ILLUMINATOR APPARATUS

20230100351 · 2023-03-30

    Inventors

    Cpc classification

    International classification

    Abstract

    An illuminator apparatus can include: an optical source a collimator lens located on an optical axis of the optical source, for receiving emitted light from the optical source to emit collimated light; and a diffusion lens, located on an emitting surface side of the collimator lens, for receiving the collimated light to diffuse the collimated light. The diffusion lens can be provided with a diffusion section for diffusing central light of the collimated light emitted from a central portion of an emitting surface of the collimator lens and a non-diffusion section for transmitting peripheral light of the collimated light emitted from an outside of the central portion of the emitting surface of the collimator lens, without diffusing the peripheral light.

    Claims

    1. An illuminator apparatus comprising: an optical source; a collimator lens, located on an optical axis of said optical source, for receiving emitted light from said optical source to emit collimated light; and a diffusion lens, located on an emitting surface side of said collimator lens, for receiving said collimated light to diffuse said collimated light, said diffusion lens comprising: a diffusion section for diffusing central light of said collimated light emitted from a central portion of an emitting surface of said collimator lens; and a non-diffusion section for transmitting peripheral light of said collimated light emitted from an outside of said central portion of the emitting surface of said collimator lens, without diffusing said peripheral light.

    2. The illuminator apparatus as set forth in claim 1, wherein said diffusion section comprises an array of multiple circular or polygonal convex lenses.

    3. The illuminator apparatus as set forth in claim 1, wherein said diffusion section comprises an array of multiple fan-shaped convex lenses centered at the optical axis of said diffusion lens arranged along a radial direction of said optical axis.

    4. The illuminator apparatus as set forth in claim 1, wherein said optical source has a plane light emitting surface on the optical axis of said collimator lens.

    5. The illuminator apparatus as set forth in claim 1, wherein said collimator lens comprises: an incident surface having an inner concave surface located at a central portion of said incident surface and an outer convex surface outside of said inner concave surface; an emitting surface having an inner convex surface located at a central portion of said emitting surface and an outer conical side surface outside of said inner convex surface; and a peripheral surface coupling an end of said incident surface to an end of said emitting surface.

    6. The illuminator apparatus as set forth in claim 5, wherein a recess portion is provided at a center of said inner convex surface of said emitting surface.

    7. An illuminator apparatus comprising: an optical source; a collimator lens, located on an optical axis of said optical source, for receiving emitted light from said optical source to emit collimated light; and a diffusion lens, located on an emitting surface side of said collimator lens, for receiving said collimated light to diffuse said collimated light, said diffusion lens comprising: a first diffusion section for diffusing central light of said collimated light emitted from a central portion of an emitting surface of said collimator lens; and a second diffusion section for diffusing peripheral light of said collimated light emitted from an outside of said central portion of the emitting surface of said collimator lens, without diffusing said peripheral light, said second diffusion section diffusing said peripheral light only along a rotational direction with respect to the optical axis of said diffusion lens.

    8. The illuminator apparatus as set forth in claim 7, wherein said first diffusion section comprises an array of multiple circular or polygonal convex lenses.

    9. The illuminator apparatus as set forth in claim 7, wherein said first diffusion section comprises an array of multiple fan-shaped convex lenses centered at the optical axis of said diffusion lens radially arranged along a circumferential direction of said optical axis.

    10. The illuminator apparatus as set forth in claim 7, wherein said second diffusion section comprises an array of multiple fan-shaped convex lenses centered at the optical axis of said diffusion lens radially arranged along a circumferential direction of said optical axis on the emitting surface of said second diffusion section.

    11. The illuminator apparatus as set forth in claim 5, wherein said optical source has a plane light emitting surface on the optical axis of said collimator lens.

    12. The illuminator apparatus as set forth in claim 7, wherein said collimator lens comprises: an incident surface having an inner concave surface located at a central portion of said incident surface and an outer convex surface outside of said inner concave surface; an emitting surface having an inner convex surface located at a central portion of said emitting surface and an outer conical side surface outside of said inner convex surface; and a peripheral surface coupling an end of said incident surface to an end of said emitting surface.

