Method and arrangement for aligning a vehicle

Abstract

A method for of aligning a vehicle includes the steps of: supporting a first portion (19A, 19B) of the vehicle, deforming the vehicle by applying a force to a second portion (5) of the vehicle, positioning at least one motion sensing measuring unit (9A, 9B) including at least one accelerometer on the supported first portion (19A, 19B) of the vehicle before the deforming step, and tracking any movements of the supported first portion (19A, 19B) of the vehicle during the deformation by means of the motion sensing measuring unit (9A, 9B). An arrangement for aligning a vehicle is also provided.

Claims

1. A method of aligning a vehicle comprising the steps of: supporting a first portion of the vehicle, deforming the vehicle by applying a force to an unsupported second portion of the vehicle, wherein the supported first portion of the vehicle is to remain stationary during the deforming step, positioning at least one motion sensing measuring unit including at least one accelerometer on the supported first portion of the vehicle before the deforming step, tracking any movements of the supported first portion of the vehicle during the deforming step by means of the motion sensing measuring unit, and determining if the supported first portion of the vehicle remained stationary during the deforming step based on any tracked movements of the supported first portion of the vehicle.

2. A method according to claim 1, further comprising the step of displaying movements of the vehicle during the deforming step.

3. A method according to claim 1, further comprising the step of alarming if the tracked movements are larger than a threshold.

4. A method according to claim 1, including the step of determining a distance of a tracked movement.

5. A method according to claim 1, wherein the motion sensing measuring unit is an inertial measuring unit comprising a plurality of accelerometers and a plurality of gyroscopes.

6. A method according to claim 1, wherein the positioning step includes positioning a second motion sensing measuring unit on an unsupported portion of the vehicle that moves during the deforming step.

7. A method according to claim 1, wherein the step of tracking any movements includes determining a direction of a tracked movement.

8. A method of aligning a vehicle comprising a frame, the method comprising the steps of: supporting first and second end portions of the vehicle frame, deforming the vehicle frame by applying a force to an unsupported third portion of the vehicle frame that is between the first and second end portions of the vehicle frame, wherein the supported first and second end portions of the vehicle frame are to remain stationary during the deforming step, positioning at least one motion sensing measuring unit including at least one accelerometer on each of the supported first and second end portions of the vehicle frame before the deforming step, tracking any movements of each of the supported first and second end portions of the vehicle frame during the deforming step by means of the at least one motion sensing measuring unit on each of the supported first and second end portions of the vehicle frame, and determining if the supported first and second end portions of the vehicle frame remained stationary during the deforming step based on any tracked movements of each of the supported first and second end portions of the vehicle frame.

9. A method according to claim 8, further comprising the step of displaying movements of the vehicle frame during the deforming step.

10. A method according to claim 8, further comprising the step of alarming if the tracked movements are larger than a threshold.

11. A method according to claim 8, including the step of determining a distance of a tracked movement.

12. A method according to claim 8, wherein each motion sensing measuring unit is an inertial measuring unit comprising a plurality of accelerometers and a plurality of gyroscopes.

13. A method according to claim 8, wherein the positioning step includes positioning a second motion sensing measuring unit on an unsupported portion of the vehicle frame that moves during the deforming step.

14. A method according to claim 8, wherein the step of tracking any movements includes determining a direction of a tracked movement.

15. A method according to claim 8, wherein the tracking step is carried out to determine if the vehicle was deformed a predetermined amount during the deforming step.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) FIG. 1 illustrates an arrangement for aligning a truck; the arrangement supports two portions of the truck and applies a deforming force to one other portion of the truck.

(2) FIG. 2 illustrates a similar arrangement from above.

(3) FIG. 3 illustrates an alternative arrangement from above.

