Conductor terminal
10014596 ยท 2018-07-03
Assignee
Inventors
Cpc classification
H01R12/88
ELECTRICITY
H01R12/728
ELECTRICITY
H01R4/4852
ELECTRICITY
H01R4/5066
ELECTRICITY
H01R4/483
ELECTRICITY
H01R4/22
ELECTRICITY
International classification
Abstract
A conductor terminal with an insulating housing that has a conductor insertion opening for inserting an electrical conductor and a contact pin insertion opening for inserting a contact pin, with a clamping spring for clamping an electrical conductor, wherein the clamping spring has a clamping leg with a clamping edge oriented so as to rest against the electrical conductor to be clamped, has a spring bend, and has a support leg, wherein the conductor insertion opening leads to the clamping edge in order to guide the electrical conductor to a clamping point formed by the clamping edge, and wherein the contact pin insertion opening extends into the interior of the insulating housing in the opposite direction to the conductor insertion opening and leads to the support leg in order to guide the contact pin for clamping to the support leg.
Claims
1. A conductor terminal comprising: an insulating housing that has a conductor insertion opening for inserting an electrical conductor and a contact pin insertion opening for inserting a contact pin; and a clamping spring for clamping the electrical conductor, wherein the clamping spring has a clamping leg with a clamping edge oriented so as to rest against the electrical conductor to be clamped, has a spring bend, and has a support leg, wherein the conductor insertion opening leads to the clamping edge in order to guide the electrical conductor to a clamping point formed by the clamping edge, wherein the contact pin insertion opening extends into an interior of the insulating housing in an opposite direction to the conductor insertion opening and leads to the support leg in order to guide the contact pin to rest against the support leg, wherein the support leg has a feed-through opening, wherein a contact element is arranged on the clamping spring in the feed-through opening of the support leg between the inserted electrical conductor and the inserted contact pin, and wherein the free end section of the support leg forms a clamping section for clamping the inserted contact pin between the clamping section and the contact element.
2. The conductor terminal according to claim 1, wherein the clamping section is a section of the support leg that is bent away from the plane spanned by the support leg in the region of the feed-through opening.
3. The conductor terminal according to claim 1, wherein the free end section of the support leg is bent in the insertion direction of the contact pin or opposite the insertion direction of the contact pin.
4. The conductor terminal according to claim 1, wherein the contact element is arranged in the insulating housing in a fixed position or with a limited mobility, and in that the support leg is movable relative to the contact element.
5. The conductor terminal according to claim 1, wherein the contact element has at least one contact projection on the contact side of the contact element facing the electrical conductor and/or the contact pin.
6. The conductor terminal according to claim 1, wherein the contact element is connected in an electrically conductive manner solely to the clamping spring and, in the clamped state, to an electrical conductor and a contact pin.
7. The conductor terminal according to claim 1, wherein the contact element is pivotably supported in the feed-through opening in a fixed position relative to the support leg.
8. The conductor terminal according to claim 1, wherein the contact element is movably supported in the feed-through opening.
9. The conductor terminal according to claim 1, wherein the contact element has, on its mutually opposing faces, notches for accommodating the side webs of the support leg of the clamping spring that delimit the feed-through opening.
10. The conductor terminal according to claim 1, wherein the conductor terminal is multipole and has a number of clamping springs with associated conductor insertion openings and contact pin insertion openings that corresponds to the number of poles.
11. The conductor terminal according to claim 1, wherein at least one operating lever is pivotably supported in the insulating housing for applying force to an associated clamping leg.
12. Arrangement composed of a conductor terminal according to claim 1 and a pin connector housing, wherein the contact pins are built into the pin connector housing and the pin connector housing is designed to accommodate the conductor terminal.
Description
(1) The invention is explained in detail below on the basis of exemplary embodiments with the attached drawings. They show:
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(24) The clamping spring 2 has a clamping leg 6, which has, at its free end, a clamping edge 7 for clamping the stripped end of the electrical conductor 4. A free end is understood to be the end region where the clamping spring 2 terminates or ends.
(25) The clamping leg 6 transitions into a spring bend 8 that is followed by a support leg 9. In the exemplary embodiment shown, the support leg 9 is bent yet again and extends toward clamping leg 6. In the bent support section, a feed-through opening 10 is present along the length indicated by dashes. The free end region of the clamping leg 6 projects into the feed-through opening 10, at least in the deflected state, and can project out of the feed-through opening 10 on the side opposite the spring bend 8, as shown.
(26) Next to the feed-through opening 10, the free end of the support leg 9, which is opposite the clamping leg 6, is bent relative to the plane spanned by the feed-through opening 10 in order to form a clamping section 11 with the bent free end.
(27) It can be seen that the contact element 3 is arranged in the feed-through opening 10 and projects out of the feed-through opening 10 on both sides. In the exemplary embodiment shown, the contact element is supported on the clamping section 11 of the support leg 9 by a bent support section 12. Here, the contact element 3 is pressed against the clamping section 11 of the support leg 9 by the clamping edge 7 of the clamping leg 6 due to the clamping force of the clamping spring 2. The spring-loaded terminal contact is thus self-supporting.