    13. The illuminator apparatus as set forth in claim 12, wherein a recess portion is provided at a center of said inner convex surface of said emitting surface.

    Description

    BRIEF DESCRIPTION OF THE DRAWINGS

    [0016] FIGS. 1A-C are views illustrating a first embodiment of the illuminator apparatus according to the present invention, where FIG. 1(A) is an entire cross-sectional view, FIG. 1(B) is a lens array view on the emitting surface side of the diffusion lens of FIG. 1(A), and FIG. 1(C) is a partial enlargement of the diffusion section of FIG. 1(B).

    [0017] FIGS. 2A-B are views illustrating a modification of the diffusion lens of FIGS. 1A-C, where FIG. 2(A) is a lens array view on the emitting surface side and FIG. 2(B) is an enlarged cross-sectional view of the fan-shaped convex lens of FIG. 2(A).

    [0018] FIGS. 3A-C are views illustrating a second embodiment of the illuminator apparatus according to the present invention, where FIG. 3(A) is an entire cross-sectional view, FIG. 3(B) is a lens array view on the emitting surface side of the diffusion lens of FIG. 3(A), and FIG. 3(C) is a light pattern projected by the illuminator apparatus of FIG. 3(A).

    [0019] FIGS. 4A-B are views illustrating a comparative example with the illuminator apparatus of FIGS. 3A-C, where FIG. 4(A) is an entire cross-sectional view and FIG. 4(B) is a lens array view on the emitting surface side of the diffusion lens of FIG. 4(A).

    [0020] FIG. 5 is a graph illustrating the normalized luminous intensity characteristics of the illuminator apparatuses of FIGS. 3A-C and 4A-B.

    [0021] FIGS. 6A-B each depict lens array views on the emitting surface side of a modifications of the diffusion lens of FIGS. 3A-C.

    [0022] FIGS. 7A-F are views explaining collimated light patterns of the collimator lenses of FIGS. 1A-C and 3A-C, where FIG. 7(A) and FIG. 7(D) are entire cross-sectional views of collimator lenses, FIG. 7(B) and FIG. 7(E) illustrate collimated light, and FIG. 7(C) and FIG. 7(F) illustrate projected light patterns projected by the collimator lenses.

    [0023] FIG. 8 is a front view illustrating a spotlight apparatus to which the illuminator apparatuses of FIGS. 1A-C and 3A-C are applied.

    [0024] FIG. 9 is a cross-sectional view illustrating a first prior art illuminator apparatus.

    [0025] FIGS. 10A-B are projected light patterns by the illuminator apparatus of FIG. 9, where FIG. 10(A) shows a case wherein the optical source light emitting surface is square, and FIG. 10(B) shows a case wherein the optical source light emitting surface is circular.

    [0026] FIGS. 11A-B are views illustrating a second prior art illuminator apparatus, where FIG. 11(A) shows a lens array view on the emitting surface, and FIG. 11(B) is an enlarged cross-sectional view of the hexagonal convex lens of FIG. 11(A).

    EMBODIMENTS

    [0027] FIGS. 1A-C are views illustrating a first embodiment of the illuminator apparatus according to the present invention, where FIG. 1(A) is an entire cross-sectional view, FIG. 1(B) is a lens array view on the emitting surface side of the diffusion lens of FIG. 1(A), and (C) is a partial enlargement of the diffusion section of FIG. 1(B).

    [0028] In (A) of FIG. 1, the illuminator apparatus has a diffusion lens 3A on the collimator lens 2, in addition to the optical source such as the light emitting diode (LED) element 1 and the collimator lens 2 provided on the optical source 1 of FIG. 9. Also, referring to (B) of FIG. 1, the diffusion lens 3A has a diffusion section 31 which is circular, for example, on a central section and a non-diffusion section 32 on the periphery of the diffusion section 31. The diffusion section 31 defining a diffusion region R1 has a lens array formed by multiple closest arranged hexagonal convex lenses 31a. Since central collimated light L1 incident parallelly to the optical axis Ax is refracted by the convex surfaces of the hexagonal convex lenses 31a to be transmitted, light passed through the hexagonal convex lenses 31a is diffused along all the directions around 360° to become 360° diffusion light 31b. The diffusion section 31 receives the central collimated light L1 with ununiform luminance and ununiform color to remove the nonuniformity of luminance and the nonuniformity of color. On the other hand, no lens is formed in the non-diffusion section 32 defining a non-diffusion region, so that light incident to the non-diffusion section 32 is transmitted therethrough without diffusing the light. As a result, the non-diffusion section 32 receives the peripheral collimated light (peripheral light) L2 with distinct brightness and darkness of edges and maintains the distinct brightness and darkness. Thus, while the distinct brightness and darkness of edges is maintained, the nonuniformity of luminance and the nonuniformity of color are removed.

