Elevator
10011461 ยท 2018-07-03
Assignee
Inventors
Cpc classification
B66B11/008
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66B9/00
PERFORMING OPERATIONS; TRANSPORTING
B66B7/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An elevator includes an elevator car; a counterweight; a drive wheel mounted stationary, and having a rotational axis; first diverting wheel(s), mounted on the elevator car, and having a rotational axis parallel with the rotational axis of the drive wheel; a second and a third diverting wheel mounted on the counterweight radially side by side, each having a rotational axis, which is at an angle of 60 to 90 degrees relative to the rotational axis of the drive wheel; a roping suspending the elevator car and counterweight and including a first belt-like rope and a second belt-like rope, each having a first end and a second end fixed to a stationary rope fixing, and each comprising one or more load bearing members made of fiber-reinforced composite material; wherein the first rope and the second rope are arranged to pass side by side from the fixing of the first end downwards to the elevator car; and to turn side by side under said first diverting wheel(s); and to pass upwards to the drive wheel; and to turn side by side over the drive wheel; and to pass downwards to the counterweight, each rope turning around its longitudinal axis an angle of 60 to 90 degrees, and into the gap between the rims of the second and third diverting wheel, the first rope passing to the second diverting wheel and the second rope passing to the third diverting wheel, the first rope passing under the second diverting wheel and the second rope passing under the third diverting wheel, the diverting wheels rotating in opposite directions guiding the ropes arriving to them from the drive wheel to turn away from each other; and to pass upwards to the fixing of the second end.
Claims
1. An elevator comprising: an elevator car; a counterweight; a drive wheel mounted stationary, and having a rotational axis; first diverting wheel(s), mounted on the elevator car, and having a rotational axis parallel with the rotational axis of the drive wheel; a second diverting wheel and a third diverting wheel mounted on the counterweight radially side by side, the second and third diverting wheels having a rotational axis different from each other, and each of the second and third diverting wheels is at an angle of 60 to 90 degrees relative to the rotational axis of the drive wheel; and a roping suspending the elevator car and counterweight and comprising a first rope and a second rope, each of the first and second ropes having a first end fixed to a first stationary rope fixing and a second end fixed to second and third stationary rope fixings, respectively, and each of the first and second ropes comprising one or more load bearing members made of fiber-reinforced composite material, wherein the first rope and the second rope are located adjacent one another from the first stationary rope fixing downwards to the elevator car in a direction towards a bottom of a hoistway of the elevator, under said first diverting wheels, pass upwards to the drive wheels in a direction towards the top the hoistway, and are located adjacent one another over the drive wheels, pass downwards to the counterweight, each rope turning around its longitudinal axis an angle of said 60 to 90 degrees, and into a gap between rims of the second and third diverting wheel, the first rope passing to the second diverting wheel and the second rope passing to the third diverting wheel, the first rope passing under the second diverting wheel and the second rope passing under the third diverting wheel, the second and third diverting wheels rotating in opposite directions guiding the ropes to turn away from each and pass upwards to the second and third stationary rope fixings, respectively, wherein each of said load bearing member(s) has a width larger than a thickness thereof as measured in a width-direction of the rope, and wherein each of the second and third diverting wheels, have a diameter of 30 to 70 cm.
2. The elevator according to claim 1, wherein said fiber-reinforced composite material comprises reinforcing fibers in polymer matrix.
3. The elevator according to claim 2, wherein said one or more load bearing members is/are embedded in elastomeric coating.
4. The elevator according to claim 1, wherein said one or more load bearing members is/are embedded in elastomeric coating.
5. The elevator according to claim 1, wherein the roping comprises only said two ropes.
6. The elevator according to claim 1, wherein the drive wheel is mounted at a top end of the hoistway in which the car and the counterweight travel.
7. The elevator according to claim 1, wherein the counterweight travels vertically on a backside of the vertically traveling car.
8. The elevator according to claim 1, wherein the ropes pass from the drive wheel turning around their longitudinal axes in opposite turning directions.
9. The elevator according to claim 1, wherein said angle of 60 to 90 degrees is 60 to 85 degrees.
10. The elevator according to claim 9, wherein the first rope passes downwards turning clockwise and the second rope passes downwards turning counterclockwise, and said angle of 60 to 85 degrees is with the second diverting wheel an angle measured in clockwise direction and with the third diverting wheel an angle measured in counter-clockwise direction with respect to the rotational axis of the drive wheel.