(28) It can also be seen that, in the lower region of the clamping element 3, a guide section 13 is bent obliquely out of the plane of the clamping element 3 in the opposite direction from the support section 12. In this way, a funnel-shaped guide is created between contact element 3 and clamping section 11 of the support leg 9 of the clamping spring 2 for insertion of a contact pin 5 to be clamped.
(29) In the upper region, the clamping element 3 is tapered in order for the tapered end section 14 to project through the feed-through opening 10. The adjoining section of the contact element 3, which is wider again, then rests against the side webs of the support leg 9 that delimit the feed-through opening 10.
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(31) On the side of the contact element 3 opposite the electrical conductor 4, the contact pin 5 is inserted in the opposite direction, and placed between the clamping edge 11 and the contact element 13. The clamping section 11 of the support leg 9 has, on its free end region, a bend 16, with which is created, firstly, an entry funnel for the contact pin 5 and, secondly, a defined and reduced contact surface, with which the clamping section 11 transfers the spring force of the support leg 9 to the contact pin 5. Insertion of the contact pin 5 between clamping section 11 and contact element 3 causes the contact element 3 to be displaced toward clamping leg 6 relative to the clamping section 11 in that the support leg 9 experiences a deflection. As a result, both the stripped end of the electrical conductor 4 and the contact pin 5 are pressed against the contact element 3 by the opposing spring forces of the clamping leg 6 and the clamping section 11 of the clamping spring 2. An electric current is transferred between contact pin 5 and electrical conductor 4, on the shortest path through the contact element 3. This design has the result that the transition resistances are kept extremely small.
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(33) The insulating housing 17 is constructed in two parts, a top part 20 and a bottom part 21. The bottom part 21 has latches 22 that project into latch openings 23 of the top part 20 in order to lock the bottom part 21 to the top part 20. For assembly, first the spring-loaded terminal connection consisting of the clamping spring 2 and the contact element 3 is placed in the top part 20, as is the operating pusher 19. Next, the top part 20 is closed with the bottom part 21, which then locks to the top part 20.
(34) In this exemplary embodiment as well, it can be seen that the contact element 3 is again passed through a feed-through opening 10 in the support leg of the clamping spring 2, and is thus supported on the support leg 9. The contact element 3 can be supported in a fixed position in the insulating housing 17 in this case. However, it should be supported on the support leg 9 such that it is movable or pivotable in the region of the feed-through opening 10 relative to the clamping spring 2, in particular in the direction in which the feed-through opening 10 and the support leg 9 extend.
(35) It is evident that the contact pin 5, which is inserted into a contact pin insertion opening 24 of the insulating housing 17 from below, rests against the contact element 3. The contact pin 5 in this case is pressed against the contact element 3 by the clamping section 11 of the bent free end of the support leg 9. The clamping section 11, which is bent in the insertion direction of the contact pin 5, has a section 25 that is bent opposite the insertion direction of the contact pin 5, with which the clamping spring 2 is supported in the insulating housing 17. This section 25 is bent away from the contact pin 5 to be inserted and the contact pin entry opening 24 in the direction of the outside wall of the insulating housing 17 in order to thus form a funnel-shaped guide wall for the contact pin 5.
(36) Moreover, on the side of the support section 9 opposite the clamping section 11 below the spring bend 8, a retaining tab 26 is bent downward from the support section 9 toward the bottom part 21 of the insulating housing 17. This retaining tab 26 projects into an associated cutout 27 of the bottom part 21 in order to provide a certain fixing in position of the clamping spring 2 in the insulating housing 17.
(37) It can also be seen that the contact element 3 has a protrusion 28 on the side facing the clamping leg 6, which forms a contact edge for clamping an electrical conductor inserted into the conductor entry opening 18.
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(39) It can also be seen that the operating pusher 19 has a section bent in a U-shape with two mutually opposing side webs 29, which constitute a part of the wall of the conductor insertion opening 18 and assist in guiding an electrical conductor 4. A crossbar of the operating pusher 19 rests on the clamping leg 6 in order to displace the clamping leg 6 in the direction of support leg 9 to open the clamping point when the operating element 19 is pressed down.
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(41) At the free end section of the support leg 9, a section 25 is once again bent out in the opposite direction to the clamping section 11; this section is freed (for example, stamped free or cut free) from the sheet metal material of the support leg 9 when the feed-through opening 10 is formed. This section 25 extends obliquely away from the insertion direction of the contact pin 5 and serves to secure the clamping spring 2 in the insulating housing as well as to form an entry funnel for the contact pin.
(42) The free end section of the clamping leg 6 of the clamping spring 2 again projects into the feed-through opening 10, at least in the deflected, inserted state, and is provided and oriented so as to clamp an electrical conductor 4 inserted between clamping leg 6 and contact element 3 against the contact element 3.
(43) The contact element 3 is supported in the feed-through opening 10 so as to be movable relative thereto, as is indicated by the dashed lines. Preferably, a fixed support of the contact element 3 in the insulating housing is provided in this case.
