SYNTHETIC-RESIN CONTAINER LID, METHOD FOR MANUFACTURING SAME, AND POST-PROCESSING APPARATUS FOR EXECUTING THE METHOD
20230098984 · 2023-03-30
Assignee
Inventors
Cpc classification
B65D2401/30
PERFORMING OPERATIONS; TRANSPORTING
B65D41/3428
PERFORMING OPERATIONS; TRANSPORTING
B65D55/16
PERFORMING OPERATIONS; TRANSPORTING
B26D1/03
PERFORMING OPERATIONS; TRANSPORTING
B26F1/18
PERFORMING OPERATIONS; TRANSPORTING
B26D2001/006
PERFORMING OPERATIONS; TRANSPORTING
B26F2210/04
PERFORMING OPERATIONS; TRANSPORTING
B26D2001/0033
PERFORMING OPERATIONS; TRANSPORTING
B29D99/0096
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D41/34
PERFORMING OPERATIONS; TRANSPORTING
B29D99/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A synthetic-resin container lid having tamper-evident characteristics, which is not separated in its entirety from a mouth-neck portion of a container even after the mouth-neck portion of the container is unsealed, is manufactured rapidly and inexpensively. A plurality of scores (26, 30, 32, 34, 36, 38) are formed, as post-processing, at predetermined positions in an incomplete container lid formed with no scores.
Claims
1. A synthetic-resin container lid which is applied to a container formed with an external thread, and a locking jaw section located below the external thread, on an outer peripheral surface of a mouth-neck portion, the synthetic-resin container lid comprising: a body having a top panel wall, and a cylindrical skirt wall extending downward from a peripheral edge of the top panel wall, an inner peripheral surface of the skirt wall being formed with an internal thread to be screwed to the external thread; and a cylindrical tamper-evident bottom portion which is connected to the skirt wall via a breakable line extending in a circumferential direction, and which has an inner peripheral surface where locking means to be locked to the locking j aw section is disposed, wherein the breakable line is defined by forming a plurality of first scores extending in the circumferential direction at intervals in the circumferential direction, or by forming a groove continuously in the circumferential direction to reduce a residual thickness, except for a specific region extending in the circumferential direction, a pair of second scores extending in the circumferential direction at an interval in the circumferential direction in a lower part of the skirt wall; a pair of third scores extending in the circumferential direction at an interval in the circumferential direction in an upper part of the tamper-evident bottom portion; a pair of fourth scores extending in the circumferential direction at an interval in the circumferential direction in the tamper-evident bottom portion axially below the third scores; and a fifth score extending in the circumferential direction in the tamper-evident bottom portion axially below the third scores are formed in the specific region, and an inner end of each of the third scores is located circumferentially outside an inner end of each of the second scores; an outer end of each of the third scores is located circumferentially outside an outer end of each of the second scores; an inner end of each of the fourth scores is located circumferentially inside the inner end of each of the third scores; and each of both ends of the fifth score is located in alignment with, or circumferentially outside, the inner end of each of the second scores and the inner end of each of the fourth scores, and a pair of sixth scores extending in an axial direction is further formed in the specific region, the sixth scores connecting inner end parts of each of the second scores, connecting inner end parts of the fourth scores, and both end parts of the fifth score.
2. The synthetic-resin container lid according to claim 1, wherein the breakable line is defined by forming the plurality of first scores extending in the circumferential direction at intervals in the circumferential direction, except for the specific region.
3. The synthetic-resin container lid according to claim 1, wherein the fifth score is located axially below the fourth scores.
4. The synthetic-resin container lid according to claim 3, wherein the inner end of each of the second scores and the inner end of each of the fourth scores are located in alignment, and each of the both ends of the fifth score is located circumferentially outside the inner end of each of the second scores and the inner end of each of the fourth scores.
5. The synthetic-resin container lid according to claim 1, wherein each of the third scores is located in axial alignment with the breakable line, and the outer end of each of the third scores is directly connected to the breakable line.
6. The synthetic-resin container lid according to claim 1, wherein seventh scores extending axially, which connect outer end parts of each of the third scores to the breakable line, are further formed in the specific region.
7. A method for manufacturing the synthetic-resin container lid according to claim 1, comprising: an incomplete container lid molding step of compression molding or injection molding an incomplete container lid of a shape having none of the breakable line, the second scores, the third scores, the fourth scores, the fifth score, and the sixth scores formed therein; and a post-processing step of applying cutting blades to the incomplete container lid, after the incomplete container lid molding step, to form the breakable line, the second scores, the third scores, the fourth scores, the fifth score, and the sixth scores.