11. The elevator according to claim 9, wherein the first rope passes downwards turning counterclockwise and the second rope passes downwards turning clockwise, and said angle of 60 to 85 degrees is with the second diverting wheel an angle measured in counter-clockwise direction and with the third diverting wheel an angle measured in clockwise direction with respect to the rotational axis of the drive wheel.
12. The elevator according to claim 1, wherein said angle of 60 to 90 degrees is 90 degrees.
13. The elevator according to claim 1, wherein the roping comprises exactly two of said ropes passing around the drive wheel adjacent each other in width-direction of the rope, wherein wide sides of the ropes are against the drive wheel.
14. The elevator according to claim 1, wherein each of said rope(s) comprises a plurality of said load bearing members adjacent in width-direction of the rope.
15. The elevator according to claim 1, wherein said angle of 60 to 90 degrees is 75 to 85 degrees.
16. The elevator according to claim 1, wherein each of the second and third diverting wheels, have a diameter of 30 to 50 cm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, the present invention will be described in more detail by way of example and with reference to the attached drawings, in which
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8)
(9) The elevator further comprises a first diverting wheel 4 or alternatively several wheels in the form of a pack of coaxial wheels 4, which first diverting wheel(s) is/are mounted on the elevator car 1, and have a horizontal rotational axis W parallel with the rotational axis X of the drive wheel 3. The first diverting wheel(s) are mounted on top of the car 1 substantially at the center of the vertical projection of the car. The elevator further comprises a second and a third diverting wheel 5, 6; 5, 6; 5, 6 mounted on the counterweight 2 radially side by side, their rims at least substantially facing each other, each having a horizontal rotational axis Y, Z; Y, Z; Y, Z, which is at an angle of 60 to 90 degrees relative to the rotational axis X of the drive wheel 3. The second and third diverting wheel 5, 6; 5, 6; 5, 6 are mounted on top of the counterweight 2 so the ropes a, b; a, b can be guided to meet their rims from up and depart from their rims back up. Using said wheels 3, 4, 5 and 6; 5 and 6; 5 and 6 the roping R is guided to suspend the elevator car 1 and counterweight with 2:1 suspension ratio. Due to the angle of 60 to 90 degrees, the diverting wheels 5 and 6; 5 and 6; 5 and 6 are positioned on the counterweight such that they do not (at least substantially) increase the vertical projection of the counterweight. Thus, their diameters can be great without increasing the space consumption of the vertically moving unity formed by the counterweight and the wheels 5, 6; 5, 6; 5, 6. In particular, the diverting wheels 5, 6; 5, 6; 5, 6 are mounted on the counterweight 2 adjacent each other in width direction of the counterweight 2, which direction is parallel with the back wall of the hoistway S car 1. The drive wheel 3 and the first diverting wheel(s) 4 are positioned to rotate parallelly on a vertical plane of rotation which is parallel with the side walls of the hoistway S and crosses the hoistway S at least substantially centrally.
(10) The roping R comprises a first belt-like rope a and a second belt-like rope b, each having a first end and a second end fixed to a stationary rope fixing f. The ropes being belt-like, they have width substantially larger than thickness thereof, which contributes in facilitating a small turning radius for the ropes a, b; a, b even though their load bearing members are made of rigid material and have a large cross-sectional area. Each of said ropes a and b, comprises one or more load bearing members 8, 8 made of fiber-reinforced composite material. The composite material has high bending resistance as its material characteristic, so the ropes comprising load bearing members made thereof tend to have a big turning radius. The disadvantages of this effect are in the preferred embodiment minimized by the particular layout as illustrated in
(11) As illustrated in
(12)
(13) A minimal number of ropes a and b; a and b comprised in the roping R leads to efficient utilization of the width of the roping R, thus making it possible to keep the diverting wheels 5 and 6; 5 and 6; 5 and 6 small in their axial direction. Thus, they can be positioned on the counterweight 2 without substantially increasing the projection of the counterweight unit. The ropes could, however, formed alternatively to comprise a higher number of said load bearing members than what is shown in the figures.
