ACTUATED-VALVE METERING
20180178970 ยท 2018-06-28
Inventors
- Daniel STRANGE (Royston, Hertfordshire, GB)
- Robert SELBY (Royston, Hertfordshire, GB)
- William RICHARDSON (Royston, Hertfordshire, GB)
Cpc classification
A61M11/007
HUMAN NECESSITIES
B65D83/75
PERFORMING OPERATIONS; TRANSPORTING
B65D83/54
PERFORMING OPERATIONS; TRANSPORTING
A61M11/02
HUMAN NECESSITIES
B05B11/02
PERFORMING OPERATIONS; TRANSPORTING
B05B11/1091
PERFORMING OPERATIONS; TRANSPORTING
B05B11/1015
PERFORMING OPERATIONS; TRANSPORTING
B05B9/0838
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D83/54
PERFORMING OPERATIONS; TRANSPORTING
B65D83/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
According to a first aspect of the disclosure, a spray device is provided for generating an aerosol. The spray device comprises a reservoir for containing a store of a liquid; a delivery chamber for containing a dose of the liquid received from the reservoir prior to ejection; a perforate element comprising one or more nozzles; a drive mechanism configured to drive liquid from the delivery chamber through the one or more nozzles; and a fluid metering system. The fluid metering system comprises an actuated valve that is actuatable between a closed position and an open position. The opening and closing of the actuated valve can be sequenced to control the flow of fluid from the reservoir to the delivery chamber.
Claims
1. A spray device for generating an aerosol, the spray device comprising: a reservoir for containing a store of a liquid; a delivery chamber for containing a dose of the liquid received from the reservoir prior to ejection; a perforate element comprising one or more nozzles; a drive mechanism configured to drive liquid from the delivery chamber through the one or more nozzles, thereby forming a liquid spray having one or more streams of liquid; and a fluid metering system, the fluid metering system comprising an actuated valve that is actuatable between a closed position and an open position; wherein the reservoir and the delivery chamber are in fluid communication when the actuated valve is open, and the reservoir and the delivery chamber are not in fluid communication when the actuated valve is closed, and wherein the opening and closing of the actuated valve can be sequenced to control the flow of fluid from the reservoir to the delivery chamber.
2. The spray device of claim 1, wherein the actuated valve comprises a moveable sleeve.
3. The spray device of claim 2, wherein the actuated valve comprises a body wall disposed between the reservoir and the delivery chamber.
4. The spray device of claim 3, wherein the moveable sleeve is disposed between the body wall and the delivery chamber.
5. The spray device of claim 4, wherein the moveable sleeve is moveable with respect to the body wall.
6. The spray device of claim 5, wherein the actuated valve is moveable between the open position and the closed position by a rotary motion of the moveable sleeve.
7. The spray device of claim 5, wherein the actuated valve is moveable between the open position and the closed position by an axial translation of the moveable sleeve.
8. The spray device of claim 2, wherein the moveable sleeve comprises at least one fluid transfer port.
9. The spray device of claim 3, wherein the body wall comprises at least one fluid transfer port.
10. The spray device of claim 9, wherein the actuated valve is in the open position when at least one fluid transfer port of the body wall is aligned with at least one fluid transfer port of the moveable sleeve.
11. The spray device of claim 2, wherein the reservoir comprises an outer body, the outer body comprising: a first portion having approximately the same radius as the moveable sleeve, and a second portion having a greater radius than the moveable sleeve, and wherein the moveable sleeve is disposed within the reservoir with a portion of the moveable sleeve being disposed within the first portion of the outer body, such that, in use, the liquid in the reservoir is held in contact with the second portion of the outer body and a portion of the sleeve that is not disposed within the first portion.
12. The spray device of claim 11, wherein the moveable sleeve comprises at least one fluid transfer port; and wherein the actuated valve is closed when the moveable sleeve is in in a first position and wherein the actuated valve is open when the moveable sleeve is in a second position, wherein: in the first position the fluid transfer port is positioned adjacent to the first portion of the outer body, and in the second position, the fluid transfer port is positioned such that it is surrounded by the second portion of the outer body, such that, in use, the liquid in the reservoir is prevented from passing from the into the delivery chamber when the moveable sleeve is in the first position, and the liquid in the reservoir is able to pass from the reservoir into delivery chamber through the at least one fluid transfer port when the moveable sleeve is in the second position.
