CO2 REDUCTION TOWARD METHANE
20230094781 · 2023-03-30
Inventors
- Pengfei Ou (Montreal, CA)
- Jun Song (Montreal, CA)
- Baowen Zhou (Ann Arbor, MI, US)
- Zetian Mi (Ann Arbor, MI)
Cpc classification
Y02P20/133
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C25B11/052
CHEMISTRY; METALLURGY
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
C25D5/615
CHEMISTRY; METALLURGY
C25B11/053
CHEMISTRY; METALLURGY
C25B11/093
CHEMISTRY; METALLURGY
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
C25D5/625
CHEMISTRY; METALLURGY
International classification
C25B11/053
CHEMISTRY; METALLURGY
Abstract
An electrode of a chemical cell includes a substrate having a surface, an array of conductive projections supported by the substrate and extending outward from the surface of the substrate, each conductive projection of the array of conductive projections having a semiconductor composition for reduction of carbon dioxide (CO.sub.2) in the chemical cell, and a catalyst arrangement disposed along each conductive projection of the array of conductive projections, the catalyst arrangement including a copper-based catalyst and an iron-based catalyst for the reduction of carbon dioxide (CO.sub.2) in the chemical cell.
Claims
1. An electrode of a chemical cell, the electrode comprising: a substrate having a surface; an array of projections supported by the substrate and extending outward from the surface of the substrate; and a catalyst arrangement disposed along each projection of the array of projections, the catalyst arrangement comprising a copper-based catalyst and an iron-based catalyst for the chemical cell.
2. The electrode of claim 1, wherein the copper-based catalyst comprises a plurality of copper nanoparticles.
3. The electrode of claim 1, wherein the iron-based catalyst comprises a distribution of iron oxide disposed in a co-catalyst arrangement with the copper-based catalyst.
4. The electrode of claim 1, wherein the copper-based catalyst is disposed between the iron-based catalyst and the projection.
5. The electrode of claim 1, wherein the copper-based catalyst and the iron-based catalyst are linked by a metallic bond.
6. The electrode of claim 1, wherein: the substrate comprises a semiconductor material; and the semiconductor material is configured to generate charge carriers upon absorption of solar radiation such that the chemical cell is configured as a photoelectrochemical system.
7. The electrode of claim 6, wherein the array of projections are configured to extract the charge carriers generated in the substrate.
8. The electrode of claim 1, wherein each projection of the array of projections comprises a respective nanowire.
9. The electrode of claim 1, wherein each projection of the array of projections comprises a Group III-V semiconductor material.
10. The electrode of claim 1, wherein the structure is planar.
11. The electrode of claim 1, wherein the semiconductor composition of the array of projections establishes a Schottky junction with the catalyst arrangement.
12. The electrode of claim 1, wherein the catalyst arrangement has an iron-to-copper ratio of about 6.3 to 1.
13. The electrode of claim 1, wherein the copper-based catalyst may be partially oxidized.
14. The electrode of claim 1, wherein the chemical cell is a thermochemical cell.
15. An electrochemical system comprising a working electrode configured in accordance with the electrode of claim 1, and further comprising: a counter electrode; an electrolyte in which the working and counter electrodes are immersed; and a voltage source that applies a bias voltage between the working and counter electrodes; wherein the bias voltage establishes a preference for the reduction of carbon dioxide (CO.sub.2) at the working electrode toward methane.
16. A photoelectrode for a photoelectrochemical cell, the photoelectrode comprising: a substrate comprising a light absorbing material, the light absorbing material being configured to generate charge carriers upon illumination; an array of conductive projections supported by the substrate, each conductive projection of the array of conductive projections being configured to extract the charge carriers from the substrate; copper-based catalysts disposed across each conductive projection of the array of conductive projections; and a distribution of an iron-based catalyst disposed adjacent to the copper-based catalysts in a co-catalyst arrangement.
17. The photoelectrode of claim 16, wherein the iron-based catalyst comprises iron oxide.
18. The photoelectrode of claim 16, wherein each conductive projection of the array of conductive projections comprises a respective nanowire.
