STRAIN WAVE GEAR REQUIRING REDUCED RADIAL INSTALLATION SPACE

Abstract

The invention relates to a strain wave gear, having an outer ring with an inner toothing, with which a flexible inner ring with an outer toothing engages at two opposing points. The strain wave gear is characterized in that the ratio of the pitch diameter of the outer ring to the rim thickness of the outer ring lies in the region of 13 to 21, especially in the region of 17 to 19, especially at 17.587, wherein the teeth of the toothing of the inner ring have a profile angle in the region of 8 degrees to 15 degrees or in the region of 11 degrees to 12 degrees or one of 11.615 degrees, and/or wherein the teeth of the toothing of the outer ring have a profile angle in the region of 8 degrees to 15 degrees or in the region of 11 degrees to 13 degrees or one of 12.474 degrees.

Claims

1. A strain wave gear, having an outer ring with an inner toothing, with which a flexible inner ring with an outer toothing engages at two opposing points, characterized in that the ratio of the pitch diameter of the outer ring to the rim thickness of the outer ring lies in the region of 15 to 20, especially in the region of 16 to 18, especially at 17.587, and a. the teeth of the toothing of the inner ring have a profile angle in the region of 8 degrees to 15 degrees or in the region of 11 degrees to 12 degrees or one of 11.615 degrees, and/or b. the teeth of the toothing of the outer ring have a profile angle in the region of 8 degrees to 15 degrees or in the region of 11 degrees to 12 degrees or one of 12.474 degrees.

2. The strain wave gear as claimed in claim 1, characterized in that the number of teeth of the outer toothing of the flexible inner ring is between 154 and 166 teeth or amounts to precisely 160 teeth and the inner toothing of the outer ring has precisely two more teeth than the outer toothing of the flexible inner ring.

3. The strain wave gear as claimed in claim 1, characterized in that the outer ring has a rim thickness in the region of 3 mm to 8 mm, especially in the region of 4 mm to 6 mm, especially of 5 mm.

4. The strain wave gear as claimed in claim 1, characterized in that the outer ring contains iron and/or the outer ring consists of steel.

5. The strain wave gear as claimed in claim 1, characterized in that a. the outer toothing and the inner toothing each have a modulus in the region of 0.4 mm to 0.7 mm or in the region of 0.5 mm to 0.6 mm or in the region of 0.55 mm to 0.57 mm or of 0.56875 mm, and/or. b. the outer toothing of the inner ring has a pitch diameter in the region of 90 mm to 92 mm or in the region of 90.5 mm to 91.5 mm or of 91.0 mm, and/or c. the inner toothing of the outer ring has a pitch diameter in the region of 91 mm to 93 mm or in the region of 91.8 mm to 92.3 mm or of 92.1375 mm.

6. The strain wave gear as claimed in claim 1, characterized in that the strain wave gear has a deflection in the region of 1.1 mm to 1.3 mm or in the region of 1.18 mm to 1.22 mm or one of 1.20 mm.

7. The strain wave gear as claimed in claim 1, characterized in that the strain wave gear comprises a wave generator, which is mounted rotatably in the inner ring by means of a bearing.

8. The strain wave gear as claimed in claim 7, characterized in that the bearing has a cross section height in the region of 11 mm to 13 mm or in the region of 12.1 mm to 12.4 mm or one of 12.26 mm.

9. The strain wave gear as claimed in claim 7, characterized in that the roller bodies of the bearing, especially balls, have a roller body diameter in the region of 8.5 mm to 8.9 mm or in the region of 8.7 mm to 8.8 mm or one of 8.731 mm.

10. The strain wave gear as claimed in claim 7, characterized in that a. the quantity of the strain wave gear which is computed from (deflection/cross section height) lies in the region of 0.08 to 0.12 or lies in the region of 0.09 to 0.11 or b. the strain wave gear obeys the relation: (deflection/cross section height)=0.0979.

11. The strain wave gear as claimed in claim 7, characterized in that a. the quantity of the strain wave gear which is computed from (deflection/cross section height)roller body diameter lies in the region of 0.7 to 1.0 or lies in the region of 0.8 to 0.9 or b. the strain wave gear obeys the relation: (deflection/cross section height)roller body diameter=0.855.

12. The strain wave gear as claimed in claim 1, characterized in that a. the ratio of the deflection and the pitch diameter of the inner ring in the strain wave gear lies in the region of 0.008 to 0.018 or lies in the region of 0.01 to 0.016 or b. the ratio of the deflection and the pitch diameter of the inner ring in the strain wave gear amounts to 0.0132.

