Nitrogen and phosphorus co-doped crystalline carbon materials
10010866 ยท 2018-07-03
Assignee
Inventors
- Usman Ali Rana (Riyadh, SA)
- Arfat Anis (Riyadh, SA)
- Ayman Nafady (Riyadh, SA)
- Saeed M. Al-Zahrani (Riyadh, SA)
Cpc classification
Y02E50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01P2002/70
CHEMISTRY; METALLURGY
B01J37/084
PERFORMING OPERATIONS; TRANSPORTING
C01B32/05
CHEMISTRY; METALLURGY
B01J35/30
PERFORMING OPERATIONS; TRANSPORTING
B01J27/228
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The nitrogen and phosphorus co-doped crystalline carbon materials are prepared by a template-free method that includes pyrolizing a precursor mixture including a carbon source, a nitrogen source, and a phosphorus source. The method involves mixing known amounts of the precursor components, dissolving the precursor mixture in deionized water, distilling solvent from the aqueous mixture, and vacuum drying the residue to a dry solid mixture. The mixture is then carbonized by pyrolysis at 900 C. in an argon atmosphere to obtain a nitrogen and phosphorus co-doped crystalline carbon material. The principles of the method are illustrated by a precursor mixture of sucrose, urea, and ammonium dihydrogen phosphate (NH.sub.4H.sub.2PO.sub.4). The amount of ammonium salt in the precursor mixture plays a key role in controlling the crystallinity, morphology, and composition of the N/P co-doped crystalline carbon material.
Claims
1. A method for synthesizing nitrogen and phosphorus co-doped crystalline carbon materials, comprising the step of pyrolizing a template-free precursor mixture containing a carbon source, a nitrogen source, and a phosphorus source at 900 C. in an argon atmosphere, wherein the carbon source comprises at least one carbon source selected from the group consisting of carbohydrates, hydrocarbon-based polymers, organic dyes, organic salts, organic wastes, and hydrocarbons.
2. The method for synthesizing nitrogen and phosphorus co-doped crystalline carbon materials of claim 1, wherein the nitrogen source comprises at least one nitrogen source selected from the group consisting of urea, thiourea, guanidine, and nucleic bases.
3. The method for synthesizing nitrogen and phosphorus co-doped crystalline carbon materials of claim 1, wherein the phosphorus source comprises at least one phosphorus source selected from the group consisting of ammonium dihydrogen phosphate, diammonium phosphate, ammonium hypophosphite, alkylammonium phosphates.
4. The method for synthesizing nitrogen and phosphorus co-doped crystalline carbon materials of claim 1, further comprising the steps of, prior to said pyrolizing step: mixing the sources in the precursor mixture; providing deionized water to act as a solvent; dissolving the precursor mixture in the deionized water to form an aqueous mixture; distilling the solvent from the aqueous mixture; and vacuum drying residue from the distilling step to a dry, solid precursor mixture.
5. A nitrogen and phosphorus co-doped crystalline carbon material prepared according to the method of claim 4.
6. The method for synthesizing nitrogen and phosphorus co-doped crystalline carbon materials according to claim 1, wherein: said carbon source comprises sucrose; said nitrogen source comprises urea; and said phosphorus source comprises ammonium dihydrogen phosphate.
7. A nitrogen and phosphorus co-doped crystalline carbon material prepared according to the method of claim 6.
8. The method for synthesizing nitrogen and phosphorus co-doped crystalline carbon materials according to claim 6, further comprising the steps of, prior to said pyrolizing step: mixing the sources in the precursor mixture; providing deionized water to act as a solvent; dissolving the precursor mixture in the deionized water to form an aqueous mixture; distilling the solvent from the aqueous mixture; and vacuum drying residue from the distilling step to a dry, solid precursor mixture.
9. A nitrogen and phosphorus co-doped crystalline carbon material prepared according to the method of claim 8.
10. The method for synthesizing nitrogen and phosphorus co-doped crystalline carbon materials according to claim 8, wherein the precursor mixture has a urea-to-ammonium dihydrogen phosphate mass ratio of 1:3.