19. The photoelectrode of claim 16, wherein the copper-based catalysts are configured as copper nanoparticles.
20. The photoelectrode of claim 16, wherein each conductive projection of the array of conductive projections comprises a Group III-V semiconductor material.
21. A photoelectrochemical system comprising a working photocathode configured in accordance with the photoelectrode of claim 16, and further comprising: a counter electrode; an electrolyte in which the working photocathode and the counter electrode are immersed; and a voltage source that applies a bias voltage between the working photocathode and the counter electrode; wherein the bias voltage establishes a preference for the reduction of carbon dioxide (CO.sub.2) at the working electrode toward methane.
22. A method of fabricating an electrode of an electrochemical system, the method comprising: growing an array of projections on a substrate; and depositing a catalyst arrangement along each projection of the array of projections, the catalyst arrangement comprising a copper-based catalyst and an iron-based catalyst.
23. The method of claim 22, wherein depositing the catalyst arrangement comprises implementing a number of electrodeposition cycles.
24. The method of claim 23, wherein the number of electrodeposition cycles is about 10 cycles.
25. The method of claim 23, wherein implementing the number of electrodeposition cycles comprises immersing the array of projections in a solution, the solution comprising a copper precursor and an iron precursor.
Description
BRIEF DESCRIPTION OF THE DRAWING FIGURES
[0011] For a more complete understanding of the disclosure, reference should be made to the following detailed description and accompanying drawing figures, in which like reference numerals identify like elements in the figures.
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021] The embodiments of the disclosed electrodes, systems, and methods may assume various forms. Specific embodiments are illustrated in the drawing and hereafter described with the understanding that the disclosure is intended to be illustrative. The disclosure is not intended to limit the invention to the specific embodiments described and illustrated herein.
DETAILED DESCRIPTION OF THE DISCLOSURE
[0022] Electrodes of photoelectrochemical and other chemical cells having a co-catalyst arrangement for reduction of carbon dioxide (CO.sub.2) into methane are described. Methods of fabricating photocathodes and other electrodes for use in photoelectrochemical and other chemical systems are also described.
[0023] Although described herein in connection with electrodes having GaN-based nanowire arrays for PEC CO.sub.2 reduction, the disclosed electrodes are not limited to PEC reduction or GaN-based nanowires. A wide variety of types of chemical cells may benefit from use of the nanowire-nanoparticle interface, including, for instance, electrochemical cells and thermochemical cells. Moreover, the nature, construction, configuration, characteristics, shape, and other aspects of the structures on or to which the nanowires and/or nanoparticles are deposited may vary. The disclosed electrodes, systems, and methods may also be directed to CO.sub.2 reduction products other than or in addition to methane, such as CO, CH.sub.3OH, CH.sub.4, C.sub.2H.sub.4, C.sub.2H.sub.5OH, and C.sub.2H.sub.6.
[0024]
[0025] The electrochemical system 100 includes one or more electrochemical cells 102. A single electrochemical cell 102 is shown for ease in illustration and description. The electrochemical cell 102 and other components of the electrochemical system 100 are depicted schematically in
[0026] The electrochemical cell 102 includes a working electrode 108, a counter electrode 110, and a reference electrode 112, each of which is immersed in the electrolyte 104. The counter electrode 110 may be or include a metal wire, such as a platinum wire. The reference electrode 112 may be configured as a reversible hydrogen electrode (RHE). The configuration of the counter and reference electrodes 110, 112 may vary. For example, the counter electrode 110 may be configured as, or otherwise include, a photoanode at which water oxidation (4H.sub.2O2O.sub.2+8e.sup.−+8H.sup.+) occurs.
[0027] The reduction of CO.sub.2 to methane occurs at the working electrode 112 as follows:
CO.sub.2+8H.sup.++8e.sup.−CH.sub.4 CO.sub.2 reduction:
To that end, electrons flow from the counter electrode 110 through a circuit path external to the electrochemical cell 102 to reach the working electrode 108. The working and counter electrodes 108, 110 may thus be considered a cathode and an anode, respectively.