13. The strain wave gear as claimed in claim 1, characterized in that in the strain wave gear a. the teeth of the toothing of the inner ring have a tooth thickness in the region of 0.7 mm to 0.9 mm or in the region of 0.75 mm to 0.85 mm or one of 0.8 mm, and/or b. the teeth of the toothing of the outer ring have a tooth thickness in the region of 0.8 mm to 1.1 mm or in the region of 0.86 mm to 0.96 mm or one of 0.916 mm.

14. The strain wave gear as claimed in claim 1, characterized in that a. in the strain wave gear the ratio of the deflection to the number of teeth of the inner ring lies in the region of 0.005 to 0.01 or lies in the region of 0.006 to 0.009 or b. in the strain wave gear the ratio of the deflection to the number of teeth of the inner ring is 0.0075.

15. The strain wave gear as claimed in claim 1, characterized in that a. the rim thickness of the inner ring lies in the region of 0.9 mm to 1.3 mm or lies in the region of 1.1 mm to 1.2 mm or b. the rim thickness of the inner ring is 1.128 mm.

16. The strain wave gear as claimed in claim 1, characterized in that a. in the strain wave gear the ratio of the deflection to the rim thickness of the inner ring lies in the region of 0.9 to 1.2 or lies in the region of 1.00 to 1.12 or b. in the strain wave gear the ratio of the deflection to the rim thickness of the inner ring is 1.06.

17. The strain wave gear as claimed in claim 1, characterized in that a. in the strain wave gear the ratio of the deflection to the profile angle of the teeth of the inner ring lies in the region of 0.06 to 0.015 or lies in the region of 0.08 to 0.12, or b. in the strain wave gear the ratio of the deflection to the profile angle of the teeth of the inner ring is 0.103.

18. The strain wave gear as claimed in claim 1, characterized in that a. in the strain wave gear the ratio of the deflection to the tooth thickness of the teeth of the inner ring lies in the region of 1.1 to 1.9 or lies in the region of 1.4 to 1.6 or b. in the strain wave gear the ratio of the deflection to the tooth thickness of the teeth of the inner ring is 1.50.

19. The strain wave gear as claimed in claim 1, characterized in that a. the evolvent portion of the toothing length of the inner ring lies in the region of 15% to 40% or lies in the region of 19% to 39% or amounts to 24%, and/or b. the evolvent portion of the toothing length of the outer ring lies in the region of 19% to 39% or lies in the region of 24% to 34% or lies in the region of 26% to 31% or amounts to 29%.

20. The strain wave gear as claimed in claim 1, characterized in that the outer toothing of the flexible inner ring has, instead of between 154 and 166 teeth, a number of teeth in the region of 308 to 332 teeth, in particular it has precisely 320 teeth, and the inner toothing of the outer ring has precisely four more teeth than the flexible inner ring.

21. The strain wave gear as claimed in claim 20, characterized in that the outer toothing and the inner toothing each have a modulus value which corresponds to half the modulus value as mentioned in claim 2.

22. The strain wave gear as claimed in claim 1, characterized in that the inner ring engages with the outer ring at three points instead of two points and the outer toothing of the flexible inner ring has, instead of between 154 and 166 teeth, a number of teeth in the region of 231 to 249 teeth, in particular it has precisely 240 teeth, and the inner toothing of the outer ring has precisely three more teeth than the outer toothing of the flexible inner ring.

23. The strain wave gear as claimed in claim 22, characterized in that the outer toothing and the inner toothing each have a modulus value which corresponds to of the modulus values mentioned in claim 2.

24. The strain wave gear as claimed in claim 1, characterized in that the inner ring engages with the outer ring at four points instead of two points and the inner toothing of the outer ring has, instead of two, precisely four more teeth than the outer toothing of the flexible inner ring.

25. An actuator with a superposition gear, wherein the superposition gear is a strain wave gear as claimed in claim 1, and with a motor which drives a shaft of the strain wave gear.

26. The actuator as claimed in claim 25, characterized in that the actuator is designed as a superimposition actuator for a vehicle steering, which is designed to superimpose additional steering movements on the steering movements executed with a steering handle.

