Integrated reconfigurable wall system
RE046929 ยท 2018-07-03
Assignee
Inventors
Cpc classification
E04B2002/7418
FIXED CONSTRUCTIONS
International classification
E04H1/00
FIXED CONSTRUCTIONS
E04B1/00
FIXED CONSTRUCTIONS
Abstract
A movable reconfigurable wall system having at least one module having a front and rear surface, the at least one module having: vertical end frames disposed at least at its side edges, each the vertical end frame having a vertically extending flange directed toward the front surface and a vertically extending flange directed toward the rear surface; a plurality of horizontal stringers affixed between the pair of vertical end frames; and an aesthetic surface affixed to the stringers; and a removable connecting strip, the connecting strip adapted to affix about one of the two flanges on one of the vertical end frames and join the one of the two flanges to a corresponding flange on one of a second module, a wall bracket, a finishing trim or a connection post.
Claims
.[.1. A movable reconfigurable wall system comprising: a) at least one wall module having a front and rear surface and top, bottom, right side and left side edges, said at least one wall module having: i) a vertical end frame disposed adjacent to each of said right and left side edges, each vertical end frame having a first vertically extending flange and a spaced apart second vertically extending flange thereon, each of said first vertically extending flange and said second vertically extending flange having a beaded portion, the beaded portion on one of said first vertically extending flange or said second vertically extending flange extending toward the front surface of the wall module and the beaded portion on the other of said first vertically extending flange or said second vertically extending flange extending toward the rear surface of the wall module; ii) a plurality of horizontal stringers affixed between said vertical end frames at said right and left side edges; and iii) an aesthetic surface affixed to said stringers; and b) a removable connecting strip having a pair of spaced apart flexible arms, each arm having a beaded portion thereon, the beaded portion of one of said arms being adapted to connect releasably to the beaded portion of one of said first vertically extending flange or said second vertically extending flange on said vertical end frame and the beaded portion of the other of said arms being adapted to connect releasably to the beaded portion of a corresponding opposed vertically extending flange on a separate vertical end frame of a second wall module, a wall bracket, a finishing trim or a connection post to hold one of said first vertically extending flange or said second vertically extending flange and said opposed vertically extending flange together, the beaded portions of said first vertically extending flange or said second vertically extending flange and said opposed vertically extending flange fitting inside the arms of said connecting strip to hold said first vertically extending flange or said second vertically extending flange and said opposed vertically extending flange together thereby releasably connecting said at least one wall module to the other of said second wall module, wall bracket, finishing trim or connection post..].
.[.2. The movable reconfigurable wall system of claim 1, wherein said connecting strip includes a spine adapted to fit between said first vertically extending flange or said second vertically extending flange and said opposed vertically extending flange..].
.[.3. The movable reconfigurable wall system of claim 2, wherein said connecting strip further includes a pair of flexible fin extensions extending opposite to said flexible arms for providing a seal..].
.[.4. The movable reconfigurable wall system of claim 1, wherein said aesthetic surface includes a tile panel on said front surface, said rear surface, or both said front surface and said rear surface..].
.[.5. The movable reconfigurable wall system of claim 4, wherein each said stringer includes one or more protrusions, said reconfigurable wall system further including tile clips for affixing tiles to said one or more protrusions..].
.[.6. The movable reconfigurable wall system of claim 1, wherein said aesthetic surface is a single divider selected from a group consisting of substrates consisting of glass, plastic, or wood and metal..].
.[.7. The movable reconfigurable wall system of claim 6, wherein said stringers and end frames include a channel for receiving said divider..].
.[.8. The movable reconfigurable wall system of claim 1, wherein said stringers include a cantilever channel stringer, said cantilever channel stringer having: a central horizontally extending channel portion with a generally L-shaped slot, said L-shaped slot adapted to receive and engage a substantially L-shaped hook formed on a wall accessory; an upper portion having a tile support; a lower portion having a tile support; and a pair of extending webs connecting said channel portion to said upper and a lower portion..].
.[.9. The movable reconfigurable wall system of claim 1, wherein said system further comprises an extension frame, said extension frame including a pair of vertical extension end frames and at least one stringer, said extension frame being affixed atop of said at least one module with a spline on each end of said end frame..].
.[.10. The movable reconfigurable wall system of claim 1, wherein said aesthetic surface includes a slat wall, said slat wall having slats and slat wall channels for connection to slat wall accessories..].