13. The spray device of claim 11, wherein the first portion outer body comprises a plurality of channels that extend from the reservoir into the first portion, and wherein the actuated valve is closed when the moveable sleeve is in a first position wherein the channels are covered by the moveable sleeve, and the actuated valve is open when the moveable sleeve is in a second position wherein the channels are partially uncovered by moveable sleeve, with the channels forming a path between the reservoir and the delivery chamber.
14. The spray device of claim 12, further comprising: a seal disposed between the first portion of the outer body and the moveable sleeve for preventing the liquid in the reservoir from flowing between the first portion of the outer body and the moveable sleeve.
15. The spray device of claim 1, further comprising: a collision means comprising at least one impaction surface located downstream of the one of more nozzles, such that, in use, the liquid that is driven through the one or more nozzles impacts the impaction surface of the collision means.
16. The spray device of claim 1, wherein the one or more nozzles comprise: at least two opposing nozzles, the opposing nozzles being positioned such that projected areas of the holes at least partially intersect at the outlet side of the perforate element such that, in use, an aerosol is generated from at least two impinging jets formed when liquid is driven through the one or more nozzles.
17. The spray device of claim 2, configured such that the liquid that is driven through the nozzles forms a jet stream that breaks up into droplets by propagation of instability in the jet stream.
18. The spray device of claim 17, wherein the drive mechanism comprises a piston.
19. The spray device of claim 18, wherein the drive mechanism further, comprises a drive member, the drive member being coupled to a force generating means, wherein the spray device is configured such that upon triggering the drive mechanism, the force generating means accelerates the drive member across an acceleration gap before engaging the piston, after which the drive mechanism continues to drive the piston into the delivery chamber in order to drive the liquid from the delivery chamber through the one or more nozzles.
20. The spray device of claim 19, wherein: the force generating means comprises a spring.
21. The spray device of claim 18, wherein the force generating means comprises a compressed gas.
22. The spray device of claim 1, further comprising: an actuator configured to move the actuated valve between the open position and the closed position.
23. The spray device of claim 1, wherein each nozzle comprises an inlet with a hydraulic diameter of 5 m to 100 m (typically 30 m) and an outlet with a hydraulic diameter of 5 m to 100 m (typically 30 m).
24. The spray device of claim 19, further comprising a cap, wherein the cap comprises cam tracks that engage with the drive member and the actuated valve, and wherein the drive member, the moveable sleeve and the cam tracks are arranged such that rotation of the cap causes: the actuated valve to move from the closed position to the open position; the drive member to withdraw, thereby priming the force generating means and simultaneously retracting the piston from the delivery chamber; and the actuated valve to move from the open position to the closed position.
25. The spray device of claim 24, wherein: further rotation of the cap causes the piston to retract further from the delivery chamber after the actuated valve has been moved into the closed position, thereby causing air to be drawn into the delivery chamber through the one or more nozzles.
26. A method of operating the spray device of claim 19, comprising: opening the actuated valve; withdrawing the piston from the delivery chamber while the actuated valve is open, thereby allowing a portion of the liquid in the reservoir to flow into the delivery chamber through the actuated valve; closing the actuated valve; further withdrawing the piston while the actuated valve is closed, thereby causing air to flow into the delivery chamber though the one of more nozzles; and triggering the drive mechanism to force the piston into the delivery chamber, thereby causing the liquid in the delivery chamber to be driven through the one or more nozzles.
27. A spray device for generating an aerosol, the spray device comprising; a pre-metered dose unit, the pre-metered dose unit comprising a flexible membrane and a rigid perforate element comprising one or more nozzles, the pre-metered dose unit being configured to hold a volume of a liquid; and a drive mechanism comprising a plunger configured to act on the flexible membrane of the unit dose container such that plunger forces the flexible membrane into the pre-metered dose unit in order to drive the fluid in the pre-metred dose unit through the one or more nozzles, thereby forming a liquid spray.
28. The spray device of claim 27, further comprising: a collision means comprising at least one impaction surface located downstream of the one of more nozzles, such that, in use, the liquid that is driven through the one or more nozzles impacts the impaction surface of the collision means.
29. The spray device of claim 28, wherein the one or more nozzles comprise: at least two opposing nozzles, the opposing nozzles being positioned such that projected areas of the holes at least partially intersect at the outlet side of the perforate element such that, in use, an aerosol is generated from at least two impinging jets formed when liquid is driven through the one or more nozzles.