[0028] In the example of
[0029] In this example, the circuit path includes a voltage source 116 of the electrochemical system 100. The voltage source 116 is configured to apply a bias voltage between the working and counter electrodes 108, 110. The bias voltage may be used to establish a ratio of CO.sub.2 reduction to hydrogen (H.sub.2) evolution at the working electrode, as described further below. The circuit path may include additional or alternative components. For example, the circuit path may include a potentiometer in some cases.
[0030] In some cases, the working electrode 108 is configured as a photocathode. Light 118, such as solar radiation, may be incident upon the working electrode 108 as shown. The electrochemical cell 102 may thus be considered and configured as a photoelectrochemical cell. In such cases, illumination of the working electrode 108 may cause charge carriers to be generated in the working electrode 108. Electrons that reach the surface of the working electrode 108 may then be used in the CO.sub.2 reduction. The photogenerated electrons may augment the electrons provided via the current path. The photogenerated holes may move to the counter electrode for the water oxidation. Further details regarding examples of photocathodes are provided below.
[0031] The working electrode 108 includes a substrate 120. The substrate 120 of the working electrode 108 may constitute a part of an architecture, or a support structure, of the working electrode 108. The substrate 120 may be uniform or composite. For example, the substrate 120 may include any number of layers or other components. The substrate 120 thus may or may not be monolithic. The shape of the substrate 120 may also vary. For instance, the substrate 120 may or may not be planar or flat.
[0032] The substrate 120 of the working electrode 108 may be active (functional) and/or passive (e.g., structural). In the latter case, the substrate 120 may be configured and act solely as a support structure for a catalyst arrangement formed along an exterior surface of the working electrode 108, as described below. Alternatively or additionally, the substrate 120 may be composed of, or otherwise include, a material suitable for the growth or other deposition of the catalyst arrangement of the working electrode 108.
[0033] The substrate 120 may include a light absorbing material. The light absorbing material is configured to generate charge carriers upon solar or other illumination. The light absorbing material has a bandgap such that incident light generates charge carriers (electron-hole pairs) within the substrate. Some or all of the substrate 120 may be configured for photogeneration of electron-hole pairs. To that end, the substrate 120 may include a semiconductor material. In some cases, the substrate 120 is composed of, or otherwise includes, silicon. For instance, the substrate 120 may be provided as a silicon wafer. The silicon may be doped. In some cases, the substrate 120 is heavily n-type doped, and moderately or lightly p-type doped. The doping arrangement may vary. For example, one or more components of the substrate 120 may be non-doped (intrinsic), or effectively non-doped. The substrate 120 may include alternative or additional layers, including, for instance, support or other structural layers. In other cases, the substrate 120 is not light absorbing. In these and other cases, one or more other components of the photocathode may be configured to act as a light absorber. Thus, in photoelectrochemical cases, the semiconductor material may be configured to generate charge carriers upon absorption of solar (or other) radiation, such that the chemical cell is configured as a photoelectrochemical system.
[0034] The substrate 120 of the working electrode 108 establishes a surface at which a co-catalyst arrangement 124 of the electrode 108 is provided as described below.
[0035] The working electrode 100 includes an array of conductive projections 122 supported by the substrate 120. Each conductive projection 122 is configured to extract the charge carriers (e.g., electrons) from the substrate 120. The extraction brings the electrons to external sites along the conductive projections 122 for use in the CO.sub.2 reduction. In some cases, each conductive projection 122 is configured as a nanowire. Each conductive projection 122 may include a semiconductor core. In some cases, the core is or otherwise includes Gallium nitride (GaN). Other semiconductor materials may be used, including, for instance, other Group III-V nitride semiconductor materials. The core of each nanowire or other conductive projection may be or include a columnar, post-shaped, or other elongated structure that extends outward (e.g., upward) from the plane of the substrate 120. The semiconductor nanowires may be grown or formed as described in U.S. Pat. No. 8,563,395, the entire disclosure of which is hereby incorporated by reference. The conductive projections 122 may be referred to herein as nanowires with the understanding that the dimensions, size, shape, composition, and other characteristics of the projections 122 may vary.