    [0029] In (A) and (B) of FIG. 1, the hexagonal convex lenses 31a are provided on the emitting surface side; however, the hexagonal convex lenses 31a can be provided on the incident surface side while the emitting surface side can be flattened. Also, the diffusion section 31 of the diffusion lens 3 corresponds to the central collimate light L1, and the non-diffusion section 32 of the diffusion lens 3A corresponds to the peripheral collimate light L2; however, the accurate correspondence is not unnecessary. Also, the hexagonal convex lenses 31a have an advantage in that effective use is made of limited space; however, circular convex lenses, rectangular convex lenses and other polygonal convex lenses having a similar diffusion effect can be used.

    [0030] FIGS. 2A-B are views illustrating a modification of the diffusion lens of FIG. 1, where (A) is a lens array view on the emitting surface side and (B) is an enlarged cross-sectional view of the fan-shaped convex lens of (A) cut along its short-side direction (width-side direction) and circumferential direction.

    [0031] In (A) of FIG. 2, a diffusion section 31′ of a diffusion lens 3A′ has a lens array formed by multiple radially closest-arranged fan-shaped convex lenses 31a along its circumferential direction with the optical axis Ax as a center on the emitting surface. Referring to (B) of FIG. 2, since the central collimated light L1 incident parallelly to the optical axis Ax is refracted at the concave surface of the fan-shaped convex lenses 31a, the central collimated light L1 becomes rotational direction diffusion light 31b which is diffused only along the rotational direction with respect to the optical axis Ax as indicated by arrows. Therefore, even in this case, the nonuniformity of the luminance and the nonuniformity of the color can be removed. In addition, the light transmitted through the fan-shaped convex lenses 31a is never diffused outside along the radial direction of the diffusion section 31. Note that, if the fan-shaped convex lenses 31a are cut along their long-side direction and radial direction, the height of the fan-shaped convex lenses 31a is gradually decreased to form a right-angled triangle. Also, in FIG. 2, the fan-shaped convex lenses 31a can be provided on the incident surface of the diffusion lens 3A′, and the emitting surface can be flattened.

    [0032] FIGS. 3A-C are views illustrating a second embodiment of the illuminator apparatus according to the present invention, where (A) is an entire cross-sectional view, (B) is a lens array view on the emitting surface side of the diffusion lens of (A), and (C) is a light pattern projected by the illuminator apparatus of (A).

    [0033] In (A) of FIG. 3, a diffusion lens 3B is provided instead of the diffusion lens 3A of (A) of FIG. 1. Also, referring to (B) of FIG. 3, the diffusion lens 3B has a diffusion section 33 and a non-diffusion section 34 on the periphery of the diffusion section 33. The diffusion section 33 defining a diffusion region R1′ has a lens array formed by multiple radially closest-arranged fan-shaped convex lenses 33a along its circumferential direction with the optical axis Ax as a center. In the same way as in (B) of FIG. 2, the central collimated light L1 and the peripheral collimated light L2 incident parallelly to the optical axis Ax are refracted by the convex surface of the fan-shaped convex lenses 33a and are diffused only along the rational direction with respect to the optical axis as indicated by arrows in (B) of FIG. 3. On the other hand, no lens is formed in the non-diffusion section 34 defining a non-diffusion region R2′, so that light incident to the non-diffusion section 34 is transmitted therethrough without diffusing the light.

