Controlled homo-epitaxial growth of hybrid perovskites
11572635 · 2023-02-07
Assignee
Inventors
Cpc classification
C30B29/32
CHEMISTRY; METALLURGY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M8/0217
ELECTRICITY
H10K50/115
ELECTRICITY
Y02E10/549
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
C30B29/32
CHEMISTRY; METALLURGY
Abstract
Organic-inorganic hybrid perovskite has demonstrated tremendous potential for the next generation of electronic and optoelectronic devices due to their remarkable carrier dynamics. However, current studies of electronic and optoelectronic devices have been focused on polycrystalline materials, due to the challenges in synthesizing device compatible high quality single crystalline materials. Here, we firstly report the epitaxial growth of single crystal hybrid perovskites with controlled locations, morphologies, and orientations, using combined strategies of lithography, homoepitaxy, and low temperature solution method. The crystals grow following a layer-by-layer model under controlled growth parameters. The process is robust and can be readily scaled up. The as-grown epitaxial single crystals were integrated in an array of light emitting diodes, each crystal as a pixel with enhanced quantum efficiencies. This capability opens up new opportunities for designing and fabricating a diverse range of high performance electronic and optoelectronic devices using crystalline hybrid perovskites.
Claims
1. A method of preparing a heterostructure, comprising: providing a substrate layer, the substrate layer including an inorganic/organic hybrid perovskite; depositing on the substrate layer, a protective layer, the protective layer constituted of a material impervious to air, oxygen, water, and moisture; depositing on the protective layer an adhesion layer, the adhesion layer including an element selected from the group consisting of Cr, Ni, Ti, or elements with similar adhesive properties; depositing on the adhesion layer an electrode layer, the electrode layer including an element selected from the group consisting of Ag, Al, Au, Cu, or elements with similar electrical properties; and performing patterning and lithography.
2. The method of claim 1, wherein the substrate layer is a bulk crystal of MAPbBr3.
3. The method of claim 1, wherein the protective layer is a hermetic material.
4. The method of claim 3, wherein the hermetic material is Parylene-C, polyimide, epoxy, or another material that is a polymer and that is airtight, oxygen-tight, and water-tight, and which can be deposited as a thin film, or a combination of these.
5. The method of claim 1, wherein the protective layer is deposited by a step of vacuum phase physical vapor deposition (PVD), thermal evaporation, or other evaporation or sublimation processes.
6. The method of claim 1, wherein the adhesion layer is deposited by a step of sputtering or other physical or chemical deposition technique.
7. The method of claim 1, wherein the electrode layer is deposited by a step of sputtering or other physical or chemical deposition technique.
8. The method of claim 1, wherein the patterning and lithography include a step of dry etching.
9. The method of claim 8, further comprising epitaxially growing single crystalline hybrid perovskite crystals on top of the substrate layer subsequent to the dry etching step.
10. The method of claim 9, wherein the epitaxially growing step is performed by an inverse temperature method.
11. The method of claim 8, wherein the dry etching step includes a step of gas phase plasma etching.
12. The method of claim 8, further comprising controlling crystal morphology of the epitaxially grown single crystalline hybrid perovskite crystals by controlling crystal distribution, growth temperature, or growth time.
13. The method of claim 8, further comprising controlling crystal orientation of the epitaxially grown single crystalline hybrid perovskite crystals by controlling substrate orientation.
14. The method of claim 1, wherein the protective layer is further configured to provide a degree of strain relief.
15. A heterostructure device, comprising: a substrate layer, the substrate layer including a bulk crystal of an inorganic/organic hybrid perovskite; a protective layer above the substrate layer, the protective layer constituted of a material impervious to air, oxygen, water, and moisture; an adhesion layer above the protective layer, the adhesion layer including an element selected from the group consisting of Cr, Ni, Ti, or elements with similar adhesive properties; an electrode layer above the adhesion layer, the electrode layer including an element selected from the group consisting of Ag, Al, Au, Cu, or elements with similar electrical properties; wherein at least a portion of the protective layer, adhesion layer, and electrode layer are patterned and photolithographed to expose at least a portion of the substrate layer; and an epitaxially-grown single crystalline perovskite layer above at least the exposed portion.
16. The heterostructure device of claim 15, wherein the device forms part of an LED.
17. The heterostructure device of claim 15, wherein the protective layer is a hermetic material.
18. The heterostructure device of claim 17, wherein the hermetic material is Parylene-C, polyimide, epoxy, or another material that is a polymer and that is airtight, oxygen-tight, and water-tight, and which can be deposited as a thin film, or a combination of these.
19. A device made by the method of claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(18) Like reference numerals refer to like elements throughout. Elements are not necessarily to scale unless otherwise noted.
