MAGNETORHEOLOGICAL BRAKING DEVICE
20230102886 · 2023-03-30
Inventors
Cpc classification
G06F3/0338
PHYSICS
F16D57/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G05G1/08
PHYSICS
G05G2505/00
PHYSICS
F16F9/535
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G06F3/016
PHYSICS
G05G5/03
PHYSICS
F16D2200/0034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16D57/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A magnetorheological braking device with a fixed mount and with two braking components. One of the two braking components is non-rotatably affixed to the mount and the two braking components are continuously rotatable relative to one another. A first braking component extends in the axial direction. The second braking component has a hollow shell part that extends around the first braking component. A peripheral gap is filled with a magnetorheological medium. The first braking component has an electric coil and a core made from a magnetically conductive material. Magnetic field concentrators on the core and/or magnetic field concentrators on the shell part protrude into the gap, which results in a peripheral gap with a variable gap height. A magnetic field of the electric coil runs through the core and the magnetic field concentrators and through the gap into a wall of the shell part.
Claims
1-39. (canceled)
40. A magnetorheological braking device, comprising: a brake housing and a stationary mount; at least two brake components including a first brake component and a second brake component that are continuously rotatable relative to one another and having one of said two brake components non-rotatably affixed to said mount; said first brake component extending in an axial direction and having a core of a magnetically conductive material that extends in the axial direction, and said second brake component having a hollow casing part which extends around the first brake component; wherein an encircling gap is formed between said first and second brake components which is at least partially filled with a magnetorheological medium; at least one electric coil received in said brake housing; a star contour with magnetic field concentrators disposed between said casing part and said core, said magnetic field concentrators protruding radially into said gap and rendering said an encircling gap with a variable gap height in a region of said star contour.
41. The magnetorheological braking device according to claim 40, wherein at least one of said magnetic field concentrators has a cross-sectional area that tapers toward a distal end.
42. The magnetorheological braking device according to claim 40, wherein at least one of said magnetic field concentrators is configured so as to be radiused on a distal end.
43. The magnetorheological braking device according to claim 40, wherein said core comprises a plurality of arms and/or said casing part comprises a plurality of arms forming said magnetic field concentrators, said arms projecting radially.
44. The magnetorheological braking device according to claim 43, wherein a radial length of an arm is smaller than a length of the arm in the axial direction.
45. The magnetorheological braking device according to claim 40, wherein at least one electric coil is wound about the said in the axial direction and is configured to generate substantially a magnetic field in the radial direction.
46. The magnetorheological braking device according to claim 40, wherein at least one electric coil is wound about the axis and is configured to generate substantially a magnetic field in the axial direction.
47. The magnetorheological braking device according to claim 40, wherein an electric coil is received radially between said core and said casing part.
48. The magnetorheological braking device according to claim 40, wherein said electric coil is fastened to an inside of said casing part or is wound about said core.
49. The magnetorheological braking device according to claim 40, wherein said star contour is one of at least two star contours received in said brake housing.
50. The magnetorheological braking device according to claim 49, wherein two star contours are received so as to be axially spaced apart from one another.
51. The magnetorheological braking device according to claim 49, wherein at least two star contours have a dissimilar external contour.
52. The magnetorheological braking device according to claim 49, wherein at least one star contour has radially outwardly projecting magnetic field concentrators and is fastened magnetically conductively to said core.
53. The magnetorheological braking device according to claim 49, wherein at least one star contour has radially inwardly projecting magnetic field concentrators and is fastened magnetically conductively to said casing part.
54. The magnetorheological braking device according to claim 40, wherein a magnetic field of said electric coil runs through said core and said star contour with said magnetic field concentrators, and through said gap and a wall of said casing part.
55. The magnetorheological braking device according to claim 40, wherein said casing part across at least one axial portion has a cylindrical internal surface.
56. The magnetorheological braking device according to claim 40, wherein said magnetic field concentrators extend across an external circumference of said core by way of at least one angular segment.
57. The magnetorheological braking device according to claim 56, wherein each angular segment is smaller than 150°.
58. The magnetorheological braking device according to claim 56, wherein no magnetic field concentrator is disposed outside the angular segment.
59. The magnetorheological braking device according to claim 56, wherein said electric coil which in the axial direction is wound about said core is received on said core outside the angular segment.
