row of computers, the second row of computers to provide passage of a second current of air from the first aisle to a third aisle on an opposite side of the second row of computers, the supply air duct to be positioned with an upper section that is higher than a top surface associated with the first and second rows of computers; and a plurality of branch air ducts extending downward from the supply air duct, each of the plurality of branch air ducts extending to a distal point that is lower than the top surface associated with the first and second rows of computers, the distal point being situated between the first row of computers and the second row of computers, the cooling system to force a main current of air sequentially from the second aisle, lengthwise through the supply air duct, downward from the supply air duct through the plurality of branch air ducts, and outward from the plurality of branch air ducts into the first aisle, the main current of air being a source for the first current of air and the second current of air.
11. The cooling system of claim 10, wherein the distal point of each of the plurality of branch air ducts is to be positioned within a length of the first aisle defined by ends of the first row of computers.
12. The cooling system of claim 10, wherein a branch air duct of the plurality of branch air ducts includes a pliable tubular wall that renders the branch air duct selectively inflatable.
13. The cooling system of claim 10, wherein a branch air duct of the plurality of branch air ducts includes an air permeable pliable tubular wall that renders the branch air duct selectively inflatable.
14. The cooling system of claim 10, wherein the supply air duct includes a pliable tubular wall that renders the supply air duct selectively inflatable.
15. The cooling system of claim 10, further including a sensor to be disposed within the building, the sensor to be responsive to at least one of a fire, a temperature limit, or a presence of smoke, at least one of the supply air duct or the plurality of branch air ducts changing from an inflated state to a deflated state in response to the sensor detecting the at least one of the fire, the temperature limit, or the presence of smoke.
16. The cooling system of claim 10, wherein the first aisle is cooler than the second aisle.
17. A cooling system comprising: a supply air duct including a first tubular wall, the supply air duct extending along an aisle between a first row of computers and a second row of computers; and a branch air duct including a second tubular wall extending downward from the supply air duct into the aisle, the branch air duct having an inflated state and a deflated state, the branch air duct having a length in a downward direction from the supply air duct that is less than an overall length of the supply air duct.
18. The cooling system of claim 17, further including a plurality of branch air ducts to extend downward from the supply air duct, the plurality of branch air ducts distributed along a length of the aisle between ends of the first row of computers.
19. The cooling system of claim 18, wherein the aisle is a first aisle, the cooling system to force a main current of air sequentially from a second aisle, through a cooling coil, through the supply air duct, downward from the supply air duct through the branch air duct, and outward from the branch air duct into the first aisle.
20. The cooling system of claim 18, wherein the branch air duct extends to a distal point that is lower than a top surface associated with the first row of computers and higher than a bottom surface associated with the first row of computers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0030] Example cooling systems for server-based datacenters, or server farms, include air permeable inflatable air ducts installed above multiple rows of computer racks. In some examples, in the event of a fire, the air ducts deflate and collapse so as not to obstruct the flow of a fire extinguishing gas. In some examples, when inflated, the air ducts have an expanded shape that inhibits adverse mixing of air between hot aisles and cold aisles. In some examples, wings extend laterally from the air duct to further reduce the mixing of hot and cold air. In some examples, a series of inflatable branch ducts extend downward from a supply air duct to reach well into cold aisles. In some examples, nozzles and/or internal baffles promote radial air discharge from the supply air duct.
[0031]
[0032] In the illustrated example, the cabinets 16 are arranged in a plurality of rows 18 to create a first row of computers 18a (a first row of cabinets) and a second row of computers 18b (a second row of cabinets). The plurality of rows of computers 18 also creates an alternating arrangement of a plurality of cold aisles 20 (e.g., a first aisle 20a) and a plurality of hot aisles 22 (e.g., a second aisle 22a and a third aisle 22b). In some examples, there may be only a single hot aisle and a single cold aisle. As used herein, the term aisle refers to the space between adjacent rows of computers 18 as well as the space adjacent the outer side of an outer row of the plurality of rows 18. Thus, in some examples, there may be only a single row of computers 18 that defines hot and cold aisles on either side without adjacent rows on either side of the single row of computers 18. The terms, hot and cold in reference to an aisle merely means that the average air temperature of the hot aisle is greater than that of the cold aisle. The terms, hot aisle and cold aisle do not suggest that either aisle is at any particular absolute temperature. At least one computer 14 and/or at least one row of cabinets 16 define an air passageway 24 between a cold aisle 20a and one or more hot aisles 22a, 22b. One or more internal fans 25 within the air passageway 24 creates a current of air 26 (e.g., a first current of air 26a from the cold aisle 20a (the first aisle) to the first hot aisle 22a (the second aisle) and/or a second current of air 26b from the cold aisle 20a to the second hot aisle 22b (the third aisle)) for cooling the internal components of the computers 14. The cabinets 16 have a top surface 28 that is below and spaced apart from an overhead surface 30 of the building 12 to create a gap 32 between the top surface 28 and the overhead surface 30.