[0036] Each conductive projection 122 has a semiconductor composition for catalytic conversion of carbon dioxide (CO.sub.2) in the chemical cell 102 into, e.g., methane. As mentioned above, the semiconductor composition may include Gallium nitride. Additional or alternative semiconductor materials may be used, including, for instance, indium nitride, indium gallium nitride, aluminum nitride, boron nitride, aluminum oxide, silicon, and/or their alloys.
[0037] The conductive projections 122 may facilitate the conversion in one or more ways. For instance, each conductive projection 122 may be configured to extract the charge carriers (e.g., electrons) generated in the substrate 120. The extraction brings the electrons to external sites along the conductive projections 122 for use in the CO.sub.2 reduction. The composition of the conductive projections 122 may also form an interface well-suited for reduction of CO.sub.2, as explained below.
[0038] Each conductive projection 122 may be or include a columnar, post-shaped, or other elongated structure that extends outward (e.g., upward) from the plane of the substrate 120. The dimensions, size, shape, composition, and other characteristics of the conductive projections 122 may vary. For instance, each conductive projection 122 may or may not be elongated like a nanowire. Thus, other types of conductive projections from the substrate 120, such as various shaped nanocrystals, may be used.
[0039] In some cases, one or more of the conductive projections 122 is configured to generate electron-hole pairs upon illumination. For instance, the conductive projections 122 may be configured to absorb light at frequencies different than other light absorbing components of the electrode 108. For example, one light absorbing component, such as the substrate 120, may be configured for absorption in the visible or infrared wavelength ranges, while another component may be configured to absorb light at ultraviolet wavelengths. In other cases, the conductive projections 122 are the only light absorbing component of the electrode 108.
[0040] The electrode 108 further includes a catalyst arrangement 124 disposed along each conductive projection 122 for the reduction of carbon dioxide (CO2) in the chemical cell. The catalyst arrangement 124 includes a copper-based catalyst and an iron-based catalyst for the reduction of carbon dioxide (CO.sub.2) in the chemical cell. In the example of
[0041] The copper-based catalyst and the iron-based catalyst may be linked by one or more metallic bonds, as schematically shown in
[0042] As described in the examples below, the catalyst arrangement may have an iron-to-copper ratio of about 6.3 to 1. Other ratios may be used, including other ratios in which the number of iron-based catalysts is greater than the number of the copper-based catalysts. In some cases, the copper-based catalyst may be partially oxidized.
[0043] The distribution of the co-catalyst arrangement 124 across the conductive projections 122 may be uniform or non-uniform. For instance, the Cu-based particles 126 may thus be distributed randomly across the outer surface of each conductive projection 122. The arrangement shown in
[0044]
[0045] The method 200 may begin with an act 202 in which a substrate is prepared. The substrate may be or be formed from a p-n Si wafer. In one example, a 2-inch Si wafer may be used, but other (e.g., larger) size wafers may be used. Other semiconductors and substrates may be used. Preparation of the substrate may include one or more thermal diffusion or other doping procedures. In some cases, the act 202 may include two or more doping procedures to establish an n.sup.+ layer or region, a p.sup.− layer or region, and a p.sup.+ layer or region, as shown in the example of
[0046] In the example of
[0047] In an act 208, a catalyst arrangement is deposited along each nanowire or other conductive projection of the electrode. The catalyst arrangement includes a copper-based catalyst and an iron-based catalyst for the reduction of carbon dioxide (CO.sub.2) in the chemical cell, as described herein. The act 208 may include implementation of a number of electrodeposition cycles in an act 210, after which the structure is dried in an act 212. For example, the number of cycles may be about 10, but the number may vary. The act 210 may include immersing the array of conductive projections in a solution, the solution including a copper precursor and an iron precursor. Alternative or additional deposition procedures may be used. Further details regarding examples of the electrodeposition are provided below.
[0048] In some cases, the method 200 includes an act 214 in which the electrode is annealed. One example electrode was annealed at 400° C. for 10 min in forming gas (5% H.sub.2, balance N.sub.2) at a flow rate of 200 sccm. The parameters of the anneal process may vary.