30. The spray device of any of claim 29, configured such that the liquid that is driven through the nozzles forms a jet stream that breaks up into droplets by propagation of instability in the jet stream.
31. The spray device of claim 30, wherein the drive mechanism comprises a spring loaded actuator which is loaded during a priming step and which has an acceleration gap between the triggering point and when it applies force to the plunger.
32. The spray device of claim 31, wherein the drive mechanism comprises compressed gas acting on a piston such that the piston has an acceleration gap between the triggering point and when it applies force to the plunger.
33. The spray device of claim 32, wherein each nozzle comprises an inlet and an outlet and each nozzle has a hydraulic diameter of 5 m to 100 m (typically 30 m).
34. The spray device of claim 27, wherein each nozzle comprises an orifice that passes through the perforate element.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION OF THE FIGURES
[0062] The present disclosure relates to examples of spray devices including metering systems having actuated valves and spray devices that use pre-metred dose containers. The term actuated valve refers to valves that are actively moved between an open position and a closed position, as opposed to passive valves that are opened or closed as a result of a pressure differential. The valves may be actuated manually or may be actuated by a powered actuation mechanism. The actuation mechanism may be directly coupled to the valve, or may be connected indirectly, such as through a mechanical connection.
[0063] The spray devices described herein comprise nozzles through which liquids are ejected. The nozzles are typically an orifice that that passes through an end wall of the spray device. The end wall of the spray device is described here in as a perforate element, with the nozzles constituting the perforations in the element.
[0064]
[0065] A moveable sleeve 3 is disposed within the body wall 2. The sleeve 3 is also cylindrical and has approximately the same radius as the inner surface of the body wall 2. The sleeve fits closely to the inner surface of the surrounding body wall 2 and is able to rotate relative to the body wall 2. Thus, the moveable sleeve 3 and the body wall 2 form a double layered housing partically defining a delivery chamber 7 for holding a volume of liquid to be aerosolised.
[0066] A piston 1 is provided within the moveable sleeve 3 and, thus, also within the body wall 2. The piston 1 is able to rotate with the sleeve 3 and move axially relative to both the body wall 2 and sleeve 3. The piston 1 has an end section having the same cross section as the delivery chamber 7. The position of the piston end section defines the extent of the delivery chamber 7.
[0067] The piston 1 is shown with a moulded piston seal to help minimise the component count and assembly processes for cost reasons but this could be replaced by a separate seal such as an O-ring.
[0068] The moveable sleeve 3 comprises a sleeve fluid transfer port 4. The body wall 2 comprises a body fluid transfer port 5. The body wall and the sleeve wall cooperate to form an actuated valve system, the valve being open when the fluid transfer port 4 of the sleeve is aligned with the fluid transfer port of the body wall, thus providing a continuous path through which fluid can flow from outside the delivery chamber into the delivery chamber. Conversely, the actuated valve is closed when the fluid transfer ports do not overlap, because the path through the body wall fluid transfer port 4 is blocked by the moveable sleeve.
[0069] In some embodiments, the metering system is disposed within a liquid reservoir. In the position shown in
[0070] As the piston 1 is withdrawn, the delivery chamber 7 is filled by liquid drawn from a reservoir through the aligned fluid transfer ports 4 and 5.
[0071]
[0072] In some examples, the actuated valve is closed before the piston 1 has been fully withdrawn, in order to draw a small amount of air into the delivery chamber 7 through the ejection nozzles.
[0073] In some examples, the one or both of the piston 1 and the moveable sleeve 3 is connected to a cap that can be rotated relative to the body wall 2. In this case the actuation of the valve occurs through a rotation of the cap. The cap could be rotated using a motor or manually by a user. In some examples, the piston 1 or the sleeve 3 is directly rotated using a motor.
[0074] After the closing of the actuated valve, the delivery chamber 7 is sealed other than the fluid path through the one of more nozzles. The piston is then driven into the delivery chamber, which generates the pressure needed for the formation of an aerosol.
[0075] In some examples, the force generating means that causes the piston 1 to be driven into the delivery chamber 7 comprises a spring, which is primed as the piston is withdrawn. In some examples, the piston 1 is driven into the delivery chamber 7 using a compressed gas, which is expanded into an expansion chamber located above the piston 1.
[0076] In some examples, a collision means comprising at least one impaction surface is located downstream of the one of more nozzles, such that, in use, the liquid that is driven through the one or more nozzles impacts the impaction surface of the collision means in order to assist in the aerosolising process.