60. The magnetorheological braking device according to claim 40, wherein said electric coil extends axially about at least one arm, and wherein a radial gap height between an outer end of an arm and an internal surface of said casing part is smaller than a radial gap dimension between an external surface of said first brake component beside the arm and an internal surface of said casing part.
61. The magnetorheological braking device according to claim 40, wherein said second brake component is received so as to be axially displaceable on said first brake component to enable volumetric compensation in an event of temperature variations or leakage.
62. The magnetorheological braking device according to claim 40, wherein said second brake component by way of two bearing points of dissimilar external diameters is rotatably received on said first brake component so as to, by way of an axial displacement, cause a volumetric variation in a chamber configured between said first brake component and said second brake component.
63. The magnetorheological braking device according to claim 40, wherein a closed chamber is configured between said brake components, and wherein the second brake component at a first end of said closed chamber is rotatably received on said first brake component, and wherein said closed chamber is substantially filled with the magnetorheological medium.
64. The magnetorheological braking device according to claim 40, wherein said casing part comprises a sleeve part made from a magnetically conducting material and forming an external ring for the magnetic field.
65. The magnetorheological braking device according to claim 40, configured to generate magnetic field strengths of more than 350 kA/m in said gap.
66. A device component, comprising a magnetorheological braking device according to claim 40.
67. The device component according to claim 66, comprising at least one user interface, an operating panel, a display, a touch-sensitive display with or without haptic feedback, and/or at least one sensor.
Description
[0120] In the figures:
[0121]
[0122]
[0123]
[0124]
[0125]
[0126]
[0127]
[0128]
[0129]
[0130]
[0131] The device component 200 in
[0132] The device component 200 in
[0133]
[0134] In these exemplary embodiments, the magnetorheological braking device 1 has a casing part 13 or a rotating part or a sleeve part 13e, which is rotatably received. The torque required for rotating the casing part 13 or the rotating part 13 is adjustable.
[0135] A user interface 43 can be disposed on the upper side of the magnetorheological braking device 1. Such a user interface 43 can be configured, for example, as a display device or else as a touch-sensitive input possibility (touchpad, control by movement or gesture, image recognition . . . ).
[0136] For example, a haptic operating device 100 can be used for operating machines, medical equipment or for use in and for the motor vehicle. In a vehicle, the haptic operating device 100 can be used, for example, for operating air conditioning systems, radios, the entertainment system, the navigation system, the vehicle distance control system, the driver assistance system, for adjusting the seats and for operating the infotainment system. The use of other apparatuses or other devices is also possible.
[0137]
[0138] The wall thickness of the presently cylindrical casing part is calculated from the between the external diameter 13b and the internal diameter 13a of the casing part 13.
[0139] A length, or height 13c, of the magnetic field concentrator 80 and of the casing part 13, or of the sleeve part 13e, or of the second brake component 3 in the axial direction 20 is preferably between 1 mm and 100 mm, or between 5 mm and 90 mm. A covering 49 can be attached to the outside of the second brake component 3 so that the external appearance of the rotary button 23 is determined substantially by the surface of the covering 49.
[0140] The material of the sleeve part 13e or of the casing part 13 overall is magnetically conducting and serves for closing the magnetic circuit. A wall thickness 13d of the sleeve part 13e is preferably half the size of a radial extent of the magnetic field concentrators 80. The casing part 13 forms an external ring 24.
[0141] The diameter 36a of the receptacle 36 is preferably significantly larger than the diameter 37a of the cylindrical running face 37. The friction on the seal 38 is reduced as a result. Moreover, standardized bearings can be used.
[0142] A (flange-fitted) sensor (rotary encoder, angle transmitter) detects the rotating speed (the rotation angle) of the operating unit.
[0143] It is also possible for the core 21 and the mount 4 to be embodied in two parts. The separation preferably runs along the centerline drawn in
[0144] The haptic operating device 100 having the magnetorheological braking device 1 24 here is unilaterally mounted. The second brake component 3 here is received only at the first end of the closed chamber 110, on an end portion 121 of the first brake component 2, that is to say that the second brake component 3 is mounted only by the mounting 30 at the first bearing point 112. In the event of a variation of the volume within the closed chamber, the second brake component 3 can easily move back and forth. It is again assumed here that the first brake component 2 is stationary. In this case, part of the diameter 116 of the first brake component 2 moves in or out at the first bearing point 112. The volume 114 of the closed chamber 110 changes. Advantageously, the system within the freedom of movement provided is practically always at the ambient pressure. Any additional stressing of the seal 38 is prevented.