[0049]
[0050] Details regarding photoelectrochemical (PEC) performance of the co-catalyst arrangement, e.g., the binary Cu—Fe electrocatalyst, of the disclosed PEC electrodes for the selective reduction of CO.sub.2 to CH.sub.4 are now provided in connection with
[0051] Density functional theory (DFT) calculations reveal that the co-catalysts Cu and Fe in the binary system work in synergy to induce a significantly distorted O—C—O angle of 126.05° from its original linear configuration at the interface to render a strong interaction with CO.sub.2, and a drastic reduction in the reaction energy barrier, thus greatly facilitating methane synthesis. Experimentally, the Cu—Fe binary electrocatalyst is shown to exhibit high current density of −38.3 mA cm.sup.−2 for silicon-based photoelectrodes with high Faradaic efficiency of up to 51% and high TOF of 2176 h.sup.−1 for PEC CO.sub.2 reduction toward CH.sub.4 under simulated solar light (AM 1.5 G, 100 mW cm.sup.−2) at −1.2 V versus reversible hydrogen electrode (RHE), which is superior to that of both Cu and Fe catalyst individually. In addition, in some cases, the photocathode may be made entirely of earth-abundant materials by industrial semiconductor manufacturing processes, thereby presenting a promising route for producing clean fuels in aqueous solution using solar energy.
[0052] Further details regarding the mechanism(s) of CO.sub.2 adsorption and/or activation over Cu(111) and Fe.sub.xO.sub.y/Cu(111) are now described. Because the initial activation of the inert CO.sub.2 is used for the subsequent reactions, CO.sub.2 adsorption characteristics were first investigated using DFT calculations. As iron appears to be in its oxidation state, Fe.sub.xO.sub.y was used in the analysis. The preferred orientation of Cu surface with the lowest surface energy, i.e., Cu(111) was adopted. Therefore, an inverse hydrogenated Fe.sub.3O.sub.6H.sub.6/Cu(111) was utilized as a representative model for Cu—Fe electrocatalyst, by taking the aqueous CO.sub.2 reduction environment and the preferable H spillover from metal particles to oxide support into consideration. Illustrated in
[0053] The synthesis and characterization of the binary CuFe electrocatalyst are now described in accordance with a number of examples. Inspired by the theoretical results above, a binary CuFe catalyst is monolithically integrated with GaN nanowire arrays on a planar n.sup.+-p silicon wafer, which may be achieved by combining highly controlled molecular beam epitaxy with facile electrodeposition. As illustrated in
[0054] The loading of the binary CuFe catalyst arrangement may be optimized by the one-dimensional GaN nanowires. For instance, 1-D nanostructures are favorable for exposing the co-catalyst arrangement with high-density active sites. The ultrahigh surface-to-volume ratio of one-dimensional nanostructures helps to reduce the loading amount of the catalyst. The inductively coupled plasma-atomic emission spectrum (ICP-AES) indicates that the content of the binary CuFe catalyst arrangement is 0.041 μmol.Math.cm.sup.−2 with an Fe/Cu ratio of 6.3/1. X-ray photoelectron spectroscopy (XPS) measurement was conducted to further analyze the chemical states of Cu and Fe. The characteristic peaks of Cu 2p 3/2 and Cu 2p 1/2 appear at 933.2 eV and 953.1 eV, as shown in Part (h) of
[0055] The photoelectrochemical CO.sub.2 reduction reaction using the CuFe co-catalyst arrangement of the disclosed electrodes is now described in connection with a number of examples. The PEC CO.sub.2 reduction performance of the CuFe catalyst arrangement on GaN nanowires on a Si substrate (hereinafter “CuFe@GaN NWs/Si”), as well as other photocathodes, was examined in CO.sub.2-saturated 0.5 mol/L of KHCO.sub.3 aqueous solution. As shown in Part (a) of
[0056] The Faradaic efficiency may depend on the applied potentials. Test results are illustrated in Part (e) of
[0057] High turnover frequency (TOF) is one aspect of the disclosed electrodes and systems. As shown in
[0058] Further details regarding CO.sub.2 conversion at the interface of Fe.sub.xO.sub.y/Cu are now provided in accordance with a number of examples. To gain fundamental insights underlying the superior performance of the binary CuFe-based catalyst arrangement, the reaction pathways, reaction intermediates, potential-determining steps (PDSs), and free energy diagrams of the catalytic CO.sub.2 reduction to CH.sub.4 on Fe.sub.3O.sub.6H.sub.6/Cu(111) are described in comparison to those on Cu(111). Part (a) of
[0059] Part (a) of
[0060] Part (b) of
[0061] In addition to Fe.sub.3O.sub.6H.sub.6/Cu(111), CO.sub.2 reduction at other possible hydrogenated Fe.sub.xO.sub.y/Cu interfaces, i.e., Fe.sub.3O.sub.3H.sub.3/Cu(111) and Fe.sub.6O.sub.7H.sub.7/Cu(111), was investigated. The results show that the reaction energetics on Fe.sub.3O.sub.3H.sub.3/Cu(111) and Fe.sub.6O.sub.7H.sub.7/Cu(111) are similar to that of Fe.sub.3O.sub.6H.sub.6/Cu(111).