DETAILED DESCRIPTION
(19) As noted above, systems and methods according to present principles have developed and employ patterned epitaxial growth of single crystal CH.sub.3NH.sub.3PbBr.sub.3 (MAPbBr.sub.3) with controllable crystal positions, morphologies, and orientations by using photolithography, homoepitaxy, and low-temperature solution growth.
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(21) The epitaxy crystals were found to grow by following a layer-by-layer model under precisely controlled growth conditions. The high-quality materials were manifested in, e.g., an array of LEDs, whose performance was significantly enhanced in comparison with their polycrystalline counterparts.
(22) In more detail, in a first step 102, in order to achieve high quality epitaxial single crystal MAPbBr.sub.3, a suitable substrate with similar lattice constants is required. See also layer 202 of
(23) In a second step 104, on the bulk MAPbBr.sub.3 perovskite crystal substrate, Parylene-C is sequentially deposited to protect it from aqueous developer and etchant. This protective layer may also be seen as layer 204 of
(24) Parylene-C may be replaced by any materials can effectively stop water or other aqueous solutions from contacting layer 202, e.g., other hermetic materials such as polyimide or epoxy, or any airtight, oxygen-tight, or watertight polymer which can be deposited as a thin film. This layer is crucial because hybrid perovskites can be damaged or destroyed by even a trace amount of moisture or water. This layer may also serve as a strain absorption material (see also
(25) Cr was the adhesion layer and Au was the electrode. Cr may be replaced by Ni, Ti, or other similar materials, and in this embodiment was deposited by sputtering, but other techniques may also be employed. This adhesion layer is very important, as without it, the above layers can delaminate very easily. Exemplary thicknesses of this adhesion layer may be, e.g., 30 nm to 200 nm.
(26) Au serves as an electrode material, and may be replaced by Ag, Al, Cu, and in this embodiment was deposited by sputtering, but other techniques may also be employed. Exemplary thicknesses of this electrode layer may be, e.g., 80 nm to 200 nm.
(27) This protocol was robust and reproducible and applies for general metallic and organic electrodes integration. After cleaning the interface in unsaturated MAPbBr.sub.3 solution, the patterned perovskite substrates were placed in fresh saturated MAPbBr.sub.3 solution (
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(30) EDX element mapping of the epitaxial crystals is shown in
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(32) These figures show the following. The 0-20 XRD spectrum shows the epitaxial MAPbBr.sub.3 crystals are cubic, space group Pm3m, with a calculated lattice constant of 5.98 Å at room temperature (
(33) To reveal the growth mechanism of the MAPbBr.sub.3 perovskite, the surface morphology of epitaxial single crystals (
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(35) In this measurement, epitaxial single crystals were adopted and grew under 40° C. in order to get high quality single crystals. The data from the polycrystalline samples was collected under the same conditions. Results show that epitaxial single crystals have a fast decay T=16.39 ns and a slow decay T=93.60 ns. these two very different time scales were assigned to the presence of a surface component (fast) together with a bulk component (slow), which reveals that carriers can propagate deep in the material. The carrier life in epitaxial single crystals is much longer than that of the polycrystalline MAPbBr.sub.3 (a fast decay T=1.08 ns and a slow decay T=4.82 ns). To study the influence of growth rate to crystal quality, epitaxial single crystal MAPbBr.sub.3 were grown under different temperatures.
(36) The results of fast decay (there is almost no slow decay in polycrystalline because of the small grain size under high baking temperature) are plotted in
(37) To correlate these parameters with in-gap defect states, the trap density nt was investigated by using space charge limit current (SCLC) method. After growth, a thin layer of gold was deposited (˜25 nm) by E-beam evaporation to form a hole-only device.
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(39) In this structure, the MAPbBr.sub.3 is the light emitting layer while the poly(2,3-dihydrothieno-1,4-dioxin)-poly(styrenesulfonate)(PEDOT:PSS) layer serves as the hole, providing an electron-blocking layer simultaneously in virtue of its high ionization energy and low electron affinity. By controlling growth speed, epitaxial single crystal MAPbBr.sub.3 dot matrix with 5 μm average height and 20 μm×20 μm square size were obtained.
(40) Although the driving voltage displays some variability, most devices still have a low driving voltage from 2-3 V. A working green LEDs under 8.0 V driving voltage is shown in
(41) Exemplary Method of Making Devices
(42) Precursor preparation: methylammonium bromide (CH.sub.3NH.sub.3Br) was synthesized in a known fashion. To be specific, 15.6 ml of hydrobromic acid (48 wt % in water, Aldrich) was mixed with 20 ml of methylamine (40% in methanol, Tokyo Chemical Industry Co.) in ice-water bath and stirred for 2 hours in a flask. After that, the flask was placed on a hot plate on 50° C. and kept stirring to remove the solvent. The product of CH.sub.3NH.sub.3Br was washed with ethanol by stirring the mixture for 30 min. The precipitate was then centrifuged for three times with diethyl ether and dried under 80° C. overnight. The final CH.sub.3NH.sub.3Br is white powder.