27. The actuator as claimed in claim 25, characterized in that a. more than two coils of the motor are switched to a common motor phase and/or b. at least one coil of the motor is wound with at least two wires switched in parallel with each other, and/or c. on at least one stator tooth, especially on all stator teeth respectively, there are present exactly 17 windings or on at least one stator tooth, especially on all stator teeth respectively, there are present more than 17 windings, and/or d. the coil cross section area in the motor per each coil tooth is greater than 1.4 mm.sup.2, and/or e. the rotor of the motor has more than 4 pole pairs and/or f. the length of the magnets is 20 mm or the length of the magnets is more than 20 mm and/or g. the outer diameter of the rotor lies in the region of 42 mm to 46 mm or the outer diameter of the rotor is 45 mm and/or h. the tip circle diameter of the magnets is greater than 40 mm.

28. The actuator as claimed in claim 25, characterized in that a. the motor and the strain wave gear are arranged coaxially to each other and/or b. the motor and the strain wave gear together form a superimposition actuator and/or c. the motor and the strain wave gear are arranged in a common housing.

29. The actuator as claimed in claim 25, wherein the actuator is connected to an active chassis for a motor vehicle.

30. A vehicle steering, comprising an actuator as claimed in claim 25 and a steering handle connected to the actuator.

31. The vehicle steering as claimed in claim 30, characterized in that the actuator as a superimposition actuator comprises an input shaft mechanically connected to the steering handle and a drive shaft, arranged coaxially to the input shaft, which is driven by the motor and mechanically connected to a wave generator of the strain wave gear.

32. The vehicle steering as claimed in claim 30, wherein the vehicle steering is part of a motor vehicle.

33. The strain wave gear according to claim 1, wherein the strain wave gear is part of a motorized linkage for the connecting of two carriers of a programmable automated movement device able to move relative to each other.

34. The actuator according to claim 25, wherein the actuator is part of a motorized linkage for the connecting of two carriers of a programmable automated movement device able to move relative to each other.

Description

BRIEF DESCRIPTION OF THE DRAWING VIEWS

[0075] The drawing represents the subject of the invention in exemplary and schematic fashion, which shall be described below with the aid of the figures; the same or equivalent elements will usually be provided with the same reference numbers.

[0076] In the drawings:

[0077] FIG. 1 shows a vehicle steering assembly formed in accordance with an embodiment of the present invention;

[0078] FIG. 2 schematically illustrates a strain wave gear having an outer ring, an inner ring, a wave generator, and a ball bearing;

[0079] FIG. 3 schematically illustrates a high axis D of the inner ring and a low axis E of the inner ring;

[0080] FIG. 4 schematically illustrates a cross section height of the bearing;

[0081] FIG. 5 schematically illustrates a profile angle of teeth of toothing of the inner ring;

[0082] FIG. 6 schematically illustrates a tooth thickness; and

[0083] FIG. 7 schematically illustrates a rim thickness of the inner ring.

DETAILED DESCRIPTION OF THE INVENTION

[0084] FIG. 1 shows a sample embodiment of a vehicle steering 1, containing an actuator, designed as a superimposition actuator 3 and having a sample embodiment of a strain wave gear 9 according to the invention. The vehicle steering 1 comprises a steering handle 2, which is in operative connection to the superimposition actuator 3. The superimposition actuator 3 has the function of superimposing additional steering movements onto the steering movements exerted with a steering handle 2. The steering movements exerted by the driver with the steering handle 2 are transmitted, along with the additional steering movements, via a steering gear 4 and via tie rods 5 to the wheels 6 and the wheel steering angle of the wheels 6 is adjusted accordingly.

[0085] The superimposition actuator 3 has an input shaft 7, which is mechanically connected to the steering handle 2. The superimposition actuator 3 furthermore has an output shaft 8, which is mechanically coupled to the steering gear 4.

[0086] The strain wave gear 9 comprises the output shaft 8, which is rotationally mounted by means of an output bearing 10. The output shaft 8 is firmly connected to an outer ring 11, having an inner toothing 12. The strain wave gear 9 furthermore has an inner ring 13 flexible in the radial direction, having an outer toothing 14. The outer toothing 14 of the flexible inner ring 11 has exactly 160 teeth, while the inner toothing 12 of the outer ring 11 has exactly 162 teeth. The outer toothing 14 of the flexible inner ring 11 engages with the inner toothing 12 of the outer ring 11 at two mutually opposite points.