11. A method for synthesizing nitrogen and phosphorus co-doped crystalline carbon materials, comprising the step of pyrolizing a template-free precursor mixture containing a carbon source, a nitrogen source, and a phosphorus source at 900 C. in an argon atmosphere, wherein the phosphorus source comprises at least one phosphorus source selected from the group consisting of ammonium dihydrogen phosphate, diammonium phosphate, ammonium hypophosphite, alkylammonium phosphates.
12. A method for synthesizing nitrogen and phosphorus co-doped crystalline carbon materials, comprising the step of pyrolizing a template-free precursor mixture containing a carbon source, a nitrogen source, and a phosphorus source at 900 C. in an argon atmosphere, wherein the carbon source comprises sucrose; the nitrogen source comprises urea; and the phosphorus source comprises ammonium dihydrogen phosphate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(12) Reference will now be made in detail to embodiments of the present disclosure, examples of which are illustrated in the accompanying drawings. The nitrogen and phosphorus co-doped crystalline carbon materials are prepared by a template-free method that includes pyrolizing a precursor mixture including a carbon source, a nitrogen source, and a phosphorus source. The method involves mixing known amounts of the precursor components, dissolving the precursor mixture in deionized water, distilling solvent from the aqueous mixture, and vacuum drying the residue to a dry solid mixture. The mixture is then carbonized by pyrolysis at 900 C. in an argon atmosphere to obtain a nitrogen and phosphorus co-doped crystalline carbon material. The principles of the method are illustrated by a precursor mixture of sucrose, urea, and ammonium dihydrogen phosphate (NH.sub.4H.sub.2PO.sub.4). The amount of ammonium salt in the precursor mixture plays a key role in controlling the crystallinity, morphology, and composition of the N/P co-doped crystalline carbon material. The absence of a hard template (such as silica) or a soft template (eutectic mixture of metal salts) in the synthesis leaves the crystalline carbon material product relatively free of impurities that might otherwise affect the structure and/or electronic properties of the carbon materials.
(13) For purposes of this disclosure, co-doped refers to materials doped with at least two heteroatoms, such as, e.g., nitrogen, oxygen, sulfur, phosphorus, chlorine, bromine, and iodine. The term nitrogen and phosphorus is used interchangeably with N/P. The term ammonium dihydrogen phosphate is used interchangeably with NH.sub.4H.sub.2PO.sub.4.
(14) The carbon source of the precursor moisture includes at least one carbon source selected from carbohydrates (e.g., sugar, starch, guar gum, acacia gum, etc.), hydrocarbon-based polymers (e.g., PVA, PBI, PS, polythiophenes, etc.), organic dyes (e.g., murexide, methylene blue, methylene red, etc.), organic salts (e.g., EDTA, protic organic ionic salts, aprotic organic ionic salts, etc.), organic wastes (e.g., feathers, hairs, etc.), and hydrocarbons (e.g., wax, etc.). The nitrogen source may be a nitrogen-containing organic or inorganic salt, including urea, thiourea, guanidine, nucleic bases, etc. The phosphorus source can be an ammonium-based, phosphorus-containing organic or inorganic salt, including ammonium dihydrogen phosphate, diammonium phosphate, ammonium hypophosphite, alkylammonium phosphates, etc. The examples described herein employed a precursor mixture of sucrose, urea, and ammonium dihydrogen phosphate. However, the present inventors anticipate that precursor mixtures containing any combination of the carbon, nitrogen, and phosphorus sources described above should produce crystalline carbon materials having similar properties when processed according to the steps of the present method.