8. The method according to claim 7, wherein in the post-processing step, the incomplete container lid is allowed to revolve around an arcuate cutting tool, while rotating on an axis thereof, along an outer peripheral edge or an inner peripheral edge of the arcuate cutting tool having the cutting blades arranged on the outer peripheral edge or the inner peripheral edge.
9. A post-processing apparatus for executing the post-processing step in the method according to claim 7, comprising: a first cutting tool constituted by a stack of a first cutting blade of an arcuate plate shape for forming the breakable line; a second cutting blade of an arcuate plate shape for forming the second scores; a third cutting blade of an arcuate plate shape for forming the third scores; a fourth cutting blade of an arcuate plate shape for forming the fourth scores; and a fifth cutting blade of an arcuate plate shape for forming the fifth score; and a second cutting tool having sixth cutting blades arranged therein for forming the sixth scores, wherein the first cutting tool and the second cutting tool are connected together in a circumferential direction.
10. A post-processing apparatus for executing the post-processing step in the method according to claim 7, comprising: a first cutting tool constituted by a stack of a first cutting blade of an arcuate plate shape for forming the breakable line; a second cutting blade of an arcuate plate shape for forming the second scores; a third cutting blade of an arcuate plate shape for forming the third scores; a fourth cutting blade of an arcuate plate shape for forming the fourth scores; and a fifth cutting blade of an arcuate plate shape for forming the fifth score; and a second cutting tool having sixth cutting blades arranged therein for forming the sixth scores, wherein the first cutting tool and the second cutting tool are connected together in a circumferential direction, wherein seventh scores extending axially, which connect outer end parts of each of the third scores to the breakable line, are further formed in the specific region, and wherein seventh cutting blades for forming the seventh scores are also arranged in the second cutting tool.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
MODE FOR CARRYING OUT THE INVENTION
[0032] Preferred embodiments of a synthetic-resin container lid configured in accordance with the present invention, a method for manufacturing the container lid, and a processing device for executing this method will be described in more detail by reference to the accompanying drawings.
[0033] First, a synthetic-resin container lid configured in accordance with the present invention will be described. Referring to
[0034] By reference to
[0035] In the specific region 24, there is further formed a pair of sixth scores 38 extending in the axial direction and connecting inner end parts of each of the second scores 30, inner end parts of the fourth scores 34, and both end parts of the fifth score 36. In the illustrated embodiment, the inner end of each of the second scores 30 and the inner end of each of the fourth scores 34 are located in alignment; each of both ends of the fifth score 36 is located circumferentially outside the inner end of each of the second scores 30 and the inner end of each of the fourth scores 34; and the sixth scores 38 extend linearly in the axial direction.
[0036] In the specific region 24, axially extending seventh scores 40 are further formed which connect outer end parts of each of the third scores 32 to the breakable line 22. In the illustrated embodiment, the outer end of each of the third scores 32 is located circumferentially outside each of both ends of the breakable line 22, and the seventh scores 40 extend linearly in the axial direction. If desired, the outer end of each of the third scores 32 may be located in alignment with each of both ends of the breakable line 22. Furthermore, each of the third scores 32 may be located in axial alignment with the breakable line 22 so that the outer end of each of the third scores 32 can be directly connected to the breakable line 22. In other words, each of the third scores 32 is located in axial alignment with the breakable line 22, whereby both ends of the third scores 32 can be directly connected to the breakable line 22, without the intermediary of the seventh scores 40.
[0037] With further reference to
[0038] Each of the pair of non-breaking connection pieces 44a and 44b is defined by the second score 30, the third score 32, the fourth score 34, and the sixth score 38, and the paired non-breaking connection pieces 44a and 44b are located adjacent to both sides in the circumferential direction of the protrusion piece 42. The non-breaking connection piece 44a in the illustrated embodiment is composed of a first tilt part 46a connected to the lower edge of the skirt wall 10 and extending substantially horizontally to one side in the circumferential direction (to the right side in
[0039] The container lid 2 as described above is manufactured in the following manner: First, an incomplete container lid (not shown) of a shape without the formation of the breakable line 22, the second scores 30, the third scores 32, the fourth scores 34, the fifth score 36, and the sixth scores 38 is compression molded or injection molded (incomplete container lid molding step). Then, cutting blades are allowed to act on the incomplete container lid to form the breakable line 22, the second scores 30, the third scores 32, the fourth scores 34, the fifth score 36, and the sixth scores 38 (post-processing step). In the illustrated embodiment, the seventh scores 40 are also formed in the container lid 2. The seventh scores 40 are not formed in the incomplete container lid molding step, but formed in the post-processing step. In the post-processing step, the incomplete container lid is allowed to revolve around an arcuate cutting tool, while rotating on its own axis, along an outer peripheral edge or an inner peripheral edge of the arcuate cutting tool having cutting blades disposed on the outer peripheral edge or the inner peripheral edge, whereby the above respective scores are formed. The cutting blades and the arcuate cutting tool having them disposed therein, described above, will be further mentioned later.