[0033] In the illustrated example, the datacenter 10 also includes a fire suppression system 34. In some examples, the fire suppression system 34 includes one or more pressurized tanks 36 of a fire extinguishing fluid 38 (
[0034]
[0035] During normal operation, as shown in
[0036] In this example, each supply air duct 60 has an air permeable sidewall 70a facing the cold aisle 20a and a substantially impermeable opposite sidewall 70b facing the hot aisle 22a. The sidewall 70a is made permeable by any suitable means, examples of which include porosity in the material of the tubular wall 70a, perforations in the tubular wall 70a, and/or the sidewall 70a having one or more nozzles 76 (
[0037] In some examples, in the event of a fire 48 or a fire-related incident (e.g., flame, smoke, heat, manually triggered fire alarm, etc.), the sensor 40 responds by sending the signal 42 to activate the fire suppression system 34, as described earlier, and also sends a signal 82 that de-energizes the motor 68 and, thus, stops the blower 66. Stopping the blower 66 depressurizes the supply air duct 60, which causes the supply air duct 60 to collapse to its deflated state, as shown in
[0038] In some examples, the cooling system 46 includes means for preventing a collapsed supply air duct 60 from drooping excessively over the sides of the cabinets 16 and/or the computers 14. In the example shown in
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[0040] To prevent or reduce mixing of air between cold and hot aisles, the supply air duct 90 has an air impermeable upper section 95 and at least one wing 96 (e.g., a first wing 96a and a second wing 96b) extending from the supply air duct 90 toward an adjacent row of computers 18. In the illustrated example, the first wing 96a extends laterally from the supply air duct 90 to a first top surface 28 of the first row of computers 18a (and/or its associated cabinet 16), and the second wing 96b extends to a second top surface 28 of the second row of computers 18b (and/or its associated cabinet 16). In some examples, the wings 96 extend lengthwise substantially the full length of the rows of computer 18 and are made of a pliable sheet of material held taut by having distal edges 98a, 98b fastened to the cabinets 16 of the computer rows 18.
[0041] In some examples, the supply air duct 90 is installed at each cold aisle, so when the blower 66 is activated during normal operation, a first supply current of air 100 flows sequentially from the second aisle 22a (the first hot aisle), through the return register 62, through the return air manifold 64, through the filter 50, through the cooling coil 52, through the blower 66, through the supply air manifold 56, lengthwise through the first supply air duct 90, and downward from the first supply air duct 90 into the first aisle 20a (the cold aisle). Further, in the illustrated example, a second supply current of air 102 flows sequentially from the third aisle 22b (the second hot aisle), through the return register 62, through the return air manifold 64, through the filter 50, through the cooling coil 52, through the blower 66, through the supply air manifold 56, lengthwise through the supply air duct 90, and downward from the supply air duct 90 into the first aisle 20a (the cold aisle). The relatively cool air in the first aisle 20a supplies a first current of air 26a flowing through the first row of computers 18a to the second aisle 22a and further supplies a second current of air 26b flowing through the second row of computers 18b to the third aisle 22b.
[0042] In the event of a fire-related incident, the sensor 40 deactivates the blower 66 in some examples, which causes the supply air duct 90 to collapse to its deflated state, as shown in
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[0045] To ensure that the branch air ducts 114 inject cool air well into the cold aisle 20, a lowermost distal point 118 of the branch air duct 114 extends lower than the top surface 28 of the computer rows 18, and the distal point 118 lies within a certain row length 120 of the row of computers 18. That is, the distal point 118 is positioned within a length of the cold aisle 20 defined by ends of the row of computers 18. The branch air ducts 114 include an air permeable tubular wall 122 made of a pliable material so that personnel working in the aisle can simply shove branch air ducts aside to gain unobstructed access to the computers 14.
[0046] During normal operation, as shown in the illustrated examples of
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[0048] In the illustrated example, the first row of computers 18a is between the first aisle 20a (the cold aisle) and the second aisle 22a (the first hot aisle), and the second row of computers 18b is between the first aisle 20a (the cold aisle) and the third aisle 22b (the second hot aisle). In this example, the cooling system 128 includes the first air duct 130a atop the first row of computers 18a, the second air duct 130b atop the second row of computers 18b, the first web 132a dividing the first air duct 130a into a first return chamber 136a and a first supply chamber 134a, the second web 132b dividing second the air duct 130b into a second return chamber 136b and a second supply chamber 134b, the blower system 54, a first fan 25a for urging a first current of air 26a through the first row of computers 18a, and a second fan 25b for urging a second current of air 26b through the second row of computers 18b.
[0049] During normal operation of the example cooling system 128, the blower system 54 draws air from the second aisle 22a (the first hot aisle) into the first return chamber 136a, the blower system 54 urges air from the first return chamber 136a into the first supply chamber 134a via a network of air ducts 142, and the blower system 54 urges air from the first supply chamber 134a into the first aisle 20a (the cold aisle). Similarly, in the illustrated example, the blower system 54 draws air from the third aisle 22b (the second hot aisle) into the second return chamber 136b, the blower system 54 urges air from the second return chamber 136b into the second supply chamber 134b via the air ducts 142, and the blower system 54 urges air from the second supply chamber 134b into the first aisle 20a (the cold aisle).
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[0052] In the example shown in
[0053] In the example shown in
[0054] Although certain example methods, apparatus and articles of manufacture have been described herein, the scope of the coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatus and articles of manufacture fairly falling within the scope of the appended claims either literally or under the doctrine of equivalents.