    [0034] The diffusion section 33 receives both of the central collimated light L1 and the peripheral collimated light L2. The central collimated light L1 incident to the diffusion section 33 is diffused only along the rotational direction with respect to the optical axis Ax, so that the nonuniformity of luminance and the nonuniformity of color are removed. Similarly, the peripheral collimated light L2 incident to the diffusion section 33 is diffused only along the rotational direction with respect to the optical axis Ax, so that the edges are not expanded, the distinct brightness and darkness of the edges are maintained. Thus, as illustrated in (C) of FIG. 3, in the projected light pattern, while the distinct brightness and darkness of the edges are maintained, the nonuniformity of luminance and the nonuniformity of color are removed. Even in FIGS. 3A-C, the fan-shaped convex lenses 33a can be on the incident surface side of the diffusion lens 3B.

    [0035] In FIGS. 4A-B, which illustrates a comparative example with the illuminator apparatus of FIGS. 3A-C, a diffusion lens 3B′ is provided instead of the diffusion lens 3B of FIG. 3. The diffusion lens 3B′ has a diffusion section 33′ and a non-diffusion section 34. The diffusion section 33′ defining a diffusion region is a lens array where a large number of hexagonal convex lenses 33a are arranged. The diffusion section 33′ receives both of the central collimated light L1 and the peripheral collimated light L2. In this case, the nonuniformity of luminance and the nonuniformity of color of the central collimated light L1 and the peripheral collimated light L2 are removed. However, the distinct brightness and darkness of the edges of the peripheral collimated light L2 are blurred by the diffusion at all the directions around 360° caused by the hexagonal convex lenses 33a of the diffusion section 33 close to the edges. That is, as illustrated in FIG. 5, which shows the normalized luminous intensity characteristic with respect to the emitting angle θ, the fan-shaped convex lenses 33a of FIGS. 3A-C and the hexagonal convex lenses 33a are designed so that the half-beam angle is 3°, the half-width Δθ 50%) of the normalized luminous intensity I3 of the fan-shaped convex lenses 33a of FIGS. 3A-C and the half-width Δθ (50%) of the normalized luminous intensity I4 of the hexagonal convex lenses 33a of FIGS. 4A-B are both 3°. However, regarding the beam angle Δθ (10%) at 10%, the half-width Δθ (10%) of the normalized luminous intensity I3 of the fan-shaped convex lenses 33a is smaller than the half-width Δθ (50%) of the normalized luminous intensity I4 of the hexagonal convex lenses 33a, it can be understood that the brightness and darkness of edges is more distinct in the diffusion lens 3B using the fan-shaped convex lenses 33a than in the diffusion lens 3B′ using the hexagonal convex lenses 33a.

    [0036] In the diffusion section 33 of FIGS. 3A-C, the farther the location of the fan-shaped convex lenses 33a from the optical axis Ax, the larger the width of the fan-shaped convex lenses 33a. Therefore, the farther the location of the fan-shaped convex lenses 33a, the larger the curvature of the fan-shaped convex lenses 33a at that location, so that the diffusion effect of light becomes smaller.

    [0037] FIGS. 6A-B are lens array views on the emitting surface side of a modifications of the diffusion lens of FIGS. 3A-C.

    [0038] In (A) of FIG. 6, inner fan-shaped convex lenses 33a-1 and outer fan-shaped convex lenses 33a-2 are provided instead of the fan-shaped convex lenses 33a of the diffusion section 33 of FIGS. 3A-C. In this case, the number of the outer fan-shaped convex lens 33a-2 is larger than the number of the inner fan-shaped convex lens 33a-1. In other words, the width of the fan-shaped convex lens 33a-2 is smaller than the width of the fan-shaped convex lenses 33a of FIGS. 3A-C. Thus, the curvature of the fan-shaped convex lenses 33a-2 is smaller than the curvature of the fan-shaped convex lenses 33a of FIGS. 3A-C, so that the diffusion effect of light can be enhanced, which is helpful in removing the luminance nonuniformity and the color nonuniformity. Note that the two kinds of the inner fan-shaped convex lenses 33a-1 and 33a-2 are provided; however, three kinds of fan-shaped convex lenses can be provided. Even in this case, the number of outer fan-shaped convex lenses is larger than the number of inner fan-shaped convex lenses to enhance the diffusion effect of light.

