MODULAR BUILDING SYSTEM AND KIT THEREFOR
20180179749 ยท 2018-06-28
Inventors
Cpc classification
E04B2001/2692
FIXED CONSTRUCTIONS
E04B2001/7679
FIXED CONSTRUCTIONS
E04B5/023
FIXED CONSTRUCTIONS
E04B2001/2672
FIXED CONSTRUCTIONS
E04B2001/2636
FIXED CONSTRUCTIONS
International classification
E04B5/02
FIXED CONSTRUCTIONS
Abstract
A modular building system and kit therefor includes a joist assembly, at least one supported member, and at least one connector that includes a retaining portion for retaining the supported member and a retained portion for engaging the joist assembly. The joist assembly may include a pair of oppositely facing beam members and a joist supporting member being partially pinched between the beam members and defining a gap therebetween. The connector may be received within the gap. The supported member may be a supported stud or a blocking member. The connector may be a double-ended connector or a hanger connector. A modular wall panel or ceiling panel of the system includes a first member for retaining a first insulation panel, a second member for retaining a second insulation panel and a thermal bridge breaking member forming a connection between the first and second members.
Claims
1. A kit for a modular building system comprising: a joist assembly having a pair of oppositely facing beam members and a joist supporting member being partially pinched between the pair of oppositely facing beam members and defining a gap therebetween along a lengthwise direction thereof; at least one supported member; and at least one connector comprising a retaining portion for retaining the supported member and a retained portion insertable into the gap to engage the joist assembly.
2. The kit of claim 1, wherein the supported member is oriented transversely to the pair of oppositely facing beam members upon the retained portion being received within the gap.
3. The kit of claim 1 or 2, wherein the joist supporting member comprises an interfacing portion extending from a lower surface of the pair of oppositely facing beam members, the interfacing portion being engageable with at least one assembly supporting member.
4. The kit of claim 3, wherein the at least one assembly supporting member comprises a supporting stud having a recess formed in an end thereof; and wherein the interfacing portion comprises a protruding sub-portion extending transversely relative to the lower surface of the pair of oppositely facing beam members and being insertable within the recess of the supporting stud, whereby the pair of oppositely facing beam members is supported by the supporting stud.
5. The kit of claim 4, wherein the at least one assembly supporting members comprises a bracing; and wherein the interfacing portion comprises a fastenable portion having at least one opening for receiving a fastener for fastening the bracing to the interfacing portion.
6. A kit of any one of claims 1 to 5, wherein the at least one supported member comprises a supported stud having a recess formed in an end thereof, wherein the at least one connector comprises a double-ended connector having a body portion, at least one first leg member corresponding to the retaining portion extending in a first direction from the body portion and a least one second leg member corresponding to the retained portion extending in a second direction from the body portion, the second direction being opposite to the first direction; wherein the at least one first leg member is insertable into the recess of the supported stud to form engagement therewith; and wherein the at least one second leg member is insertable into the gap through an upper plane defined by the oppositely facing beam members to form engagement therewith, whereby, upon assembly, the supported stud is supported by the double-ended connector and the double-ended connector is further supported by the joist assembly.
7. The kit of claim 6, wherein, upon assembly, the joist assembly is oriented horizontally and the supported stud is oriented uprightly relative thereto.
8. The kit of claim 6 or 7, wherein, upon assembly, the at least one second leg member is supported by the joist supporting member of the joist assembly.
9. The kit of claim 8, wherein a pinched portion of the joist supporting member is partially recessed to define an additional gap between a recessed surface of the pinched portion and an inner surface of one of the pair of oppositely facing beam members, wherein, upon assembly, the at least one second leg member is received in the additional gap.
10. The kit of any one of claims 6 to 9, wherein the body portion comprises a plated sub-portion, the first leg member extending from the plated sub-portion; and wherein, upon assembly, an end of the supported stud is supported on the plated sub-portion.
11. The kit of any one of claims 6 to 10, wherein the plated sub-portion is spaced apart from an upper surface of the joist assembly upon the double-ended connector being supported by the joist assembly.
12. The kit of any one of claim 11, wherein the body portion comprises an interfacing sub-portion corresponding to the spacing between the plated sub-portion and the upper surface of the joist assembly.
13. The kit of claim 12, further comprising at least one flooring member, a portion of the flooring member being received in the space between the plated sub-portion and the upper surface of the joist assembly.
14. The kit of claim 12 or 13, further comprising at least one bracing being connectable to a fastener opening defined in the interfacing sub-portion of the doubled-ended connector.