.[.11. The movable reconfigurable wall system of claim 1, said system further comprising a levelling system having: a universal foot; a leveller capable of engaging said universal foot; and a structural extrusion to engage surface of said at least one module, said structural extrusion connecting to said leveller, wherein said leveller provides the sole connection between said universal foot and said module..].
.[.12. The movable reconfigurable wall system of claim 11, wherein said leveller comprises: a cylindrical internally threaded upper section; an internally and externally threaded middle section, said external threads matching said internally threaded upper section; and an externally threaded lower section, said externally threaded lower section matching internal threads of said middle section, wherein said middle section can be twisted to extend or contract said leveller..].
.[.13. The movable reconfigurable wall unit of claim 11 further comprising a base trim, said base trim attaching to said universal foot..].
.[.14. The movable reconfigurable wall unit of claim 1 further comprising a ceiling connection, said ceiling connection including: a ceiling track affixed to a ceiling; a horizontal upper section affixed to said module, said horizontal upper section adapted to fit about said ceiling track; a flexible gasket affixed to said horizontal upper section and extending above said horizontal upper section to contact the ceiling..].
.[.15. The movable reconfigurable wall unit of claim 1, wherein said wall bracket comprises: an extrusion for connection to an existing wall in alignment with said end frame; and first and second flanges on said extrusion corresponding to said first vertically extending flange and said second vertically extending flange on said end frame and arranged in opposition thereto..].
.[.16. The movable reconfigurable wall unit of claim 1 further comprising a wall joint, said wall joint comprising a flexible gasket and a channel, said channel adapted to connect to a flange of said at least one module..].
.[.17. The movable reconfigurable wall unit of claim 1, wherein said at least one module includes curved stringers and curved aesthetic surfaces..].
.[.18. The movable reconfigurable wall unit of claim 1, wherein said connection post includes at least two sides having vertically extending flanges thereon corresponding to and arranged in opposition to said first and second flanges on said end frame..].
.[.19. The movable reconfigurable wall unit of claim 1, wherein said aesthetic surface includes a multimedia component..].
.[.20. The movable reconfigurable wall unit of claim 19, wherein said multimedia component is a video monitor..].
.[.21. The movable reconfigurable wall unit of claim 1, wherein said vertical end frame depth is extended to provide a deeper wall..].
.[.22. The movable reconfigurable wall unit of claim 21, wherein said deeper wall is adapted to accommodate a rear-projection video system..].
.[.23. The movable reconfigurable wall unit of claim 21, wherein said deeper wall is adapted to accommodate an integrated storage system..].
.[.24. The movable reconfigurable wall unit of claim 1, further comprising a wall mounted module for mounting to an existing wall face, said wall mounted module having: a) vertical end brackets disposed at least at its side edges, each said vertical end frame having a vertically extending flange directed away from said existing wall face; b) a plurality of horizontal stringers affixed between said pair of vertical end brackets; and c) an aesthetic surface affixed to said stringers..].
.[.25. The movable reconfigurable wall unit of claim 1, further comprising a furniture system connectable to said at least one module, the furniture system having: a work surface, said work surface connectable to said stringers; and furniture legs, said furniture legs connecting to said work surface at a first end and connecting to a threaded bolt at a second end opposite said first end, said threaded bolt allowing levelling of said work surface..].
.Iadd.26. A movable reconfigurable wall module having one or more tiles mounted thereto, and sufficient depth so that a multimedia component is mounted flush with at least one of the one or more tiles and enclosed within the wall module, the movable reconfigurable wall module comprising: a first vertical end frame, the first vertical end frame having a height, and further having a depth defined by a distance between a front side and a back side of the first vertical end frame; a second vertical end frame, the second vertical end frame having a depth that is defined by a distance between a front side and a back side of the second vertical end frame, the depth being at least as large as the depth of the first vertical end frame; a plurality of horizontal frame stringers that interconnect the first and second vertical end frames; a plurality of tiles snap-fit mounted to the horizontal frame stringers so as to provide at least a portion of a surface to the wall module; and a multimedia center suspended between the first and second vertical frames and adjacent to the one or more tiles; wherein: an outward-most facing surface of the multimedia center is co-planar with outward-most facing surfaces of the one or more tiles; at least one of the horizontal stringers in the plurality comprises a first receiving feature for receiving one or more wall accessories; the first receiving feature is accessible from outside of the first or second affixed tiles; the first receiving feature comprises a first edge that aligns with an edge of the first tile and a second edge that aligns with an edge of the second tile. .Iaddend.