(43) Crystal Preparation:
(44) 0.748 g CH.sub.3NH.sub.3Br precursor prepared above was dissolved into 4 mL anhydrous DMF (99.8%, Aldrich) solution in a 20 mL glass vial to form a clear solution. Then, 2.452 g of PbBr (98%, Alfa Aesar) was added into the glass vials with stirring to get a nearly saturated clear CH.sub.3NH.sub.3PbBr.sub.3 solution. The glass vial was placed onto a hot plate under 25-35° C. without shaking for evaporation. Large bulk CH.sub.3NH.sub.3PbBr.sub.3 single crystals could be formed from the solution after 24 hours.
(45) Mechanical Polishing:
(46) A piece of 1200 grid sand paper was used to polish the large cubic crystal in order to get perovskite substrate with thinner thickness or different facets. During the polishing process, anhydrous 2-propanol (IPA) (99.5%, Aldrich) was used to continuously wash away the grinded perovskite powder, which would otherwise scratch the surface.
(47) In order to obtain different facets, the bulk crystal was precisely fixed in a thick layer of uncured polydimethylsiloxane (PDMS) precursor (Sylgard 184 silicone elastomer, 20:1, Aldrich) with the target orientation facing outside the PDMS, then the mold placed on a hot plate at 70° C. for 10 mins to cure the mold. Then, the mold may be employed with polishing with sand paper and continues anhydrous IPA washing to get the desired different facets exposed.
(48) Lithography:
(49) CH.sub.3NH.sub.3PbBr.sub.3 substrate was coated with a layer of Parylene-C (˜500 nm in thickness) to form an overall moisture protection layer and strain absorption layer. It was then sputtered with Cr (˜50 nm in thickness) and Au (˜100 nm in thickness) sequentially to form the adhesion layer and mask/electrode layer. After this, photoresist (AZ-1512) was spin-coated onto the coated CH.sub.3NH.sub.3PbBr.sub.3 substrate for photolithography. After that, the Au and Cr were etched sequentially (Au was etched by Au etchant while Cr was etched by reactive ion etching). The residual photoresist was then being washed by acetone (99.5%, Aldrich) followed by Parylene-C dry etching to get the patterned CH.sub.3NH.sub.3PbBr.sub.3 substrate.
(50) Solution growth: Patterned CH.sub.3NH.sub.3PbBr.sub.3 substrate was placed in an unsaturated CH.sub.3NH.sub.3PbBr.sub.3 DMF solution (0.748 g homemade CH.sub.3NH.sub.3Br precursor, 2.452 g PbBr and 5 mL anhydrous DMF) for 30 seconds to remove the polycrystalline structure on the patterned surface caused by 02 plasma etching. The CH.sub.3NH.sub.3PbBr.sub.3 substrate was then put into another a room-temperature saturated CH.sub.3NH.sub.3PbBr.sub.3 DMF solution with a Teflon scaffold to hold the substrate facing down, to avoid incidental precipitation onto the substrate during heating up, which would otherwise interfere with the normal crystal growth. The vials were placed onto a hot plate to grow the epitaxial perovskite from the patterned openings under different temperatures. Different growth temperatures and different sizes of the patterned openings result in different morphologies of the epitaxial perovskite crystals: high temperature (>80° C.) with small holes (<5 μm) can result in a rod-like structure; low temperature (<60° C.) with large holes (>10 μm) can result in a plate-like structure; low temperature (<60° C.) and medial holes (5-10 μm) can result in a cubic-like structure. Growth in different orientations, such as in <110> and <111>, also obey the same tendency.
(51) Device Fabrication:
(52) Polished CH.sub.3NH.sub.3PbBr.sub.3 substrate was coated with a layer of Parylene-C (˜500 nm in thickness) followed by sputtered layers of Cr (˜50 nm in thickness) and Au (˜100 nm in thickness). 0.5 mL PEDOT:PSS (Aldrich) was mixed with 10 mL anhydrous IPA, and the mixture was treated under ultrasound for 30 mins to ensure homogeneous dissolution. After this, a layer of PEDOT:PSS (˜200 nm in thickness) was deposited onto the Au layer using a spray gun under baking on a hot plate at 80° C. to evaporate the solvent simultaneously. Then, the substrate was sequentially deposited by layers of Parylene-C, poly(methacrylic acid methyl ester) (PMMA), and SiO.sub.2 on top of the PEDOT:PSS. Because these layers only assist the pattern of PEDOT:PSS, the thickness actually does not affect the fabrication process. Specially, the Parylen-C layer on the PEDOT:PSS helps to fix the PEDOT:PSS layer during the Au wet etching process to avoid the loss of PEDOT:PSS; Spin coated PMMA helps to increase the adhesion between Parylene-C layer and the SiO.sub.2 layer; SiO.sub.2 layer acts as a top pattern layer and an etching stop layer. After this, photoresist was spin coated onto the SiO.sub.2 layer to perform photolithography. In the etching process, SiO.sub.2, Parylene-C, PMMA, PEDOT:PSS, and Cr were removed by dry etching; Au was removed by wet etching. Then the perovskite/Parylene-C/Cr/Au/PEDOT:PSS structure was obtained.