15. The kit of any one of claims 1 to 5, wherein the at least one supported member comprises a supported blocking member; wherein the at least connector is positioned at an end of the blocking member, the retaining portion being coupled to an end of the blocking member and the retained portion having a supported sub-portion extending longitudinally from the retaining portion and at least one leg sub-portion extending downwardly from a distal end of the supported sub-portion and being insertable into the gap of the joist assembly.
16. The kit of claim 15, wherein, upon assembly, the supported sub-portion of the retained portion is disposed on an upper surface of a first of the oppositely facing beam members and wherein an end of the blocking member abuts an outer sidewall of the first of the oppositely facing beam, whereby the blocking member is supported by the first of the oppositely facing beam members.
17. The kit of claim 16, wherein the upper surface of the first of the oppositely facing beam members comprises at least one recessed portion and wherein the supported sub-portion of the retained portion is received within the recessed portion, a top surface of the supported sub-portion being substantially co-planar with the upper surface of the first of the oppositely facing beam members.
18. The kit of any one of claims 15 to 17, wherein the at least one supported members comprises a plurality of supported blocking members each having a respective one of the at least one connector; wherein, upon assembly, a first of the blocking members is received within the gap of the joist assembly at a given position along the length of the joist assembly and abuts the lateral sidewall of a first of the pair of oppositely facing beam members; wherein a second of the blocking members is received within the gap of the joist assembly at the given position along the length of the joist assembly and abuts the lateral sidewall of the second of the pair of oppositely facing beam members; and wherein the first and second blocking members are linearly aligned relative to one another and are oriented transversely to the joist assembly.
19. The kit of claim 18, wherein the connector for retaining the first blocking member comprises a plurality of leg sub-portions and wherein the connector for retaining the second blocking member comprises a plurality of leg sub-portions, and wherein the leg sub-portions of the connectors of first and second blocking members are staggered relative to one another upon assembly within the gap.
20. The kit of any one of claims 1 to 5, wherein the at least one supported member comprises a supported stud having a recessed formed in an end thereof and at least one blocking member; wherein the at least one connector comprises a first connector for engaging the supported stud with the joist assembly and having a body portion, at least one first leg member extending in a first direction from the body portion and a least one second leg member extending in a second direction from the body portion, the second direction being opposite to the first direction, the at least one first leg member being insertable into the recess of the supported stud to form engagement therewith and the at least one second leg member being insertable into the gap through an upper plane defined by the oppositely facing beam members to form engagement therewith, whereby, upon assembly, the supported stud is supported by the double-ended connector and the double-ended connector is further supported by the joist assembly; and wherein the at least one connector further comprises at least one second connector, each second connector being positioned at an end of a respective one of the blocking members, the retaining portion being coupled to an end of the blocking member and the retained portion having a supported sub-portion extending longitudinally from the retaining portion and at least one leg sub-portion extending downwardly from a distal end of the supported sub-portion and being insertable into the gap of the joist assembly.
21. The kit of claim 20, comprising a plurality of supported blocking members each having a respective one of the at least one second connector; wherein a first of the blocking members is received within the gap of the joist assembly at a given position along the length of the joist assembly and abuts the lateral sidewall of a first of the pair of oppositely facing beam members; wherein a second of the blocking members is received within the gap of the joist assembly at the given position along the length of the joist assembly and abuts the lateral sidewall of the second of the pair of oppositely facing beam members; and wherein the at least one second leg member of the first connector is inserted into the gap of the joist assembly at the given position along the length of the joist assembly.
22. The kit of claim 21, wherein the at least one second leg member of the first connector comprises a pair of leg members spaced apart relative to one another to define an additional gap therebetween, and wherein, upon assembly, the retaining portions of the second connectors are positioned within the gap.
23. A connector for a modular building system, the connector comprising: a body portion; a first leg member extending in a first direction from the body portion and being engageable with a supported stud; and at least one second leg member extending in a second direction from the body portion and being engageable with a joist assembly, whereby, upon assembly, the supported stud is supported by the connector and the connector is further supported by the joist assembly.
24. A connector for a modular building system, the connector comprising: a retaining portion being engageable to an end of the blocking member; and a retained portion having a supported sub-portion extending longitudinally from the retaining portion and at least one leg sub-portion extending downwardly from a distal end of the supported sub-portion and being engageable with a joist assembly.
25. A kit for a modular building system comprising: a first retaining member comprising a first sidewall, a second sidewall, and a bottom wall defining together a slot for retaining one or more first insulating elements, the first retaining member further comprising gripping strips extending from the first sidewall and defining a groove; a second retaining member comprising a first sidewall, a second sidewall, and a bottom wall defining together a slot for retaining one or more second insulating elements, the second retaining member further comprising gripping strips extending from the first sidewall and defining a groove; and a first thermal bridge breaking member comprising a body, a first tongue member extending from a first side of the body and a second tongue member extending from a second side of the body, the first tongue member being insertable into the groove of the first retaining member and the second tongue member being insertable into the groove of the second retaining member.