[0062] Additionally, to consider the effect of partial oxidization on Cu as characterized in the XPS data, a series of DFT calculations were conducted by constructing iron oxide clusters with varying atomic ratios of Fe, Cu, and O on the surface of partially oxidized Cu, i.e., Fe.sub.xO.sub.y/Cu.sub.2O(111), similar to the cases of Cu(111). A similar conclusion has been found on the Fe.sub.xO.sub.y/Cu.sub.2O(111) interfaces, that is, in spite of quantitative variations among different systems, the similar qualitative trend confirms the role of the Fe.sub.xO.sub.y/Cu or Fe.sub.xO.sub.y/Cu.sub.2O(111) interface in activating CO.sub.2 and stabilizing the reaction intermediates to facilitate the CO.sub.2 reduction for methane synthesis. The CO.sub.2 reduction on pristine Cu.sub.2O(111) is bottlenecked by both of the hydrogenation of *CO to *CHO and *OH to H.sub.2O with a free energy change for PDS being 1.02 and 1.12 eV, respectively. In contrast, free energy change of the hydrogenation of *CO to *CHO has been lowered to 0.89, 0.76, and 0.63 eV on Fe.sub.3O.sub.3H.sub.3/Cu.sub.2O(111), Fe.sub.3O.sub.6H.sub.6/Cu.sub.2O(111), and Fe.sub.6O.sub.7H.sub.7/Cu.sub.2O(111), respectively. And the free energy change for another PDS of hydrogenation of *OH to H.sub.2O has also been decreased due to a selective destabilization for the reaction intermediate of *OH. The reaction mechanism of Fe.sub.xO.sub.yH.sub.z/Cu.sub.2O(111) is presumably the same as that of Fe.sub.xO.sub.yH.sub.z/Cu(111), because all the reaction intermediates share similar adsorption configurations and react with the Cu atoms on Cu.sub.2O(111) surface.
[0063] Further details regarding the contribution and function of the GaN nanowires are now described in connection with a number of examples. Apart from the catalyst, the influence of the GaN nanowires on the excellent performance is now described. In the absence of the GaN nanowires, CuFe on a Si substrate (“CuFe/Si arrangement”) exhibited a planar morphology similar to that of a bare silicon substrate. Control experiments indicate that the J-V curve of the CuFe/Si arrangement without GaN nanowires is inferior to the CuFe@GaN NWs/Si structure under the same conditions, as shown in Parts (a) and (b) of
[0064] Isotopic experiments were also conducted to clarify that the methane was produced from CO.sub.2 reduction. When the reaction was performed in C13 labeled bicarbonate aqueous solution under the atmosphere of .sup.13CO.sub.2, gas chromatography-mass spectroscopy (GC-MS) analysis only showed a peak at m/z=17 resulting from .sup.13CH.sub.4. The formation of .sup.12CH.sub.4 was negligible. In contrast, when the blank experiment was carried out in argon-purged Na.sub.2SO.sub.4 aqueous solution, there was no methane synthesized. These results suggest that methane is produced from CO.sub.2. Moreover, the disclosed device is capable of exhibiting stable operation of 10 hours. No elemental dissolution of the CuFe@GaN NWs/Si into the aqueous solution was found by ICP; and the morphology of the catalytic architecture remained unchanged, further confirming the stability of the device.