[0145]
[0146] The inner brake component 2 is configured to be stationary, and is surrounded by the continuously rotatable brake component 3. The second brake component 3 has a casing part 13 which is rotatable about the first brake component and is configured so as to be hollow and cylindrical on the inside. The encircling gap 5 between the first brake component 2 and the second brake component 3 can be seen. The gap 5 here is at least partially, and in particular completely, filled with a magnetorheological medium 6.
[0147] The first brake component 2 has the core 21, which extends in the axial direction 20 and is made of a magnetically conductive material, and an electric coil 26 which in the axial direction 20 is wound about the core 21 and defines a coil plane 26c. The magnetic field 8 of the electric coil 26, transversely to the axial direction 20, extends through the first brake component 2, or the core 21.
[0148] It can be clearly seen that a maximum external diameter 26a of the electric coil 26 in a radial direction 26d within the coil plane 26c is larger than a minimum external diameter 21b of the core 21 in the radial direction 25 transverse, and for example perpendicular, to the coil plane 26c.
[0149] The magnetic field concentrators 80 protrude radially outward from the main body of the core 21. The profile of the magnetic field 8 in an exemplary manner is plotted in
[0150] The electric coil is disposed outside the angular segments 61 and 62 (cf.
[0151] The cores 21 have outwardly projecting arms 83 as magnetic field concentrators 80, which from the main body 33 project radially outward. The chamber 110 between the core 21 and the casing part 13 in
[0152] The maximum external diameter 26a of the coil 26 is larger than the minimum core diameter 21b. The radial extent of the gap 5 varies across the circumference. There is only a minor radial gap height 85 at the outer ends of the magnetic field concentrators 80, while a radial gap dimension 87 between the brake component 2 and the brake component 3 at other locations is significantly larger.
[0153] However, the radial gap height 85 between an outer end of an arm 83 and an internal surface 67 of the casing part 13 is significantly smaller than a radial gap dimension 87 between the external surface 86 (i.e. the core 21 per se or else a surface of a casting compound 28 on the core) of the first brake component 2 beside the arm 83 and the internal surface 67 of the casing part 13.
[0154]
[0155]
[0156] The first brake component 2 comprises the axle 12 which on at least one side in a sealed manner is led out of the brake housing 1a. The second brake component 3 comprises the brake housing 1a. The operating button 101 is received or configured on the outside of the brake housing 1a.
[0157] The axle 12 can also have a through opening and a longitudinal bore, for example.
[0158] The first brake component 2 is typically received in a rotationally fixed manner on a console 50, or on other parts or components, by way of a mount 4 which is not visible here. In this instance, at least the casing part 13 forms a rotatable part of an operating button 101 or the like. The torque required for rotating the casing part 13 is adjustable. However, it is also possible for the brake housing 1a to be assembled in a rotationally fixed manner and for the axle 12 to be rotatable.
[0159] The magnetorheological braking device 1 in
[0160] The core 21 and the star contours 40 can optionally also have mutually adapted non-round external or internal contours, respectively, so as to guarantee that the star contour 40 is received in a rotationally fixed manner on the core 21. A view of a star contour 40 which on the inside has a through opening is shown at the top left in
[0161] The magnetic field concentrators 80 are configured radially outside on the star contour 40. A depression 87a is in each case configured between the individual magnetic field concentrators 80. Here, all magnetic field concentrators 80 of a star contour 40 are integrally configured on the star contour 40. Rotatable rollers or other rotating elements are as magnetic field concentrators 80 and also otherwise not present.
[0162] The two star contours 40 of the magnetorheological braking device 1 as per
[0163] It can be seen in the cross section as per
[0164] A magnetic field line 8 is plotted by way of example. The magnetic field runs between the star contours 40 in a substantially axial manner through the casing part 13, and in the region of the two star contours 40 passes through the gap 5 there in an approximately radial manner, and is concentrated by the magnetic field concentrators 80 so that a wedge effect results in the region of the magnetic field concentrators 80. The magnetic field within the core 21 is closed in the axial direction 20.