26. The kit of claim 25, wherein, upon assembly, the first tongue member is received within the groove of the first retaining member and the second tongue member is received within the groove of the second retaining member, and wherein the first retaining member is positioned oppositely of the second retaining member and the thermal bridge breaking member is positioned therebetween, thereby providing a break in the thermal path between the first retaining member and the second retaining member.
27. The kit of claim 25 or 26, wherein the one or more first insulating elements comprises a first insulating panel and wherein the one or more second insulating elements include a second insulating panel; wherein, upon assembly, the first insulating panel is retained via the slot of the first retaining member and is oriented perpendicularly to the bottom wall thereof and the second insulating panel is retained via the slot of the second retaining member and oriented perpendicularly to the bottom wall thereof.
28. The kit of any one of claims 25 to 27, wherein the first retaining member and the second retaining member are identical.
29. The kit of any one of claims 25 to 28, further comprising: a first interfacing member comprising at least one forward slot for receiving the second wall of the first retaining member and at least one rearward slot for engaging an external connector; wherein, upon assembly, the second wall of the first retaining member is received within the forward slot and the at least one rearward slot engages the external connector, thereby fixing the first retaining member to the external connector.
30. The kit of claim 29, wherein the external connector is a wall anchor of a building structure.
31. The kit of any one of claims 25 to 30, wherein upon assembly, the first retaining member, the second retaining member and the first thermal bridge breaking member form a modular wall panel of a modular building system.
32. The kit of claims any one of claims 29 to 31, further comprising: a third retaining member comprising a first sidewall, a second sidewall, and a bottom wall defining together a slot for retaining one or more third insulating elements, the third retaining member further comprising gripping strips extending from the first sidewall and defining a groove; a fourth retaining member comprising a first sidewall, a second sidewall, and a bottom wall defining together a slot for retaining one or more fourth insulating elements, the fourth retaining member further comprising gripping strips extending from the first sidewall and defining a groove; a second thermal bridge breaking member comprising a body, a first tongue member extending from a first side of the body and a second tongue member extending from a second side of the body, the first tongue member being insertable into the groove of the third retaining member and the second tongue member being insertable into the groove of the fourth retaining member; and wherein the at least one forward slot of the interfacing member comprises an upper forward slot for receiving the second wall of first retaining member and a lower forward slot for receiving the second wall of the third retaining member.
33. The kit of claim 32, wherein the first interfacing member comprises: a frontal wall; an upper locking strip extending forwardly from an upper edge of the frontal wall; a lower locking strip extending forwardly from a lower edge of the frontal wall; and an upper central locking strip extending forwardly from a central portion of the frontal wall; a lower central locking strip extending forwardly from a central portion of the frontal wall; wherein the upper locking strip, an upper portion of the frontal wall and the upper central locking strip define the upper forward slot of the first interfacing member and the lower locking strip, a lower portion of the frontal wall and the lower central locking strip define the lower forward slot of the first interfacing member.
34. The kit of claim 33, wherein, upon assembly, the upper locking strip engages an outer surface of the second sidewall of the first retaining member and the upper central locking strip engages an outer surface of the bottom wall of the first retaining member; and wherein the lower locking strip engages an outer surface of the second sidewall of the third retaining member and the lower central locking strip engages an outer surface of the bottom wall of the third retaining member.
35. The kit of claim 34, wherein the upper central locking strip comprises a groove and the outer surface of the bottom wall of the first retaining member comprises a tongue cooperating with the groove upon the second sidewall being received in the upper forward slot; and wherein the lower central locking strip comprises a groove and the outer surface of the bottom wall of the third retaining member comprises a tongue cooperating with the groove upon the second sidewall being received in the lower forward slot.
36. The kit of claim 35, further comprising: a locking apparatus comprising a first locking member for insertion between the upper central locking strip and the lower central locking strip, wherein insertion therein biases the upper central locking strip towards the outer surface of the bottom wall of the first retaining member and the lower central locking strip towards the outer surface of the bottom wall of the third retaining member.
37. The kit of any one of claims 29 to 36, further comprising: a second interfacing member comprising a planar body, a first upstanding connector extending from a surface of the planar body and a second connector extending along an edge of the planar body, the second connector being engageable with a rearward slot of the first interfacing member; and a third interfacing member having at least one forward slot for receiving an insulation panel retaining member and having a rearward slot engageable with the upstanding connector of the second interfacing member.