[0077] In some examples, the ejection parameters are configured such that the liquid that is driven through the nozzles forms a jet stream that breaks up into droplets by propagation of instability in the jet stream.
[0078]
[0079] The spray device comprises an outer body 10 having a narrow first portion defining a reservoir 10 and a wide second portion defining a recess 16. The moveable sleeve 11 is disposed within the outer body 10, with a portion of the sleeve 11 being disposed within the recess 16 and a portion of the sleeve 11 being disposed in the reservoir 15. The inner radius of the first portion is approximately the same as the outer radius of the sleeve 11, so that the sleeve 11 fits closely to the first portion of the outer body 10 when positioned in the recess. The space between the sleeve 11 and the wide second portion defines a reservoir 15 that can be filled with a liquid. The close fit between the sleeve and the narrow first portion prevents the liquid from entering the recess from the reservoir. To further ensure that liquid does not enter the reservoir, an elastomeric O-ring seal is provided in an O-ring slot 13 in the narrow first portion. This forms a seal between the narrow first portion of the outer body 10 and the moveable sleeve 11, which prevents the liquid from flowing into the recess around the outside of the moveable sleeve 11.
[0080] In some examples, the elastomeric O-ring and the O-ring slot 13 are omitted and a seal is formed as a result of the contact between the moveable sleeve 11 and narrow outer body of the recess 16. This is particularly effective as pressure within the moveable sleeve 11 will act to expand the sleeve 11 against the walls of the recess 16.
[0081] In this example the end of the sleeve 11 has one or more fluid transfer ports 14 in at one end. In the shown example, the fluid transfer ports 14 are slots that extend from the end of the sleeve 11 some distance up the side of the sleeve 11. When the moveable sleeve is fully 11 inserted into the recess, as shown in
[0082] When the sleeve 11 is partially, or fully, withdrawn from the recess 16, the fluid transfer ports become partially or fully exposed to the reservoir 15. This creates a fluid path between the fluid volume in the fluid reservoir 15 in the body 10 to the delivery chamber 17 via the fluid transfer ports in the sleeve 14. In this position, the actuated valve is open.
[0083] In the examples in which the fluid transfer ports 14 are elongated slots, the actuated valve can be opened without fully withdrawing the sleeve 11 from the recess 16. This is advantageous in terms of maintaining alignment between these two components. The spray device has a nozzle arrangement 18 comprising two nozzles that are directed towards one another such that the ejected streams collide outside of the delivery chamber 17. The nozzle arrangement 18 forming part of the aerosolising means is more fully described with reference to
[0084] In some examples, the sleeve 11 is moved using a motor. In other examples, the sleeve 11 is moved manually.
[0085] In some examples, the sleeve 11 comprises a flanged region that engages cam tracks in a rotatable cap. In such an example, an axial motion of the sleeve can be brought about by a rotation of the cap.
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[0089] In some examples, the aerosolising means has more than two nozzles.
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[0091] In some embodiments, a collision means comprising at least one impaction surface is located downstream of the nozzle 21, such that, in use, the liquid that is driven through the nozzle 21 impacts the impaction surface of the collision means.
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[0093] When the piston 34 is withdrawn fluid can flow from the reservoir 33 to the chamber 32. When the piston is fully withdrawn then the sleeve 31 is returned to full engagement with the chamber 32 to reform the sealed chamber in preparation for the advancing of the piston to eject fluid through the nozzles of the aerosolising means 35.
[0094] In each of the embodiments in
[0095] For example, if during the filling process the actuated valve is closed before the piston 1 is fully withdrawn, a small dose of air can be drawn into the delivery chamber 17 through the one or more nozzles 6. This is particularly advantageous when working with shear thinning fluids, because the ejection process can begin by ejecting air, during which time the liquid can be accelerated; this causes the liquid to shear thin before being introduced to the nozzle, producing a reliable ejection.
[0096] Similarly, active control of the movement of the valve allows closure of the valve can be ensured before fluid dispensing is started. This overcomes the challenges seen with passive non-return valves that are otherwise used. Typically non-return valves designed for low pressure bias operation need some counter flow to generate a pressure differential to close. This slows down the closure and can lead to inconsistency to the start of the pressurisation of the chamber and leakage from the chamber.