[0065] Further details regarding the fabrication of a binary CuFe catalyst arrangement over GaN Nanowires (NWs) and a Si substrate (Si) by electrocatalysis are now described in connection with a number of examples. A GaN NWs/Si structure was produced as the platform for depositing the binary CuFe catalyst arrangement. A polished p-Si (100) wafer was doped using phosphorus and boron as n-type and p-type dopants by spin coating, respectively. The doped silicon was then annealed at 900° C. under argon atmosphere for 4 hours to produce an n.sup.+-p silicon junction. The as-prepared n.sup.+-p silicon junction was further employed for plasma-assisted molecular beam epitaxial growth of GaN nanowires with germanium as an n-type dopant. The growth was carried out at 790° C. under nitrogen-rich conditions with a nitrogen flow rate of 1.0 standard cubic centimeter per minute (sccm) for 1.5 hours. The Ga beam pressure is about 6×10.sup.−8 torr with a plasma power of 350 W.
[0066] In the electrodeposition procedure, the GaN NWs/Si structure was immersed into a three-electrode cell, in which Pt wire and Ag/AgCl were used as counter electrode and reference electrode, respectively. A 200 mL mixture of CuCl.sub.2 (Sigma-Aldrich, ≥99%) and FeCl.sub.2 (Alfa-Aesar, 99.5%) aqueous solution with desired concentrations was added into the chamber. The fabrication of an example of the CuFe-based catalyst arrangement on the GaN NWs/Si structure with a Cu.sub.1Fe.sub.6.3 ratio may use 0.1 mmol/L CuCl.sub.2 and 0.01 mmol/L FeCl.sub.2 as the precursors of the CuFe catalyst. The electrodeposition was conducted using cyclic voltammetry at the potential range from +2.5 to −2.5 V versus Ag/AgCl. The number of depositing cycles was 10 with a scanning rate of 100 mV/s. The Fe/Cu ratio in the CuFe catalyst may be tailored by tuning the concentration ratio of FeCl.sub.2 to CuCl.sub.2 in the precursors' solutions while keeping the CuCl.sub.2 concentration of 0.1 mmol/L unchanged. The fabricated photoelectrodes were thoroughly rinsed with distilled water and dried with air after the electrodeposition. Both of the Cu/GaN NWs/Si and Fe/GaN NWs/Si arrangements may be produced using the same procedure, with the main difference being the precursors used. Moreover, the CuFe catalyst was electrochemically deposited on bare n.sup.+-p silicon junction for a comparison through the same procedure.
[0067] In summary, described above are electrodes and systems in which an inexpensive binary catalyst arrangement (e.g., CuFe catalyst) is coupled with GaN nanowires (or other conductive projections) on a n+-p silicon wafer. The binary catalyst arrangement is highly active and selective for photoelectrochemical CO.sub.2 reduction toward CH.sub.4. Both experimental and theoretical results indicate that Cu and Fe work in synergy for spontaneous CO.sub.2 activation and conversion with severely deformed CO.sub.2 molecular structure and reduced reaction energy barrier by stabilizing key reaction intermediates. As a result, a high current density of −38.3 mA cm.sup.−2 for a silicon-based photocathode with a high Faradaic efficiency of 51% and a distinct turnover frequency of 2176 h.sup.−1 is achieved for methane synthesis under simulated solar light. The device is manufactured using earth-abundant materials and may be operated for at least 10 hours without degradation. The disclosed electrodes and systems present a promising route for producing clean solar fuels from photoelectrocatalytic CO.sup.2 reduction in an aqueous cell.
[0068] The present disclosure has been described with reference to specific examples that are intended to be illustrative only and not to be limiting of the disclosure. Changes, additions and/or deletions may be made to the examples without departing from the spirit and scope of the disclosure.
[0069] The foregoing description is given for clearness of understanding only, and no unnecessary limitations should be understood therefrom.