38. The kit of claim 37, wherein the third interfacing member is identical to the first interfacing member.
39. The kit of claim 38, wherein the first interfacing member and the third interfacing member each comprises a lateral rearward slot of the at least one rearward slot and a central rearward slot of the at least one rearward slot, and wherein the upstanding connector engages the central rearward slot of the third interfacing member and the second connector of the second interfacing member engages a lateral rearward slot of the first interfacing member.
40. The kit of claim 39, wherein insulating panels retained via the insulation panel retaining member engaged with the third interfacing member are oriented perpendicularly to the insulating panels retained by the first retaining member and the second retaining member.
41. The kit of claim 40, wherein the insulating panel retaining member is an element of a modular ceiling panel of a modular building system.
42. The kit of any one of claims 37 to 41, wherein the upstanding connector and the planar body define a cavity for receiving a flooring element of a building structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Other objects, advantages and features will become more apparent upon reading the following non-restrictive description of embodiments thereof, given for the purpose of exemplification only, with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION
[0067] In the following description, the same numerical references refer to similar elements. The embodiments, geometrical configurations, materials mentioned and/or dimensions shown in the figures or described in the present description are embodiments only, given solely for exemplification purposes.
[0068] Moreover, although the embodiments of the kit for a modular building system and modular building assembled therefrom and corresponding parts thereof consist of certain geometrical configurations as explained and illustrated herein, not all of these components and geometries are essential and thus should not be taken in their restrictive sense. It is to be understood, as also apparent to a person skilled in the art, that other suitable components and cooperation thereinbetween, as well as other suitable geometrical configurations, may be used for the kit for a modular construction and modular building assembled therefrom, as will be briefly explained herein and as can be easily inferred herefrom by a person skilled in the art. Moreover, it will be appreciated that positional descriptions such as above, below, left, right and the like should, unless otherwise indicated, be taken in the context of the figures and should not be considered limiting.
[0069] Referring generally to
[0070] Referring now to
[0071] Referring now to
[0072] The width of the gap 40 corresponds to a thickness of the joist supporting member 2. For example, and as illustrated, the joist supporting member 2 is a plated member.
[0073] As described elsewhere, the gap 40 is operable to receive at least one connector for joining the joist assembly 8 with at least one supported member of the kit for a modular building system. The at least one connector generally includes a retaining portion that retains the supported member and a retained portion that is insertable into the gap 40 to engage the joist assembly 8. The supported member is oriented transversely to the pair of oppositely facing beam members 20, 24 when the retained portion is received within the gap 40.
[0074] Referring now to
[0075] According to one example embodiment, the joist assembly supporting member 48 is a supporting stud that has a recess formed in its upper end 52. The joist supporting member 2 further includes a protruding sub-portion 54 that extends from its pinched portion 12. For example, the protruding sub-portion 54 extends transversely relative to a lower surface 28 of the pair of oppositely facing beam members 20, 20 upon the joist supporting member 2 being pinched therebetween. The protruding sub-portion 54 is inserted into the recess of the upper end 52 of the supporting stud 48. This insertion maintains engagement of the joist assembly 8 with the supporting stud 48. It will be appreciated that the protruding sub-portion 54 acts as male engagement member while the recess at the upper end 52 acts as a female receiving member. Upon assembly, the joist assembly 8 is supported upon the supporting stud 48 by the force of gravity.
[0076] It will be appreciated that the engagement of the joist assembly 8 with the joist assembly supporting member 48 via the joist supporting member 2 facilitates assembly and disassembly. The assembly of these two building elements may consist of the insertion of the protruding sub-portion 54 into a cooperating recess of the joist assembly supporting member 48. The disassembly may further consist of disengaging the protruding sub-portion 52 from the cooperating recess of the joist assembly supporting member 48.
[0077] According to one example embodiment, the engagement of the joist assembly 8 with the joist assembly supporting member 48 is maintained free of (i.e. without) use of any fasteners connecting the joist assembly 8 with the joist assembly supporting member 48.
[0078] Referring back
[0079] Referring back to
[0080] Referring now to
[0081] Referring now to
[0082] Referring now to
[0083] The first leg member 80 is engageable with a cooperating supported stud. Within various example embodiments of the kit for a modular building system, the supported stud represents one of the at least one supported member. The cooperating supported stud has a recess formed in a bottom end of the supported stud that is sized to receive the first leg member 80. Upon such engagement, the supported stud is supported upon the body portion 76 of the double-ended connector.
[0084] The at least one second leg member 84 is engageable with a joist or a joist assembly 8. For example, the second leg member 84 may be received within a cooperating recess, slot or gap of the joist or joist assembly 8. Upon such engagement with the joist or joist assembly, the connector 72 is supported by the joist or joist assembly 8. Accordingly, upon assembly, the supported stud is supported by the double-ended connector 72 and the connector 72 is further supported by the joist or joist assembly 8.