.Iadd.27. The movable reconfigurable wall module as recited in claim 26, wherein: at least one of the tiles is mounted between the first and second vertical frames; and at least one of the tiles is mounted so as to span horizontally across one or both of the first or second vertical frames. .Iaddend.
.Iadd.28. The movable reconfigurable wall module as recited in claim 26, wherein the multimedia center comprises a display screen. .Iaddend.
.Iadd.29. The movable reconfigurable wall module as recited in claim 28, wherein the display screen is within the same plane as the one or more tiles. .Iaddend.
.Iadd.30. The movable reconfigurable wall module as recited in claim 28, wherein the multimedia center also comprises one or more speakers. .Iaddend.
.Iadd.31. The movable reconfigurable wall module as recited in claim 28, wherein at least one of the tiles comprises one or more integrated storage spaces. .Iaddend.
.Iadd.32. The movable reconfigurable wall module as recited in claim 26, wherein the multimedia center comprises a digital whiteboard. .Iaddend.
.Iadd.33. The movable reconfigurable wall module as recited in claim 26, wherein the multimedia center is suspended adjacent to one or more of the tiles without any intervening tile surface between the multimedia center and each of the one or more tiles. .Iaddend.
.Iadd.34. A movable reconfigurable wall module comprising: a first wall module having a first vertical end frame disposed adjacent a left edge of the first wall module and a second vertical end frame disposed adjacent a right edge of the first wall module; a first plurality of horizontal stringers interconnecting the first vertical end frame of the first wall module and the second vertical end frame of the first wall module; a first tile affixed through a snap-fit connection to one or more of the first plurality of horizontal stringers and at least a second tile affixed through a snap-fit connection to a horizontal stringer of the first wall module or a second, adjacent wall module; and a first media panel physically integrated within the first wall module between the first vertical end frame and the second vertical end frame, and adjacent to both the first and second tiles; wherein: a front face of the first media panel is coplanar with both of the first and second tiles; the front face of the first media panel extends at least from the first vertical end frame of the first wall module to the second vertical end frame of the first wall module, and thereby spans the first and second vertical end frame without any intervening surfaces between the first media panel and the first and second vertical end frames; at least one of the horizontal stringers in the plurality comprises a first receiving feature for receiving one or more wall accessories; the first receiving feature is accessible from outside of the first or second affixed tiles; and the first receiving feature comprises a first edge that aligns with an edge of the first tile and a second edge that aligns with an edge of the second tile. .Iaddend.
.Iadd.35. The movable reconfigurable wall module as recited in claim 34, further comprising: a connecting flange for connecting the first wall module to an adjacent second wall module. .Iaddend.
.Iadd.36. The movable reconfigurable wall module as recited in claim 34, wherein: the first plurality of horizontal stringers comprises an intermediate stringer that is positioned below an upper stringer and above a lower stringer; and at least the first tile is affixed to the intermediate stringer through a snap-fit connection. .Iaddend.
.Iadd.37. The movable reconfigurable wall module as recited in claim 34, wherein the first media panel comprises a display screen. .Iaddend.
.Iadd.38. The movable reconfigurable wall module as recited in claim 34, wherein the first media panel comprises a rear projector. .Iaddend.
.Iadd.39. The movable reconfigurable wall module as recited in claim 34, wherein the first media panel comprises a digital whiteboard. .Iaddend.
.Iadd.40. The movable reconfigurable wall module as recited in claim 34, wherein at least one of the first plurality of horizontal stringers comprises a multi-media channel configured to support mounting hardware for audio-video equipment mounted within the first wall module. .Iaddend.
.Iadd.41. The movable reconfigurable wall module as recited in claim 34, wherein the media panel is suspended adjacent each of the first and second tiles without any intervening tile surface between the multimedia center and the first or second tiles. .Iaddend.
.Iadd.42. The movable reconfigurable wall module as recited in claim 34, wherein: at least one of the tiles is mounted between the first and second vertical frames; and at least one of the tiles is mounted so as to span horizontally across one or both of the first or second vertical frames. .Iaddend.
.Iadd.43. The movable reconfigurable wall module as recited in claim 34, wherein the first media panel comprises a display screen. .Iaddend.
.Iadd.44. The movable reconfigurable wall module as recited in claim 43, wherein the display screen is within the same plane as the one or more tiles. .Iaddend.
.Iadd.45. The movable reconfigurable wall module as recited in claim 43, wherein the first media panel also comprises one or more speakers. .Iaddend.
.Iadd.46. The movable reconfigurable wall module as recited in claim 43, wherein at least one of the tiles comprises one or more integrated storage spaces. .Iaddend.