MODE(S) FOR CARRYING OUT THE INVENTION

(4) FIG. 1 illustrates an arrangement for aligning a vehicle. It is a simplified illustration of a vehicle, wherein the vehicle is illustrated by its frame 2 and wheels 6, 7. The arrangement includes means 3, 4, 15 for aligning the chassis, such as the frame, of a vehicle including supports 3, 4 and force applying means 15. The arrangement also includes means for tracking movements 8, 9a-c comprising inertial measuring units (IMUS) 9a-c and a computer 8, wherein the IMUS are communicatively connected to the computer. Each IMU 9a-c comprise accelerometers and gyros for sensing its motion, and the movement tracking means 8, 9a-c preferably comprise, in a per se known manner, hardware and software for converting the motion data into movements. For example, the acceleration signals from the accelerometers in an IMU 9a-c, are converted into distance data, wherein the conversion includes integrating the accelerations twice. The distance data is transferred form each IMU 9a-c to the computer 8, which suitably includes a display, by means of which the determined distances can be displayed to a user. Alternatively, the acceleration signals are transferred to the computer 8 and the computer converts them into distance data.

(5) During alignment of a deformed vehicle frame, the frame 2 is supported by the supports 3, 4, which are secured to the floor, and the force applying means 15, e.g. utilising hydraulics, are positioned to provide a force onto a portion of the frame that is deformed. The IMUS 9a-c are placed in different positions on the frame 2 and subsequently the force applying means 15 is activated and press the frame 2, held by the supports 3,4, with a sufficiently large force to deform it, and thus aligning it into its original straightness. During this deformation process the IMUS 9a-c track the movements, and the computer 8 displays the results. The three IMUS are positioned at different locations on the frame, a first IMU 9a is positioned close to the first support 3 and a second IMU 9b is positioned close to the second support 4. During alignment of the frame, the supports 3, 4 are supposed to remain immovable and the first and second IMU 9a, 9b are supposed not to detect any motion. The third IMU 9c is, on the other hand, positioned on an unsupported frame segment, and will register a motion during the aligning process.

(6) In FIG. 1 the frame 2 is straightened by means of two supports 3, 4 and one force applying means pressing the frame sideways. As is known in the art another number of supports and force applying means can be used. Also, other types of deformations can be adjusted. For example, referring to FIG. 3, a vertical deformation of a vehicle, where one section has been deformed upwards, can be adjusted by holding the deformed section down, by means of a single support 3, and lifting upwards on both sides of the deformation, by force applying means 15 in the form of two lifting devices, such as two hydraulic jacks.

(7) FIG. 2 illustrates the same kind of deformation and alignment arrangement as in FIG. 1 in a view from above. The vehicle is illustrated by its deformed frame 2 (exaggerated deformation) and front and rear wheels 6 and 7. The frame 2 is supported on its left side by two supports 3, 4 close to the front and rear wheels, respectively. A force is applied in the middle right side of the frame. The movement tracking means include three IMUS communicatively connected to a computer 8.

(8) A first IMU 9a is positioned close to one of the supports 3 in section 19a, which section should remain still during the deformation. The IMU 9a is positioned in a section that should not move or only move very little, so that if a movement occurs, which means that the deforming process is erroneous, this movement, and thus the fault, is detected by the IMU. A second IMU 9b is similarly positioned at the other support 4 in another section 19b that is not supposed to move, or move very little, during the deformation. If the second support 4 or supported section 19b moves, the movement is detected by the second IMU.

(9) A third IMU 9c, on the other hand, is positioned within a section 19c of the vehicle frame that is distorted or deformed and needs to be aligned. Thus, the third IMU 9c is positioned in a section 19c that is supposed to move when the deforming force is applied during the deforming process in order to correct its distortion.

(10) Each IMU 9a-c communicates with the computer 8, which displays their movements. The computer is adapted to monitor the IMUS 9a-b that are positioned in sections that should not move and if they move the computer is adapted to alert an operator by means of an alarm, visual or by sound. The computer can also be adapted to indicate on the display which section has moved, the distance it has moved and the direction. In this way the invention facilitates adjustment of the deformation process when a faulty functioning support is detected. The computer is, in a further embodiment, also adapted to present the movement of the third IMU, which is positioned in an area that should move during the deforming process, on the display for the operator. The computer can suitably be adapted to display an illustration of the chassis and update the illustration during the process, so that an operator can follow the aligning of the frame in this illustration on the display. This gives the operator an enhanced general view of the process and facilitates operation of the force applying means, so that more accurate adjustments can be taken.