[0085] According to various example embodiments, the double-ended connector 72 corresponds to one of the at least one connector of the kit for a modular building system for forming a connection between the joist assembly 8 described herein according to various example embodiments. The supported stud corresponds to one of the at least one supported member being retained by the double-ended connector 72. The first leg member 80 corresponds to the retaining portion of the double-ended connector 72 that acts to retain the supported stud and the at least one second leg member 84 corresponds to the retained portion of the double-ended connector that engages the joist assembly 8.
[0086] More particularly, the at least one second leg member 84 is insertable into the gap 40 of the joist assembly 8 through an upper plane defined by top surfaces 86 of the oppositely facing beam members 20, 24 of the joist assembly 8. This insertion causes the double-ended connector 72 to form an engagement with the joist-assembly 8. The first leg member 80 is further insertable into the recess of the bottom end of the supported stud to form an engagement therewith, whereby the supported stud is supported on the body portion 76.
[0087] Referring now to
[0088] According to one example embodiment, and as illustrated, the body portion 76 of the double-ended connector 72 includes a plated sub-portion 88. The plated sub-portion 88 may be oriented substantially perpendicularly to the first leg member 80 and the at least one second leg member 84. Upon assembly of the double-ended connector 72 to the joist assembly 8, the plated sub-portion 88 is oriented substantially parallel to the top surfaces 86 of the oppositely facing beam members 20, 24. The plate sub-portion 88 is adapted to support the bottom end of the supported stud.
[0089] According to one example embodiment, and as illustrated, the plated sub-portion 88 is spaced apart from the at least one second leg member 84. Furthermore, upon assembly, the plated sub-portion 88 is positioned so as to be spaced apart from the top surface 86 of the joist assembly 8. As a result, the supported stud will also be spaced apart from the top surface 86 of the joist assembly 8. For example, the body portion 76 comprises transverse walls 92 that extend from an underside of the plated sub-portion 88. Upon assembly, the transverse walls 92 abut the top surface 86 of the joist assembly 8 to maintain the spacing of the plated sub-portion 88 from the joist assembly 8. The portion of the body portion corresponding to the spacing between the plated sub-portion 88 and the joist assembly 8 represents an interfacing portion of the double-ended connector 72.
[0090] The interfacing portion of the double-ended connector 72 may be used to guide the placement of one or more flooring members over the joist assembly 8. The flooring member may include sub-flooring elements. For example, a portion of the flooring members may be located within the space between plated sub-portion 88 and the top surface of the joist assembly 8. Corners of the flooring members may abut against the transverse walls 92 so as to maintain proper placement of the flooring members.
[0091] For example, and as illustrated, the interfacing portion of the body portion 76 of the double-ended connector 72 may further define one or more fastener openings 96 for connection with a bracing.
[0092] Referring back to
[0093] Referring now to
[0094] Referring back to
[0095] Referring now to
[0096] The retaining portion 124 can be attached to an end of the blocking member according to various attachment methods known in the art. For example, and as illustrated, the retaining portion 124 has a I-shaped cross section formed of a top wall 132, a bottom wall 136 and an upstanding wall 140 that can be attached to the end of the blocking member, for example, by, friction fit, press fit, or using suitable adhesives. According to one example embodiment, to further strengthen the attachment of the retaining portion 124 of the hanger connector 120 to the end of the blocking member, one or more fasteners may project through openings in top and bottom walls 132, 136 and vertically through an end of the blocking member.
[0097] According to one example embodiment, the retained portion 128 includes a supported sub-portion 144 extending longitudinally from the retaining portion 124 and at least one leg sub-portion 148 extending downwardly from a distal end of the supported sub-portion 144. The retained portion 128 has a hook-like interaction with a joist or beam member 20, 24 of a joist assembly 8 to form an engagement therewith.
[0098] According to the example illustrated in
[0099] A strengthening plate 152 may be provided to further strengthen the cooperating engagement of the pair of hangar connectors 120.
[0100] Referring now to
[0101] According to an alternative example embodiment, the strengthening plate 152 is oriented perpendicularly to the surfaces of the supporting sub-portions 144. The leg sub-portions 148 of each hanger connector 120 is located on an opposite side of the strengthening plate 152, whereby the plate 152 restricts separation of the cooperating hanger connectors 120 from one another when pulled away from one another. Accordingly, the strengthening plate 152 is pinched between inner surfaces of the leg sub-portions 148 of the hanger connectors 120. According to alternative example embodiment, the leg sub-portions 148 are oriented parallel to the surface of the strengthening plate 152.