.Iadd.47. A movable reconfigurable wall module comprising: a first wall module having a first vertical end frame disposed adjacent a left edge of the first wall module and a second vertical end frame disposed adjacent a right edge of the first wall module; a first plurality of horizontal stringers interconnecting the first vertical end frame of the first wall module and the second vertical end frame of the first wall module; at least one of the first plurality of horizontal stringers comprising a first receiving feature for receiving one or more wall accessories; a plurality of tiles affixed to one or more of the first plurality of horizontal stringers, wherein: the first receiving feature is accessible from outside of the affixed tile; and a first media panel physically integrated within the first wall module wall, wherein an outward-most facing surface of the multimedia center is co-planar with outward-most facing surfaces of the tiles; at least one of the horizontal stringers in the first plurality comprises a first receiving feature for receiving one or more wall accessories; the first receiving feature is accessible from outside of the first or second affixed tiles; the first receiving feature comprises a first edge that aligns with an edge of the first tile and a second edge that aligns with an edge of a second tile. .Iaddend.
.Iadd.48. The movable reconfigurable wall module as recited in claim 47, further comprising: a connecting flange for connecting the first wall module to an adjacent second wall module. .Iaddend.
.Iadd.49. The movable reconfigurable wall module as recited in claim 47, wherein the tile is affixed to the one or more of the first plurality of horizontal stringers through a snap-fit connection. .Iaddend.
.Iadd.50. The movable reconfigurable wall module as recited in claim 49, wherein: the first plurality of horizontal stringers comprises an intermediate stringer that is positioned below an upper stringer and above a lower stringer; and the tile is affixed to the intermediate stringer through a snap-fit connection. .Iaddend.
.Iadd.51. The movable reconfigurable wall module as recited in claim 47, wherein the media panel is suspended adjacent each of first and second tiles without any intervening tile surface between the multimedia center and the first or second tiles. .Iaddend.
.Iadd.52. The movable reconfigurable wall module as recited in claim 47, wherein: at least one of the tiles is mounted between the first and second vertical frames; and at least one of the tiles is mounted so as to span horizontally across one or both of the first or second vertical frames. .Iaddend.
.Iadd.53. The movable reconfigurable wall module as recited in claim 47, wherein the first media panel comprises a display screen. .Iaddend.
.Iadd.54. The movable reconfigurable wall module as recited in claim 53, wherein the display screen is within the same plane as the plurality of tiles. .Iaddend.
.Iadd.55. The movable reconfigurable wall module as recited in claim 53, wherein the first media panel also comprises one or more speakers. .Iaddend.
.Iadd.56. The movable reconfigurable wall module as recited in claim 53, wherein at least one of the tiles comprises one or more integrated storage spaces. .Iaddend.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Preferred embodiments of the applicant's integrated reconfigurable wall system will now be described in greater detail and will be better understood when read in conjunction with the following drawings in which:
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(3) .Iadd.FIG. 1A is another exploded perspective view of a module representative of the present tile cladded wall system; .Iaddend.
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(35) With reference to
(36) With reference to
(37) Stringers 8 are horizontally spaced apart at intervals along the height of the module for strength and rigidity. To support objects, cantilever channel stringers 40, including a cantilever channel portion 41, are used, as shown in
(38) If the module will be visible from both sides, finishing tiles 18 can be connected to the stringers on both sides of module 20. It is not necessary that the tiles on one side of the wall be at all like the tiles on the other. They can be different materials or even aligned differently as shown in
(39) The depth or thickness of the module can be selected by varying the width of frame 12. For example, as will be described below, the modules can house a rear projection or digital video system and the greater depth is needed to enclose the componentry.
(40) With reference to
(41) As illustrated in
(42) If no gap is desired, or if tiles span adjacent modules,
(43) In an alternative embodiment illustrated in
(44) .Iadd.As such, in various embodiments, the zipper 25 may be positioned in a recessed location within the wall system 10. The recessed zipper 25 may allow for a single tile 18 to span multiple modules 20 without interference from the zipper 25. Additionally, a recessed zipper 25 may allow for the free movement of accessories 47 between adjacent wall modules 20 within a cantilever channel 41. .Iaddend.
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(46) If either of frames 12 or 17 is to start, or end, at an existing wall, flexible starter strips 37 can snap-fit onto flanges 23 as shown most clearly in
(47) Alternatively, as illustrated in
(48) Wall start 43 includes a flanges 23 and is connected to an end frame 12 or 17 using a zipper 25. As indicated above, extensions 32 can provide a seal against the wall and panel.