[0040]
[0041] In mounting the container lid 2 on the mouth-neck portion 52 to seal the mouth-neck portion 52, the container lid 2 is fitted to the mouth-neck portion 52 and rotated in a closing direction (clockwise in
[0042] In unsealing the mouth-neck portion 52, the container lid 2 is rotated in an opening direction (counterclockwise in
[0043] After the body 4 of the container lid 2 is removed from the mouth-neck portion 52, the body 4 is turned in a direction away from the mouth-neck portion 52 up to a state as illustrated in
[0044] If the drinking or eating of the contents is interrupted midway, the body 4 held at the position illustrated in
[0045] Next, a description will be offered for a device which is one for manufacturing the container lid 2 and is a post-processing apparatus for executing the above-described post-processing step.
[0046] By reference to
[0047] The second cutting tool 64 is equipped with a second support member 78 shaped like an arcuate plate. At required positions in the circumferential direction of the outer peripheral surface of the second support member 78, a plurality of grooves 80 (four grooves in the illustrated embodiment) extending axially linearly are formed. The plurality of grooves 80 are, respectively, fitted with sixth cutting blades 82 for forming the sixth scores 38, and seventh cutting blades 84 for forming the seventh scores 40, and these cutting blades are fixed by a suitable method. Therefore, the sixth cutting blades 82 and the seventh cutting blades 84 are arranged parallel in the circumferential direction. In required regions in the axial direction of the sixth cutting blades 82 and the seventh cutting blades 84, working parts (indicated with “a” attached to the end of the numeral representing each cutting blade), which protrude diametrically outwardly and whose leading ends are sharp, are formed continuously in the axial direction.
[0048] The first cutting tool 62 and the second cutting tool 64, as described above, are connected together in the circumferential direction. The above-mentioned incomplete container lid (not shown) is rotated on its own axis and revolved round the first and second cutting tools 62, 64 along their outer peripheral surfaces. As a result, the first scores 26 (breakable line 22) to the seventh scores 40 are formed, as required, in the incomplete container lid. As a device for rotating the incomplete container lid on its own axis, while revolving it round the first cutting tool 62 and the second cutting tool 64, along their outer peripheral surfaces, there is one, for example, disclosed in JP-B-2-23313 whose patent application was filed, prior to the present application, by the present applicant and which was already patented. The above JP-B-2-23313 actively rotates the incomplete container lid on its own axis with the use of a separate driving means such as an electric motor. Instead, as shown in
[0049] In the synthetic-resin container lid of the present invention, the breakable line, the second scores, the third scores, the fourth scores, the fifth score, and the sixth scores are formed respectively at predetermined positions. Thus, even after the mouth-neck portion of the container is unsealed, the whole of the container lid is not separated from the mouth-neck portion of the container, and the connection between the body and the tamper-evident bottom portion is maintained. Such a synthetic-resin container lid of the present invention can be manufactured by first molding an incomplete container lid of a comparatively simple shape, and then forming the breakable line, the second scores, the third scores, the fourth scores, the fifth score, and the sixth scores at required positions of the incomplete container lid, as post-processing. Since the incomplete container lid is of a relatively simple shape, it can be molded by compression molding as well as injection molding. Compared with injection molding, compression molding is capable of rapid molding. If the incomplete container lid is molded by compression molding, therefore, the synthetic-resin container lid of the present invention is manufactured very rapidly. Even when the incomplete container lid is molded by injection molding, the synthetic-resin container lid of the present invention is manufactured comparatively rapidly, because the structure of the incomplete container lid is itself relatively simple, so that the fluidity of the molten resin does not lower. Whichever of the molding methods is used to mold the incomplete container lid, moreover, the mold of a relatively simple shape is adopted. Hence, the manufacturing cost of the mold is curtailed, with the result that the manufacturing cost of the container lid is reduced.
Explanations of Letters or Numerals
[0050] 2: Container lid [0051] 4: Body [0052] 6: Tamper-evident bottom portion [0053] 8: Top panel wall [0054] 10: Skirt wall [0055] 20: Internal thread [0056] 22: Breakable line [0057] 24: Specific region [0058] 26: First score [0059] 30: Second score [0060] 32: Third score [0061] 34: Fourth score [0062] 36: Fifth score [0063] 38: Sixth score [0064] 40: Seventh score [0065] 60: Post-processing apparatus [0066] 62: First cutting tool [0067] 64: Second cutting tool