[0097] Alternatively, biased sprung loaded non-return valves are be used; however these have the opposite issue of requiring a pressure differential to be opened, and so at the start of the filling event an negative pressure is needed in the delivery chamber. This has potential negative consequences: negative pressure can lead to out gassing of the fluid which will adversely affect metering accuracy and add to the compliance in the delivery chamber at the start of the pressurisation and spray event
[0098] Furthermore, in many spray devices the delivery nozzle is open to the atmosphere; applying a negative pressure to the metering chamber can, therefore, draw unintended air into the metering chamber through the nozzle, thus further compromising metering accuracy and consistency and increasing compliance due to the compressibility of the air within the chamber. By providing an actuated valve that can be controlled to open or close as a depending on the position of the piston, it is possible to eliminate the above issues and provide an aerosol spray device which can control the fluid and air flow into the chamber.
[0099]
[0100] The main consideration regarding the achievement of a reliable fast start up when using a pre-metered unit dose is the application of the required force to the unit dose and the displacement between the drive mechanism and the unit dose once a unit dose is loaded into a spray device.
[0101] The provision of an enclosed dose contained allows the use of a drive mechanism with an acceleration gap to provide a fast start to the delivery event. By using a physical travel stop to limit the extent of motion of the drive mechanism or piston, a fast end to the pressurisation can also be achieved.
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[0105] The device further comprises a cap 52 having cam tracks 53 that engage the sleeve 46 and the drive mechanism 43. The axial position of the sleeve 46 is determined by the rotation of the cap 52, as is the priming of the drive member 43 and the withdrawal of the piston 47. This allows the relative timing of the valve opening and closing to be carefully co-ordinated with the priming and the piston withdrawal.
[0106] Specifically, as the cap 52 is rotated relative to the body 48, the spring carrier 43 is moved by the cam track 44 such that it compresses the spring 42. As the cap 52 is rotated it also withdraws the sleeve 46 through the interaction of the disc 45 attached to the sleeve 46 running in cam tracks 53.
[0107] The profile of the cam tracks 53 are arranged to control the motion of the sleeve 46 to operate the actuated valve functions created by the interaction of the sleeve 46 and the slots 50 in the delivery chamber 54.
[0108] The piston is coupled to the spring carrier 43 through a coupling mechanism 56 which latches on to the head 55 of a piston rod forming part of the piston 47. The coupling mechanism 56 has a degree of play, which allows the piston to move a pre-defined distance independently of the spring carrier 43. As the piston 47 is lifted by the drive member 43 via the coupling mechanism 56 acting on the head of the piston rod 55, the sleeve 46 is also raised through interaction with the cam tracks in the cap 52 and the top of the sleeve 45 such that the valve is opened allowing fluid to flow from the reservoir 57 into the chamber 54 through now open fluid path via the slots 50. As the rotation of the cap 52 is continued, the drive member 43 is latched into a latch 41 within the cap 52. The cam track 53 for the sleeve 47 is arranged such that, as the rotation of the cap 52 continues, the sleeve 47 is re-inserted back into full engagement with the recess to form a sealed delivery chamber 54.
[0109] The spring carrier 43 is disengaged from the cam track in the cap 52 by running into an axial track that provides clearance for the drive member 43. The play between the drive member 43 and the piston 47 caused by the coupling mechanism creates a gap between the drive member 43 and the piston 47. When the actuation button 40 is pressed, the latch is released and the spring carrier drive member 43 is accelerated back towards the piston until the gap 49 is taken up. This acceleration space allows for a fast rise in pressure within the chamber 54 which is beneficial for clean start-up of the aerosol.
[0110] The cam tracks 44 that drive the axial motion of the spring carrier 43 and the tracks 53 that drive the axial position of the sleeve 46 can be arranged to set the timing of the valve opening such that the valve opens when the piston starts to withdraw to allow dose metering and closes as the spring carrier 43 engages with the trigger 41 such that, once triggered, the pressure in the dose chamber rises appropriately.
[0111] In a similar example, the rotary valve arrangement described in conjunction with
[0112] In another example, using the axially actuated valve illustrated in
[0113] Similar functionality is provided by the axial track in the cap that provides clearance for the spring carrier if the track is curved towards the end of travel. This induces rotary motion in the spring carrier relative to the cap and in turn this can release the cap from its initial engagement with the body 48 and so releasing the residual spring load and so rapidly reducing the delivery pressure and giving a clean end to the delivery.