[0165] In principle, the magnetorheological braking device 1 has a wedge bearing having two star contours 40. In the center there is a magnetically conducting axle or shaft 12 about which an electric coil 26 is wound radially. The electric coil 26 generates a magnetic field 8 which is amplified by the shaft 12 as the core 21. The magnetic field lines 8 lead through the star contour 40 on the one side, onward by way of the magnetically conducting external wall in the casing part 13 to the second star contour 40 on the other side by way of which the field lines close to the shaft 12 again. The magnetic field 8 is very efficiently utilized in this way. MRF as a damping medium is situated in the gap 5 between the star contour 40 and the external wall (casing part 13).
[0166] Various star contours can be attached in this construction. To this end, the shaft 12 has a conical receptacle here onto which the annular flanges 40a having the respective star contours 40 configured thereon (e.g. machined into the latter) are pushed. A threaded nut 40b behind the annular flange 40a then presses the annular flange 40a onto the shaft 12 when said threaded nut 40b is tightened.
[0167]
[0168] Each individual arm 83 here is wrapped by an electric coil 26 of the magnetic field generator 113. The electric coils 26 are preferably conjointly actuated, but can also be actuated differently and/or individually. The distal ends 82, here the radially outer ends 82, of the arms 83 can be configured so as to be wedge-shaped, radiused or else angular. In the case of radially inwardly projecting arms 83 as magnetic field concentrators 81, the radially inner end as the distal end 82 can accordingly be configured so as to be wedge-shaped, radiused or else angular. The maximum generatable moment and the response time are influenced by the shape.
[0169] The arm height 84 is significantly larger (by a factor of 10, 50, 100 and far more) than the radial gap height 85 between an external end of an arm 83 and an internal surface 67 of the casing part 13.
[0170] However, the radial gap height 85 between an external end of an arm 83 and an internal surface 67 of the casing part 13 is significantly smaller than a radial gap dimension 87 between the external surface 86 (core 21 or else a surface of a casting compound 28) of the first brake component 2 beside the arm 83 and the internal surface 67 of the casing part 13. The ratio of the radial gap dimension 87 to the radial gap height 85 is preferably more than 2, 5 or 10 or more. A certain enlargement is important with a view to the formation of the wedge.
[0171] Three different external contours of a core 21 on a casing part 13 which is configured with a cylindrical cavity are depicted in
[0172] A variant in which the magnetic field concentrators 81 project inward and the core 21 is provided on the inside is illustrated in a purely schematic manner by dashed lines in the left image of
[0173]
[0174] Besides the variant illustrated in which the electric coil in the axial direction is wound about the core, a variant in which the electric coil 26 is wound radially about the rotation axis (2) is also possible.
[0175]
[0176] The device component 200 here is embodied as a haptic operating device 100 and in detail embodied as an operating button 101. The second brake component 3 at the first end 111 of the closed chamber 110 is received on the bearing point 112. Moreover, the second brake component 3 at the second bearing point 118 at the second end 115 of the closed chamber 110 is received on the first brake component 2. As a result of the mounting, forces in the (global) radial direction 122 are absorbed, while the brake components 2, 3 are furthermore axially displaceable relative to one another.
[0177] The mounting here is implemented by means of a stub axle 119 having the diameter 117 at the second bearing point 118. The annular seal 46 prevents the magnetorheological medium 6 flowing into the region behind the stub axle 119.
[0178] The diameter 117 at the second bearing point 118 here is embodied so as to be considerably smaller than the diameter 116 at the first bearing point 112. In this way, a volumetric variation in the event of an axial displacement is enabled here too. Temperature-related volumetric variations and volumetric variations caused by leakages can be compensated for. To this end, a relative axial displacement of the first brake component 2 in relation to the second brake component 3 takes place. In order for the throttle effect by way of the gap 5 in the event of an axial displacement to be reduced, a compensation duct 120 which connects the two regions close to the bearing points 112, 118 can be provided.
[0179] Moreover, a sensor device 70 for detecting an angular position of the haptic operating device 100 is present here too. The magnetic field sensor 72 is integrated in the stationary receptacle 4, or the first brake component 2. The cable 45 of the magnetic field sensor 72, i.e. the sensor line 73, at the receptacle 36 is routed outward by way of the cable conduit 35.