[0102] Referring now to
[0103] The leg sub-portions 148 of each hangar connectors 120 are insertable into the gap 40 of the joist assembly 8. For a first of the hangar connectors 120, upon assembly, its leg sub-portions 148 are received with the gap 40. The supported sub-portion 144 of the retained portion 128 is disposed and supported on an upper surface 86 of the first beam members 20 of the joist assembly 8. An inner surface 166 of the leg sub-portion 148 frictionally engages an inner sidewall of the first beam member 20. An end 164 of the first blocking member 156a abuts an outer sidewall 168. Accordingly, the first blocking member 156a is supported by the first blocking member 156a of the joist assembly 8 via a hanging interaction with the first beam member 20.
[0104] The second blocking member 156b is engaged to the joist assembly 8 in a similar manner as the engagement of the first blocking member 156a as described above.
[0105] As illustrated, when supported by the joist assembly 8, the first and second blocking members 156a, 156b are oriented transversely to the lengthwise direction of the joist assembly 8 and within a same horizontal plane of the joist assembly 8.
[0106] According to various example embodiments, the upper surface 160 of the first beam member 156a includes at least one recessed portion 172 (ex: as seen in
[0107] According to various example embodiments, and as illustrated, upon assembly, a blocking member 156a, 156b is positioned on each side of the joist assembly 8 and opposite one another such that they are aligned along an axis transverse to the lengthwise direction of the joist assembly 8. The first blocking member 156a is received within the gap 40 within a recessed portion 172a at a given position along the length of the joist assembly 8 and abuts the lateral sidewall 160 of the first beam member 20. Similarly, the second blocking member 156b is received within the gap 40 and within a recessed portion 172b at the same given position along the length of the joist assembly 8. It will be appreciated that the blocking members 156a, 156b act as building elements that provide support transversely to the joist assembly 8 within an assembled modular building system.
[0108] Referring now to
[0109] The at least one second leg member 84 of the double-ended connector 72 according to the example illustrated in
[0110] Referring now to
[0111] Referring now to
[0112] Referring now to
[0113] Referring now to
[0114] The partially assembled building system may include floor retaining members 196 that provide a first interface between the first flooring members 180 and the floor supporting members 180. The first floor retaining members 196 is adapted to engage edges of the first flooring members 188 and to further retain the floor supporting members 188.
[0115] The partially assembled building system may further include floor retaining members 196 that provide a second interface between the floor supporting members 180 and the second flooring members 192. The flooring retaining members 196 engage the top ends of the floor supporting members 180 and further retain the second flooring members 192.
[0116] Referring now to
[0117] Referring now to
[0118] The flooring retaining member 196 further includes a pair of central walls 220 extending from a bottom surface 224 of the planar body 200, which define together a second groove 228. The second groove 228 is operable to engage an end of an upstanding flooring supporting member 188.
[0119] According to one exemplary embodiment, the flooring retaining member 196 is operably to be used in two orientations (right side up, as illustrated, and upside down) to retain first flooring members 180 or second flooring members 192.
[0120] In the right side up orientation, as illustrated in
[0121] In the upside down orientation, the flooring retaining member 196 is operable to retain the flooring supporting members 188 while supporting the first flooring members 192. The edge of the first flooring member 192 is received with the first grove 216, whereby the flooring retaining member 196 is supported over an upper surface of the first flooring member 192. A bottom end of the flooring supporting member 188 is received within the second groove 228, whereby the flooring supporting member 188 is supported over the bottom surface 224 of the flooring retaining member 196.
[0122] Referring now to
[0123] Referring now to
[0124] The second end 236 has formed in an end edge thereof at least one second cutaway portion 244. In the illustrated example, a second cutaway portion 244 is formed in proximity of each lateral edge of the second end 236.
[0125] The first cutaway portion 240 and the second cutaway portion 244 are sized and shaped to form interlocking engagement with one another to join together the pair of flooring retaining members 196.
[0126] Referring now to
[0127]
[0128] Referring now to
[0129] According to one example embodiment, surfaces of the insulating panel member frictionally engage surfaces of the first sidewall 264, second sidewall 268 and bottom wall 272 to be retained within or over the slot 280. The insulating panel member is oriented perpendicularly to the bottom wall 272.
[0130] Alternatively, a panel supporting member of the insulating elements may be received within the slot 280 and one or more insulating panels may be supported over top surface of the panel supporting members and a top surface 273 of the first sidewalls 264.
[0131] Accordingly, the insulating panel is retained via the slot 280 of the panel retaining member.
[0132] The first side wall 264, second sidewall 268 or both may have formed therein threaded openings 284, 288 to receive cooperating threaded fasteners that further contribute to retaining the insulating elements within the slot 280. The threaded fastener may be used to fasten the panel retaining member 260 with another panel retaining member that is oriented perpendicular to it within the modular wall panel. The second sidewall 268 may have further formed therein a second opening 292 for receiving a flexible sealing member.