(14) Each rope a, b as illustrated in
(15) The load bearing members 8, 8 of each rope is/are surrounded with a coating p in which the load bearing members 8, 8 are embedded. It provides the surface for contacting the drive wheel 3. Coating p is preferably of polymer, most preferably of an elastomer, most preferably polyurethane, and forms the surface of the rope a, b; a, b. It enhances effectively the ropes frictional engagement to the drive wheel 3 and protects the rope a, b; a, b. For facilitating the formation of the load bearing member 8, 8 and for achieving constant properties in the longitudinal direction it is preferred that the structure of the load bearing member 8, 8 continues essentially the same for the whole length of the rope a, b; a, b.
(16) As mentioned, the ropes a, b; a, b are belt-shaped, particularly having two wide sides opposite each other. The width/thickness ratio of each rope a, b; a, b is preferably at least at least 4, more preferably at least 5 or more, even more preferably at least 6, even more preferably at least 7 or more, yet even more preferably at least 8 or more. In this way a large cross-sectional area for the rope is achieved, the bending capacity around the width-directional axis being good also with rigid materials of the load bearing member. The aforementioned load bearing member 8 or a plurality of load bearing members 8, comprised in the rope, together cover majority, preferably 70% or over, more preferably 75% or over, most preferably 80% or over, most preferably 85% or over, of the width of the cross-section of the rope a, b; a, b for essentially the whole length of the rope a, b; a, b. Thus the supporting capacity of the rope with respect to its total lateral dimensions is good, and the rope does not need to be formed to be thick. This can be simply implemented with the composite as specified elsewhere in the application and this is particularly advantageous from the standpoint of, among other things, service life and bending rigidity. The width of the ropes is minimized by utilizing their width efficiently with wide force transmitting part and using composite material. Individual belt-like ropes and the bundle they form can in this way be formed compact. This thereby facilitates keeping the rope width in advantageous limits so that the diverting wheels 5 and 6 need not be formed large in their axial direction.
(17) As mentioned earlier, the load bearing member(s) 8, 8 preferably have/has width (w, w) larger than thickness (t, t) thereof as measured in width-direction of the rope a, b; a, b. In this way a large cross-sectional area for the load bearing member/parts is achieved, without weakening the bending capacity around an axis extending in the width direction. A small number of wide load bearing members comprised in the rope leads to efficient utilization of the width of the rope, thus making it possible to keep the rope width of the rope in advantageous limits so that the diverting wheels 5 and 6 need not be formed large in their axial direction. Thus, they can be positioned on the counterweight without substantially increasing the projection of the counterweight unit.
(18) The inner structure of the load bearing member 8, 8 is more specifically as follows. The inner structure of the force transmitting part 8, 8 is illustrated in
(19) The elevator as illustrated, is of the type where the counterweight 2 travels vertically on the backside of the vertically traveling car 1, i.e. the car 1 travels vertically between the counterweight 2 and the landing doors D. The car 1 has also a door d on the side of the car 1 opening to the front direction. The elevator comprises guide rails 9 on opposite sides of the counterweight 2, guided by which the counterweight 2 is arranged to move. For this purpose the counterweight 2 comprises guide members 10 (such as a guide shoe or guide roller) traveling guided by the guide rails 9. Likewise, the elevator car 1 comprises guide rails 11 on opposite sides thereof, guided by which the elevator car 1 is arranged to move. For this purpose the elevator car 1 comprises guide members 12 (such as a guide shoe or guide roller) traveling guided by the guide rails 11.
(20)
(21) As described above, the second and the third diverting wheel 5, 6 are mounted on the counterweight 2 radially side by side, each having a rotational axis, which is at an angle of 60 to 90 degrees relative to the rotational axis of the drive wheel 3. Thereby, each rope a, b passing downwards from the drive wheel 3 to the counterweight 2 turns around its longitudinal axis this angle of 60 to 90 degrees.