    [0039] In (B) of FIG. 6, hexagonal convex lenses 33a-1′ are provided instead of the fan-shaped convex lenses 33a-1 of (A) of FIG. 6. Thus, the light diffusion effect in the central portion of the diffusion section 33 can be enhanced, and the effect of removing the nonuniformity of luminance and the nonuniformity of color can be further enhanced. Note that circular convex lenses or other polygonal convex lenses can be provided instead of the hexagonal convex lenses 33a-1′.

    [0040] FIGS. 7A-F are views for explaining the collimated light of the collimator lenses of FIGS. 1A-C and 3A-C.

    [0041] As illustrated in (A) of FIG. 7, the collimator lens 2 in FIGS. 1A-C and 3A-C is the same as the collimator lens of FIG. 9. As a result, as illustrated in (B) of FIG. 7, light emitted from the optical source 1 is incident to the inner concave surface 211 of the incident surface 21, and is emitted through the inner convex surface 221 of the emitting surface 22, so that non-parallel leakage light L3 is generated almost above the emitting surface 22. Therefore, when the collimated light of the collimator lens 2 is projected, ring-shaped noise light may be generated around the projected light pattern as illustrated in (C) of FIG. 9.

    [0042] Contrary to this, in a collimator lens 2′ formed as illustrated in (D) of FIG. 7, a recess portion 223 is provided in the inner convex surface 221 of an emitting surface 22′. In this case, as illustrated in (E) of FIG. 7, incident light from the inner concave surface 211 becomes leakage light L4 which is leaked from the concave portion 223 via the inner convex surface 221 right beside the emitting surface 22 of the collimator lens 2′. As a result, Therefore, when the collimated light of the collimator lens 2′ is projected, no ring-shaped noise light is generated around the projected light pattern as illustrated in (F) of FIG. 7.

    [0043] FIG. 8 is a perspective view illustrating a spotlight apparatus using illuminator apparatuses 81, 82, . . . , 89 according to the present invention.

    [0044] As illustrated in FIG. 8, each of the illuminator apparatuses 81, 82, . . . , 89 are adapted to emit light approximately along the same direction, so that spot light of the spotlight apparatus reaches about 1 km. In this case, each of the illuminator apparatuses 81, 82, . . . , 89 is constructed by the illuminator apparatus of FIGS. 1A-C, 2A-B, 3A-C or 6, where the collimator lenses 2 (2′) can be the same as each other and the diffusion lenses can be different from each other.

    [0045] Note that the present invention can be applied to any alterations within the obvious scope of the above-mentioned embodiments.

    UTILIZATION IN INDUSTRY

    [0046] The illuminator apparatus according to the present invention can be utilized in a projector, a searchlight apparatus, a scenery illuminator apparatus, a wall illuminator apparatus and the like, in addition to a spotlight apparatus.

    DESCRIPTION OF THE SYMBOLS

    [0047] 1: light source

    [0048] 2, 2′: collimator lens

    [0049] 21: incident surface

    [0050] 211: inner concave surface

    [0051] 212: outer convex surface

    [0052] 22, 22′: emitting surface

    [0053] 221: inner convex surface

    [0054] 222: outer conical side surface

    [0055] 223: recess portion

    [0056] 101: hexagonal convex lens

    [0057] 3A, 3B, 3B′: diffusion lens

    [0058] 31, 31′: diffusion section

    [0059] 31a: hexagonal convex lens

    [0060] 31a: fan-shaped convex lens

    [0061] 32: non-diffusion section

    [0062] 33, 33′: diffusion section

    [0063] 33a, 33a-1, 33a-2: fan-shaped convex lens

    [0064] 33a-1′: fan-shaped convex lens

    [0065] 34: non-diffusion section

    [0066] 8: spotlight apparatus

    [0067] 81, 82, . . . , 89: illuminator apparatus

    [0068] L1: central collimated light (central light)

    [0069] L2: peripheral collimated light (peripheral light)

    [0070] A.sub.x: optical axis

    [0071] R1, R1′: diffusion region

    [0072] R2, R2′: non-diffusion region