[0133] Continuing with
[0134] Referring now to
[0135] In the example illustrated in
[0136] The rearward wall 332 has defined therein at least one rearward slot for engaging an external connector. For example, the external connector may be a connector that connects to the structural subsystem of the modular building structure. In the example illustrated in
[0137] Referring now to
[0138] Continuing with
[0139] According to one example embodiment, and as illustrated in
[0140] Referring now to
[0141] Referring now to
[0142] Referring now to
[0143] Referring now to
[0144] Referring now to
[0145] Continuing with
[0146] Referring now to
[0147] It will be appreciated that the locking apparatus 400 may be used to simultaneously engage four interfacing members 320, thereby promoting the retaining of four modular wall panels (one panel between each pair of adjacent interfacing member 320).
[0148] As described elsewhere herein, the rearward wall 332 of the interfacing member 320 has defined therein at least one rearward slot for engaging an external connector. Referring back to
[0149] According to one example embodiment, at least one of the upper rearward slot 360 or lower rearward slot 364 is sized and shaped to receive therein a connecting edge 460 of the flooring retaining member 196. As illustrated in
[0150] Referring now to
[0151] Referring now to
[0152] Referring now to
[0153]
[0154] Referring now to
[0155] A first panel retaining member 260a, a second panel retaining member 260b and a first thermal bridge breaking member 488a define together a first sub-panel element of the modular wall panel 472. As illustrated, a first tongue member 492a of the thermal bridge breaking member 488a extends from a first side of an insulating body 490a thereof and is inserted into the groove 304a defined by first gripping strips 300 of the first panel retaining member 260a. A second panel retaining member 260b is oriented oppositely of the first panel retaining member 260a whereby its first sidewall 264b is facing the first sidewall 264a of the first panel retaining member 260a. A second tongue member 496 extends from a second side of the insulating body 490 is inserted within the groove 304b defined by the second gripping strips 300b of the second panel retaining member 260b.
[0156] It will be appreciated that the first panel retaining member 260a, the second panel retaining member 260b and the first thermal bridge breaking member 488 form a first contiguous member. The thermal bridge breaking member 488a is formed of a thermally insulating material. When engaged between the first panel retaining member 260a and the second panel retaining member 260b, the first thermal bridge breaking member 488 provides a break in the thermal path between the first panel retaining member 260a and the second panel retaining member 260b.
[0157] A first insulating panel may be retained via the slot 280a of the first panel retaining member 260a and a second insulating panel may be retained via the slot 280b of the second panel retaining member 260b.
[0158] According to one example embodiment, and as illustrated, the first panel retaining member 260a and the second panel retaining member 260b are identical.
[0159] It will be understood that the length of the thermal bridge breaking member 488 (i.e. the distance between first and second tongue members of the thermal bridge breaking member) may be different according to various example embodiments. The length of the thermal bridge breaking member 488 may depend on the thickness of the modular wall panel being formed. For example, the thickness of the modular wall panel may be varied depending on the thickness of the insulating panels to be used within the modular wall panel.
[0160] A third retaining member 260c, a fourth retaining member 260d and a second thermal bridge breaking member 488b are also provided. The third panel retaining member 260c includes a first sidewall 264c, a second sidewall 268c and a bottom wall 272c that define together a slot 280c thereof. One or more third insulating elements may be received within the slot 280c. As illustrated, the third retaining member 260c is oriented in an upside down direction relative to the first panel retaining member 260a. Accordingly, an insulating panel member of the third insulating elements retained via the slot 280c is oriented downwardly.
[0161] The fourth panel retaining member 260d includes a first sidewall 264d, a second sidewall 268d and a bottom wall 272d that define together a fourth slot 280d. One or more fourth insulating elements may be received within the slot 280d. As illustrated, the fourth retaining member 280d is oriented in an upside down direction relative to the second panel retaining member 260d. Accordingly, an insulating panel member of the fourth insulating elements retained via the slot 280d is oriented downwardly.
[0162] The third panel retaining member 260c, the fourth panel retaining member 260d and a second thermal bridge breaking member 488b form together a second contiguous element of the modular wall panel 472. As illustrated, a first tongue member 492a of the second thermal bridge breaking member 488a extends from a first side of an insulating body 490b thereof and is inserted into the groove 304c defined by first gripping strips 300c of the third panel retaining member 260c. The fourth panel retaining member 260d is oriented oppositely of the third panel retaining member 260c whereby its first sidewall 264d is facing the first sidewall 264c of the third panel retaining member 260c. A second tongue member 496b of the second thermal bridge breaking member 488b extends from a second side of the insulating body 490b thereof and is inserted within the groove 304d defined by second gripping strips 300d of the fourth panel retaining member 260d.