[0180] As is illustrated in
[0181] The sensor device 70 is illustrated once more in detail in
[0182] The received signal 68 of the sensor device according to the illustration of
[0183] The rotation angle can also be detected by the same sensor 72, wherein the direction of the magnetic field 8 is determined in order for the rotation angle to be detected. The intensity determines the axial position. An activation of the momentary contact switch 74 can be concluded from a variation of the signal 68. This is advantageous because a single (multi-dimensional) Hall sensor can be used for determining the angular position and for determining an axial position.
[0184] Potential variants of embodiments for controlling a dynamically generated magnetic field, or a dynamically generated braking moment, as a function of the rotation angle are illustrated in
[0185]
[0186] Rippling of the rotating movement can take place, or be generated, in the process (ripples/ticks). This can be used, for example, for navigating a graphic menu and selecting menu items. A first ripple point 226 which during operation corresponds to a first menu item, for example, is provided here directly beside the left terminal detent 228. If the next menu item is to be selected, the rotary button 100 has to be rotated in the clockwise manner. To this end, the dynamically generated, more intense magnetic field, or the ripple moment 239, or the frictional moment of the latter, has to be overcome before the next ripple point 226 is reached. In
[0187] An angular spacing 237 between individual ripple points is dynamically variable and is adapted to the number of available ripple points, or menu items.
[0188]
[0189]
[0190] In principle, a mix of the operating modes and the magnetic field profiles of
[0191] In all cases it is also possible, for example in the event of a ripple, that switching no longer takes place between a lower and a higher amperage of identical polarity (thus, for example, +0.2 to +0.8 A=ripple) as to date, but takes place in an alternating manner with variable polarity, i.e. from +0.2 to +0.8 A and then for the next ripple by way of −0.2 A to −0.8 A, and then for the next moment peak from +0.2 A to +0.8 A, etc.
[0192] In all cases it is also possible for the operating modes of
[0193] The preferably low-alloy steel can contain a residual magnetic field. The steel is preferably demagnetized regularly or when required (inter alia by a special alternating field).
[0194] The material FeSi3P (silicon steel), or a material of a related generic type, is preferably used for the components passed through by the magnetic field.
[0195] In all cases, voice or noise control can be performed. The braking device can be adaptively controlled using the voice control.
[0196] When the rotating unit is not being rotated, i.e. when the angle is constant, the current is preferably continuously reduced over time. The current can also be varied as a function of the speed (angular speed of the rotating unit).
TABLE-US-00001 List of reference signs: 1 Magnetorheological braking device 1a Brake housing 2 Brake component 3 Brake component 4 Mount 5 Gap, duct 6 Medium 8 Field 10 Acute region 12 Axis 13 Casing part 13a Diameter 13b Diameter 13c Height 13d Wall thickness 13e Sleeve part 14 End piece 15 End piece, cover 19 Magnetic particles 20 Axial direction 21 Core 21b Minimum diameter 23 Rotary button 24 External ring 25 Radial direction 26 Coil 26a Maximum diameter 26b Coil mount 26c Coil plane 26d Radial direction to 26c 27 Control device 28 Casting compound 30 Bearing 32 Transverse groove 33 (Cylindrical) main body 35 Cable conduit 36 Receptacle 36a External diameter 37 Cylindrical running face 37a External diameter 38 Seal 40 Star contour 40a Annular flange 40b Nut 43 User interface 45 Cable 49 Covering 50 Console 61 Angular segment 62 Angular segment 67 Internal surface of 13 68 Signal 69 Amplitude 70 Sensor device 71 Magnetic ring unit 72 Magnetic field sensor 73 Sensor line 74 Momentary contact switch 75 Shielding device 76 Shielding member 77 Separation unit 78 Decoupling device 80 Magnetic field concentrator 81 Magnetic field concentrator 82 Distal end 83 Arm 84 Radial length of the arm 85 Gap height 86 External surface 87 Gap dimension 87a Depression 100 Haptic operating device 101 Operating button 102 Thumb wheel 103 Computer mouse 104 Joystick 105 Gamepad 106 Mouse wheel 110 Closed chamber 111 First end of 110 112 First bearing point 113 Magnetic field generator 114 Volume of 110 115 Second end of the closed chamber 116 Diameter of first bearing point 117 Diameter of second bearing point 118 Second bearing point 119 Stub axle 120 Compensation duct 121 End portion of 2 122 Radial direction (global) 200 Device component 226 Ripple point 228 Terminal detent 229 Terminal detent 237 Angular spacing 238 Detent moment 239 Ripple moment 240 Base moment