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(45) It is additionally evident that the contact element 3 has, both on the side provided for clamping an electrical conductor and on the side for clamping a contact pin 5, protrusions 31 that form a defined, reduced contact area, on which the clamping force of the clamping spring 2 is concentrated. As a result, the surface pressure is improved and the transition resistances are reduced.
(46) In the exemplary embodiment shown, the clamping section 11 at the free end of the support leg 9 bent away from the plane of the feed-through opening 10 is now bent opposite the insertion direction of the contact pin 5. Once again, as in the first exemplary embodiment, a bend 16 is present so that the clamping section 11 ends with a section 32 projecting obliquely out of the contact pin entry opening. Thus, as in the first exemplary embodiment, this section 32 forms a funnel-shaped guide surface for the contact pin 5 to be inserted.
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(48) In this way, the contact element 3 is supported in a fixed position, but nonetheless at least tiltably, on the support leg 9 in the direction in which the feed-through opening 10 and the support leg 9 extend.
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(51) The variants shown in
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(53) The contact pin 5 rests against the clamping section 11 of the support leg 9 pointing obliquely toward the contact element 3. This clamping section 11 is resilient and exerts on the contact pin 5 a clamping force that is directed toward the opposite contact element 3. The free end of the support leg 9 is bent away from the contact element 3 in order to thus create a clamping section 11 with reduced contact area and to permit withdrawal of the contact pin 5.
(54) The operating lever 36 has an operating section 37 that is shaped like a segment of a circle and is located laterally next to the clamping leg 6. When the operating lever 36 is flipped up, the operating section 37 rotates so that a carrier surface 38 comes into contact with the clamping leg 6 or a tab of material projecting laterally from the clamping leg, and moves the clamping leg away from the contact element 3 in the direction of the opposite part of the support section 9 adjoining the spring bend 8. In this way, the clamping point that is formed between the clamping edge 7 of the clamping spring 2 and the contact element 3 for clamping an electrical conductor 4 is opened.
(55) It is evident that the spring bend 8 is located next to the conductor insertion opening 18 and the feed-through opening 10 of the support section 9 is located next to the contact pin entry opening 24.
(56) It is also evident that the conductor insertion opening 18 and the contact pin insertion opening 24 are parallel to and offset from one another, with the contact element 3 being located between the straight line of the conductor insertion opening 18 and the straight line of the contact pin insertion opening 24.
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(58) It is evident that the stripped end of the electrical conductor 4 and the contact pin 5 rest against protrusions 31 (projecting contact edges) of the contact element 3, so that the clamping force is concentrated on these protrusions 31. It can also be seen that the clamping leg 6 is routed laterally next to the operating section 37 of the operating lever 36, and the operating section 37 adjoins the boundary wall of the conductor insertion opening 18. This ensures a lateral guidance of the electrical conductor 4 by the operating section 37 of the operating lever 36.
(59) It can furthermore be seen that the support leg 9 is bent in a box shape starting from the spring bend 8 in such a manner that a first section extends in the conductor insertion direction adjacent to the lever arm of the operating lever 36, then extends at right angles to the conductor insertion direction or the direction of extent of the conductor insertion opening 18 and the contact pin insertion opening 24, and then its free end region is bent in order to form there the clamping section 11 for the contact pin 5. The feed-through opening 10 is placed in the section extending at right angles to the conductor insertion and contact pin insertion direction. The feed-through opening 10 has a larger width in the straight line of the conductor insertion opening 18 than in the lower region in the straight line of the contact pin insertion opening 24. This creates a support for the contact element 3 and ensures that the contact pin insertion opening 24 remains clear, even with no contact pin 5 inserted. The contact element 3 is located next to the conductor insertion opening 18 on an inclined surface 40 of the insulating housing and is bent somewhat obliquely downward toward the straight line of the contact pin insertion opening 24 and away from the spring bend 8. As a result, the contact element 3 is held in its position at least to the extent that the contact pin insertion opening 24 remains clear when conductor terminal 1 is unoccupied, and an electrical conductor 4 can be inserted using the contact element 3 as a guide surface toward the clamping point.
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(63) It can additionally be seen that the clamping leg 6 is bent down in the direction of the contact element 3 after a first section that adjoins the spring bend 8, and the free end of the clamping leg 6 carrying the clamping edge 7 is bent back again somewhat in the direction of feed-through opening 10.
(64) It is also evident that the protrusions 31 on the contact element 3 are composed of serration-like projections with grooves adjoining and/or located between them, which are produced by a forming process, for example.
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(68) On the side opposite the bottom plate 47, the side walls 48 are connected to one another by a top web 50. On the rear side, the pin connector housing is connected by a base plate 51. The contact pins 5 are passed through the base plate 51 and fixed in place in the base plate 51.
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(70) The operating levers 36 here are on the side that faces away from the bottom plate 47.
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(73) It can also be seen that, in the inserted state, the open operating levers 36 are adjacent to the connecting web 50, that the operating levers 36 can be flipped up fully, as shown in one example.
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