Example 1
Synthesis of N/P Co-Doped Crystalline Carbon Material
(15) Briefly, a mixture containing known amounts of sucrose, urea, and ammonium dihydrogen phosphate (NH.sub.4H.sub.2PO.sub.4) were first dissolved in deionized water, followed by distillation of the solvent, and vacuum drying the residue overnight to obtain a dry solid mixture. By varying the mass ratio of NH.sub.4H.sub.2PO.sub.4 to urea, e.g., (1:3), (1:1) and (3:1), while keeping the amount of carbon precursor (sucrose) the same, three different starting mixtures, (N/P-C1-900, N/P-C2-900 and N/P-C3-900) were prepared. Specifically, N/P-C1-900, N/P-C2-900, and N/P-C3-900 are samples with varying the mass ratios of NH.sub.4H.sub.2PO.sub.4 to urea having ratios of (1:3), (1:1), and (3:1), respectively. Each of these mixtures was subject to pyrolysis by carbonizing the precursor at 900 C. in an argon (Ar) environment to obtain the corresponding nitrogen and phosphorus co-doped crystalline carbon materials. The choice of temperature (900 C.) for synthesis of the carbon materials was based on the previous findings of several research studies, which reveal that the product heteroatom doped carbon materials retain high percentage of dopant, as well as achieved high surface area, at this temperature.
(16) Apart from sucrose, which can be used as a carbon precursor for synthesizing the exemplary heteroatom co-doped carbon materials, urea was used to dope nitrogen in the final product (N/P co-doped carbon materials). Similarly, the primary purpose of using the NH.sub.4H.sub.2PO.sub.4 was to dope both nitrogen and phosphorus in the carbon structure.
Example 2
XRD Analysis of N/P Co-Doped Crystalline Carbon Material
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(22) The XRD studies of N/P-C1-900, N/P-C2-900 and N/P-C3-900 revealed the presence of four different carbon phases in the newly synthesized N/P co-doped carbon materials. Specifically, the comparison of the diffraction patterns of these carbon materials indicates that the higher concentration of NH.sub.4H.sub.2PO.sub.4 in the starting precursor mixture induced more crystalline phases in these N/P co-doped carbon materials.
Example 3
Surface Area Analysis of N/P Co-Doped Crystalline Carbon Material
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(24) The distribution of different pore sizes in these carbon materials was investigated from the BJH pore size distribution (PSD) curves shown in
Example 4
Morphological Analysis of N/P Co-Doped Crystalline Carbon Material
(25) The surface features/morphology of the synthesized N/P co-doped carbon materials were investigated using field emission scanning electron microscopy (FESEM).
(26) The morphological patterns of sample N/P-C2-900 are shown in
(27) In contrast to N/P-C1-900 and N/P-C2-900, the FESEM images of N/P-C3-900 shown in
Example 5
XPS Analysis of N/P Co-Doped Crystalline Carbon Material
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(29) TABLE-US-00001 TABLE 1 XPS spectra results Sample ID N.sub.1s (at %) P.sub.2p (at %) C.sub.1s (at %) O.sub.1s (at %) N/P-C1-900 5.04 5.66 70.69 16.72 N/P-C2-900 3.13 4.27 73.06 17.39 N/P-C3-900 3.09 7.58 64.96 22.34
(30) The XPS spectra of these materials show peaks for C (arising mainly from sugar precursor), N (arising mainly from urea precursor), P (arising mainly from NH.sub.4H.sub.2PO.sub.4 precursor) and O (both from sugar and NH.sub.4H.sub.2PO.sub.4 precursors). It has been reported that urea can be successfully used to achieve nitrogen doping in carbon materials (NDCMs). However, the use of an ammonium-based phosphate salt (such as NH.sub.4H.sub.2PO.sub.4) has not been reported to date. From Table 1, it can be clearly seen that the atomic percentage of doped nitrogen content in N/P-C1-900, N/P-C2-900, and N/P-C3-900 subsequently decreased from 5.04% to 3.13% to 3.09%, respectively, in accordance with the decreasing amount of the urea precursor used for synthesizing the N/P co doped carbon materials.