[0087] The ratio of the pitch diameter of the outer ring 11 to the rim thickness of the outer ring 11 lies in the region of 15 to 20. The teeth of the toothing of the inner ring 13 all have the same profile angle, namely, each time a profile angle in the region of 8 degrees to 15 degrees, in particular precisely 11.615 degrees, while the teeth of the toothing of the outer ring 11 each time have a profile angle in the region of 8 degrees to 15 degrees, especially precisely 12.474.

[0088] The flexible inner ring 13 is connected in rotationally firm manner to the input shaft 7.

[0089] The superimposition actuator 3 furthermore has an electrical superposition drive 15, comprising a stator 17 fastened to a housing 16 and a rotor 19 arranged rotationally firm to a wave generator 18. The housing 16 may be connected in rotationally firm manner to a vehicle chassis.

[0090] The wave generator 18 is provided with a wave generator bearing 20, which makes it possible for the wave generator 18 to turn within the inner ring 13, the inner ring 13 being pressed by the wave generator 18 and its wave generator bearing 20 into an oval shape, which revolves upon rotation of the wave generator 18 inside the inner ring 13 so that the outer toothing 14 of the inner ring 13 rolls along the inner toothing 12 of the outer ring 11. The wave generator 18 is connected to a drive shaft 21, fashioned as a hollow shaft, which is mounted rotationally on the housing 16 by means of at least one bearing 22, especially two bearings.

[0091] The output shaft 8 is likewise fashioned at least partly as a hollow shaft, in which a centering pin 23 is anchored. The centering pin 23 serves to center the output shaft 8 and the input shaft 7 and support them by means of another bearing 24 so that they can turn relative to each other.

[0092] The superimposition actuator 3 has a bearing module 25, comprising a bearing 26 for the rotational mounting of the input shaft 7. Inside the bearing module 25 is provided a rotation angle sensor 27, whose output signals are used to control or regulate the commutation of the electrical superposition drive 15. The rotation angle sensor 27 in an alternative embodiment may be provided not in the bearing module 25, but instead adjacent to the rotor 19 in a region between the rotor 19 and the wave generator 18. This rotation angle sensor 27 is shown by dashed line in FIG. 1.

[0093] The commutation of the superposition drive 15 is controlled by an electronics package 30, which receives the output signals of the rotation angle sensor 27. The electronics package 30 may consist of several components, as represented schematically in FIG. 1. Furthermore, the electronics package 30 in an alternative design may be arranged as a path control device outside the superimposition actuator.

[0094] The superimposition actuator 3 may be outfitted with a steering angle sensor 28 integrated in the superimposition actuator. Specifically, the steering angle sensor 28 is likewise arranged in the bearing module 25 and designed to continually measure the rotary angle position of the input shaft 7 and send corresponding signals to the electronics package 30. The steering angle sensor 28 in an alternative design may be arranged in the region of the steering handle 2.

[0095] The electronics package 30 contains a superposition electronics, which regulates the superposition drive 15 in dependence on signals of the steering angle sensor 28 and in dependence on further parameters in regard to the driving conditions, which the electronics package 30 receives from the outside.

[0096] The bearing module 25 has its own housing 29. This forms a cover for the housing 16 of the superimposition actuator 3 and at the same time seals off the housing 16.

LIST OF REFERENCE NUMBERS

[0097] 1 Vehicle steering [0098] 2 Steering handle [0099] 3 Superimposition actuator [0100] 4 Steering gear [0101] 5 Tie rods [0102] 6 Wheels [0103] 7 Input shaft [0104] 8 Output shaft [0105] 9 Strain wave gear [0106] 10 Output bearing [0107] 11 Outer ring [0108] 12 Inner toothing [0109] 13 Inner ring [0110] 14 Outer toothing [0111] 15 Superposition drive [0112] 16 Housing [0113] 17 Stator [0114] 18 Wave generator [0115] 19 Rotor [0116] 20 Wave generator bearing [0117] 21 Drive shaft [0118] 22 Bearing [0119] 23 Centering pin [0120] 24 Another bearing [0121] 25 Bearing module [0122] 26 Bearing for rotational mounting of the input shaft 7 [0123] 27 Rotation angle sensor [0124] 28 Steering angle sensor [0125] 29 Housing of the bearing module 25 [0126] 30 Electronics package [0127] 31 Outer ring [0128] 32 Inner ring [0129] 33 Wave generator [0130] 34 Ball bearing [0131] 35 Cross section height [0132] 36 Profile reference line [0133] 37 Pitch circle [0134] 38 Tooth base [0135] 39 Inner surface of the inner ring