(22) In
(23) In
(24) In the alternative of
(25) In the alternative of
(26) In the preferred embodiment the drive wheel 3 is mounted in the top end of the hoistway S. Therefore, a space efficient suspension of the car 1 needs to be provided so as to ensure a low head space of the hoistway S. A simple and at the same time space efficient head space is facilitated such that the first diverting wheel(s) 4 are mounted on top of the car 1 substantially at the center of the vertical projection thereof. Each rope a, b; a, b passes between the fixing f and the drive wheel 3 around one wheel 4 mounted centrally on top of the car 1, and no other wheels. This means that the contact angle of the ropes a, b; a, b around the drive wheel 3 changes as function of car position. The drive wheel is mounted above an edge of the car such that their vertical projections only partly overlap. The ropes a, b; a, b pass at least substantially straight downwards from the drive wheel 3. This setting gives a contact angle A of roughly 180 degrees when the car 1 is at its downmost position and a contact angle A substantially less than 180 degrees when the car 1 is at its topmost position. This is made possible with the high traction provided by the belt-like form of the ropes a, b; a, b as the belt-like form enables adequate contact surface to prevent slippage of the ropes a, b; a, b when the contact angle is at minimum. In
(27) In a preferred embodiment, the second and third diverting wheels, i.e. the rope receiving circumference thereof, have diameters as large as 30 to 70 cm, most preferably 30 to 50 cm. With this size of diameter for most elevator installations in the low-rise product range a turning radius suitable for composite rope as defined is provided at the same time providing an adequate load bearing ability. Corresponding diameter range is preferable for the other wheels 3 and 4 as well, as this reduces the changing of angle A in function of car position, as well as provides a vast contact area, thus facilitating good traction.
(28) The belt-like ropes a, b; a, b may be engaged by the drive wheel by matching contoured shapes (not showed). In that case, the matching shapes preferably are so called polyvee shapes or teeth, whereby each of said ropes a, b; a, b has at least one contoured side provided with guide ribs and guide grooves oriented in the longitudinal direction of the rope a, b or teeth oriented in the cross direction of the rope, said contoured side being fitted to pass against a circumference of the drive wheel 3 contoured in a matching way i.e. so that the shape of the circumference forms a counterpart for the shapes of the ropes. This kind of matching contoured shapes are advantageous especially for making the engagement firmer and less likely to slip. The surfaces of the belt-like ropes a, b; a, b as well as the surface of the drive wheel can, however, be smooth as illustrated in the Figures. In that case, each of said rope a, b may have a wide and smooth side without guide ribs or guide grooves or teeth fitted to pass against a cambered smooth circumference of the drive wheel 3.
(29) In this application, the term load bearing member refers to the part that is elongated in the longitudinal direction of the rope a, b; a, b continuing throughout all the length thereof, and which part is able to bear without breaking a significant part of the tensile load exerted on the rope in question in the longitudinal direction of the rope. The tensile load can be transmitted inside the load bearing member all the way from its one end to the other, and thereby can transmit tension from the drive wheel 3 to elevator car 1, as well as from the drive wheel 3 to the counterweight 2 respectively.
(30) As described above said reinforcing fibers f are carbon fibers. However, alternatively also other reinforcing fibers can be used. Especially, glass fibers are found to be suitable for elevator use, their advantage being that they are cheap and have good availability although a mediocre tensile stiffness.
(31) It is preferable, that the elevator comprises only the aforementioned drive machine M, as no other drive machines are needed. Respectively, the elevator comprises only said roping passing around a drive wheel, as no other ropings passing around a drive wheel are needed.
(32) In the illustrated embodiments, an elevator of a so called rear-counterweight-type is shown, where the counterweight 2 travels vertically on the backside of the vertically traveling car 1, i.e. the car 1 travels vertically between the counterweight 2 and the landing door D. However, the solution suits well also for an elevator of a so called side-counterweight-type. In that case, the landing door would be positioned on either side of the hoistway, the guide rails 11 the being positioned differently.
(33) In the illustrated embodiments, the roping comprises only two ropes a and b; a and b, thus providing a space efficient turning of the ropes at the counterweight 2. However, in the broadest sense of the invention a different number of ropes could be utilized, in which case each first belt-like rope could be substituted with two or more belt-like ropes and each second belt-like rope with two or more belt-like ropes, respectively.
(34) It is to be understood that the above description and the accompanying Figures are only intended to illustrate the present invention. It will be apparent to a person skilled in the art that the inventive concept can be implemented in various ways. The invention and its embodiments are not limited to the examples described above but may vary within the scope of the claims.