(31) However, upon comparing the atomic percentage of phosphorus content in the N/P co-doped carbon materials, the N/P-C3-900 achieved the highest amount of doped phosphorus (7.58%), since N/P-C3-900 had the highest mass ratio of NH.sub.4H.sub.2PO.sub.4 to urea (3:1) used in the preparation of this carbon material. The atomic percentage of doped phosphorus content in N/P-C1-900 and N/P-C2-900 was 5.66% and 4.27%, respectively, which was not consistent with the mass ratio of NH.sub.4H.sub.2PO.sub.4 to urea used in the preparation of these sample materials. One possible reason behind this inconsistency could be the competing phenomenon of nitrogen doping while annealing at high temperatures, where both the urea precursor and the ammonium ion (NH.sub.4.sup.+) from NH.sub.4H.sub.2PO.sub.4 act as the nitrogen dopant and could compete in doping phosphorus in the dual N/P co-doped carbon systems. Apart from N and P, a consistent increase in the amount of doped oxygen (at %) was also observed in N/P co-doped carbon materials with increasing mass ratio of NH.sub.4H.sub.2PO.sub.4 to urea. Table 1 shows that the atomic percentage of oxygen in N/P-C1-900, N/P-C2-900 and N/P-C3-900 was 16.72%, 17.39 and 22.34%, respectively.
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(33) These nitrogen functionalities create different chemical and electronic environments with their neighboring carbon atoms, and therefore play different roles in the electrocatalytic properties of N/P co-doped carbon materials. Previous reports on the development of nitrogen-doped carbon materials for their potential application as an electrocatalyst for oxygen reduction reaction (ORR) reveal that high proportions of the pyridinic-N and quaternary-N in the nitrogen-doped carbon material can be advantageous for the ORR. These two types of nitrogen functionalities not only provide active sites for the ORR, but also provide high stability during long-term catalytic reaction in a fuel cell. More recently, it has been reported that the carbon atoms adjacent to the pyridinic-N display high Lewis basicity, and therefore provide more active sites for ORR.
(34) In this regard, for N/P-C1-900, the deconvoluted N.sub.1s spectrum shown in
(35) Interestingly, the relative proportion of graphitic-N to pyridinic-N continued to increase in the third material, N/P-C3-900.
(36) TABLE-US-00002 TABLE 2 Atomic percentage values of pyridinic-N, quaternary-N (or graphitic-N), and pyridinic-NO Pyridinic-N (at Quaternary-N (or Pyridinic-NO Sample ID %) graphitic-N) (at %) (at %) N/P-C1-900 35.2 63.6 1.20 N/P-C2-900 51.1 44.9 4 N/P-C3-900 70.8 25.9 3.23
(37) Previous reports on the development of N and N/P co-doped carbon materials disclose that the quaternary-N is the most stable nitrogen configuration at high temperatures, and its relative proportion compared to pyridinic-N and other nitrogen configurations increases with higher carbonization temperatures. Since all of the carbon materials (N/P-C1-900, N/P-C2-900, and N/P-C3-900) were carbonized at 900 C., the increasing proportion of pyridinic-N compared to quaternary-N from N/P-C1-900.fwdarw.N/P-C2-900.fwdarw.N/P-C3-900 indicates that increasing the mass ratio of NH.sub.4H.sub.2PO.sub.4 to urea in the starting precursor mixture may have a major role in achieving a high proportion of pyridinic-N in these materials. Recently, it has been reported that a high proportion of pyridinic-N and quaternary-N in the nitrogen-doped carbon materials displayed facile Oxygen Evolution Reaction (OER). Hence, the high catalytic activity for OER displayed by the presently synthesized N/P co-doped carbon materials can be attributed to the high proportions of the two types of nitrogen groups. In particular, N/P-C3-900 exhibited the best catalytic activity for OER, and despite having a lower amount of doped nitrogen (3.09%), this may be due to the high proportions of pyridinic-N (70.8%) compared to quaternary-N (25.9%).
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(39) It is to be understood that the present subject matter is not limited to the embodiments described above, but encompasses any and all embodiments within the scope of the following claims.