(49) To increase the height of an existing module 20, or to combine a glass module above or below a tile-clad module, a spline 39 can be used to connect end frame 12 (or 17) to an extension frame 12e as shown most clearly in
(50) It is desirable that work surfaces, mill work and wall accessories such as trays or document holders be connectable to modules 20. This can be easily achieved in the present system by using cantilever channel stringers 40 with channel brackets horizontally disposed in the channel between adjacent tiles 18 as shown most clearly in
(51) Each channel stringer 40 includes a central horizontally extending channel portion 41 with a generally L-shaped slot 42 formed along its length adapted to receive and engage a substantially L-shaped hook 45 formed on a wall accessory 47 such as the document holder shown in
(52) The upper and lower edges of tiles 18 that abut channel portion 41 of each channel bracket are camphored for clearance as seen most clearly in
(53) The upper and lower portions 51 and 53 of the channel stringer 40 are advantageously formed with longitudinally extended circular recesses 57 and inner channels 58. Recesses 57 are adapted to receive screws used to connect end frames 12 or 17 to channel stringers 40. Channels 58 can be used to support mounting hardware for audio-video equipment mounted within the modules, cable management clips or any other hardware to be housed or contained in the module's interior. Channels 58 are also used to connect a single-sided tile clad module to brackets attached to existing wall surfaces.
(54) With reference to
(55) As shown in
(56) As illustrated in
(57) In the case of modules having tiles that extend all the way down to the floor, applicant has developed a leveller mounting system that allows levellers to be placed anywhere along the length of a module and extra levellers to be added where needed. There are two variations of the leveller mounting system shown in
(58) Referring first to
(59) Extrusion 90 and universal foot 100 are interconnected by means of dual threaded levellers 110, an example of which is shown in
(60) Leveller 110 has three distinct sections, an upper section 112, a middle section 115 and a lower section 120. Upper section 112 is cylindrical in shape and is internally left or right hand threaded. A plate 113 is connected to the section's upper end for a permanent connection thereto. Middle section 115 is both internally and externally threaded. The external threads will match the direction of the internal threads on upper section 112 while the internal threads will be in the opposite direction to match the external threading of lower portion 120. A fixed middle nut 114 is disposed at the lower end of middle section 115. Nut 114 can be used to turn middle section 115 relative to the upper and lower sections of the leveller.
(61) As mentioned, the lower section 120 of the leveller is externally threaded and the threading will be in the opposite direction to the internal threading of upper section 112. In this way, each turn of nut 114 doubles the expansion or contraction of the leveller to halve the levelling time. The lower end of section 120 includes its own fixed adjustment nut 124 and an inverted V-shaped lower plate 125.
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(63) If modules 20 are situated atop carpet, toothed carpet grippers 130 are inserted into slots 129 in foot 100. If the modules are installed on hard surfaces, nonskid grippers can be inserted instead. The grippers can be placed precisely where needed to bear the modules weight and can be easily moved, replaced or switched over as needed.
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(65) Reference is now made to
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(67) Horizontal upper 2610 further includes a .Iadd.protrusion (.Iaddend.bead 64.Iadd.) .Iaddend.as described above to attach a tile .Iadd.(e.g., via the flexible arms of the illustrated tile clips) .Iaddend.to the horizontal upper. Further, recesses 2616 are used to attach horizontal uppers to frames 12 or 17.
(68) To affix a wall, an installer can first install ceiling track 2601 in the correct location. The wall is then created with levellers 110 in a lowermost position. The levellers 110 are then extended to level the wall and to further cause horizontal uppers 2610 to abut ceiling track 2601 on either side of ceiling track 2601, as illustrated in
(69) Alternatively, if a divider such as a glass panel is being used, a one piece upper 2701 can be used, as illustrated in
(70) The present wall system 10 includes curved walls using curved aluminum stringers and extrusions and curved tiles 18. In conventional systems, curved walls are constructed of faceted panels rather than true, radii arcs. A curved wall is illustrated in
(71) With reference to
(72) With reference to
(73) Various connectors are also provided to allow the present reconfigurable wall system to form corners. Reference is now made to
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(78) The above-described embodiments of the present invention are meant to be illustrative of preferred embodiments and are not intended to limit the scope of the present invention. Various modifications, which would be readily apparent to one skilled in the art, are intended to be within the scope of the present invention. The only limitations to the scope of the present invention are set forth in the following claims appended hereto.