(53) Based on this structure, epitaxial perovskite single crystals were grown from solution and in one example were employed in the fabrication of LEDs. After growing the epitaxial crystal arrays (˜5 μm in thickness), PMMA and AZ-1525 was spin-coated on the epitaxial single crystal array to form the isolation layer. Slight etching of the isolation layer would expose the top portion of the epitaxial crystal array, while the bottom portion and the bottom substrate were insulated by the PMMA layer. A layer of indium tin oxide (ITO) (˜200 nm in thickness) was deposited to form the top electrode of the final LEDs (
(54) Material characterization: SEM images were acquired using a Zeiss Sigma 500 scanning electron microscope. The photoluminescent (PL) spectrum and TRPL of epitaxial perovskite crystals were measured by a Microscope Olympus IX81 with a Mai Tai HP laser in a black box at room temperature. Powder XRD and single crystal 2D XRD were measured using a state-of-the-art Bruker Single-Crystal diffractometer and a state-of-the-art Bruker Bulk diffractometer with Cu K(alpha), with wavelength of 1.5406 A) radiation, respectively. CH.sub.3NH.sub.3PbBr.sub.3 powders were made by grinding a larger crystal into fine powders in a mortar. EDX mapping was preformed through the ESEM field emission environmental scanning electron microscope (PEI/Phillips XL30 ESEM). Absorption and transmittance spectra were collected with a Perkin Elmer Lambda 1050 UV-Vis spectrophotometer with an internally coupled integrating sphere. In order to measure the absorption spectra from the epitaxial single crystal, the epitaxial single crystal thin film was grown and peeled off from the bulk perovskite substrate to do the measurement. For the crystal surface investigation, the morphology of the perovskite epitaxial crystals was determined using an AFM measurement (Veeco Scanning Probe Microscope) under tapping mode.
(55) AFM measurement was repeated with different growth conditions to avoid the influence of the concentration gradient; however, all results showed the same phenomenon. Trap density was characterized and calculated through reported I-V SCLC method with a home-built probe station system that could include a black box and a Keithley 2400 source meter under dark environment at room temperature. The top and bottom Au layers were deposited by e-beam evaporation. Hall effect was measured using a Lake Shore Hall measurement system HM 3000 with the four contacts van der Pauw method. In order to use e-beam evaporation to deposit four Au contacts onto epitaxial crystals, Parylene-C served as the only pattern mask (to avoid the metal influence) to grow the continuous epitaxial single crystal thin film.
(56) All samples were measured at room temperature.
(57) Device Characterization:
(58) All LEDs devices were connected through two Cu wires to external equipment for characterization. EL characteristics were measured using a Keithley 2400 source meter with an Ocean Optics QE65 Pro TE-cooled CCD spectrophotometer under a dark environment. Current density measurement was performed with the same setup with a trap density measurement under the same dark room temperature condition. The EQE of the device was measured using a home-built measurement system, which includes a source meter, an integration sphere and an optical power meter (1936-R, Newport). All the optical images were taken by a Zeiss Axio Imager Optical Microscope.
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(63) A “fresh” solution is the initial saturated solution just prepared with the precursor and lead salt, and this solution generally has not been used in any growth process. A “recycled” solution is one that has been used in several growth processes, e.g., 3, 4, or 5. After the growth process, the as-prepared fresh saturated solution will become unsaturated. Adding additional precursor and lead salt into the solution can make it saturated again, which is then termed a “recycled solution”. The composition and the concentration of the recycled solution are the same as the fresh solution. However, different growth results can be yielded by using the recycled solution and fresh solution. This may be due to different reactivity of the solution caused by the recycling process.
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(71) While the invention herein disclosed is capable of obtaining the objects hereinbefore stated, it is to be understood that this disclosure is merely illustrative of the presently preferred embodiments of the invention and that no limitations are intended other than as described in the appended claims. For example, the invention can be used in a wide variety of settings, e.g., besides the applications of LEDs.