[0163] It will be appreciated that the third panel retaining member 260c, the fourth panel retaining member 260d and the second thermal bridge breaking member 488b form a second contiguous member. The thermal bridge breaking member is formed of a thermally insulating material. When engaged between the third panel retaining member 260c and the fourth panel retaining member 260d, the second thermal bridge breaking member 488 provides a break in the thermal path between the third panel retaining member 260c and the fourth panel retaining member 260d.
[0164] A third insulating panel may be received within the slot 280c of the third panel retaining member 260c and a fourth insulating panel may be received within the slot 280d of the fourth panel retaining member 260d. Upon assembly, the third and fourth insulating panels extend downwardly relative to the bottom walls 272c and 272d of the third and fourth insulating panels 260c, 260d, respectively.
[0165] According to one example embodiment, the first panel retaining member 260a, the second panel retaining member 260b, the third panel retaining member 260c and the fourth panel retaining member 260d are identical.
[0166] According to one example embodiment, the first thermal bridge breaking member 488a and the second thermal bridge breaking member 488b are identical.
[0167] Continuing with
[0168] As illustrated, the first contiguous member formed of the first panel retaining member 260a, the second panel retaining member 260b and the first thermal bridge breaking member 490a is oriented substantially parallel with the second contiguous member formed of the third panel retaining member 260c, the fourth panel retaining member 260d and the second thermal bridge breaking member 490b. A second interfacing member 320b may be provided and engages the second panel retaining member 260b and the fourth panel retaining member 260d. As illustrated, the first sidewall 264c of the third retaining member 260c is received within the upper forward slot 352b of the second interfacing member 320b and the first sidewall 264d of the fourth retaining member 260d is received within the lower forward slot 356b of the second interfacing member 320b.
[0169] Upon assembly with the modular ceiling panel 480, a connector provides the interface between the modular wall panel 472 and the modular ceiling panel 480. In the example illustrated in
[0170] The flooring retaining member 196 engages a third interfacing member 320c, which further engages panel retaining members 260e, 260g of the modular ceiling panel 480. As illustrated, the upstanding connector 204 of the flooring retaining member 196 engages and supports the third interfacing member 320c.
[0171] Referring back to
[0172] Referring back to
[0173] The modular ceiling panel 480 also includes a plurality of insulating elements that further include one or more insulating panel members. For example, the modular ceiling panel 480 has substantially the same elements as the modular wall panel 472. As illustrated, the ceiling panel 480 also includes four panel retaining members 260e, 260f, 260g, 260h and two thermal bridge breaking members 480c, 480d.
[0174] Referring now to
[0175]
[0176]
[0177]
[0178]
[0179]
[0180]
[0181]
[0182]
[0183]
[0184]
[0185]
[0186] It will be understood that various example embodiments of kits described herein may further include various fastening elements known in the art, such as nuts, bolts, screws, and/or nails.
[0187] Various elements described herein may be formed of materials generally known in the art of construction systems, such as appropriate metals and woods. For example, connecting elements such as the flooring retaining member 196, panel retaining member 260, and interfacing member may be formed of aluminum for light weight and flexibility during manufacturing. Other elements may be formed of aluminum, steel or other suitable metals. Other suitable materials may be used without straying from the scope of examples embodiments described herein.
[0188] Advantageously, various example embodiments described provide increased ease of assembly, disassembly, and/or reconfiguration. For example, such assembly, disassembly and/or reconfiguration may be carried out with the use of mechanized tools. Fore example, the joist assembly 8 is configured so that it can easily interface with double-ended connector 72 and/or hanger connectors 120. The use of such connectors 72, 120 further allow easily connecting the joist assembly 8 with a supported member, such as supported stud 48 and/or blocking member 156. Example embodiments of the floor retaining members 196 further provide an easy to use system interface between the joist assembly 8, supported stud 48 and/or blocking member 120 with first and second flooring members 180, 192. Furthermore, example embodiments of panel retaining members 260, interfacing members 320 and/or flooring retaining members 196 provide an easy to use system for forming modular wall panels and modular ceiling panels, for interconnecting modular wall panels and modular ceiling panels and for connecting modular wall panels and modular ceiling panels to elements of the structure subsystems that include the joist assembly, supported stud 48 and/or blocking members 120. The ease of use applies to assembly of the elements, disassembly thereof, and further reassembly, such as when reconfiguring an assembled building system.
[0189] Several alternative embodiments and examples have been described and illustrated herein. The embodiments of the invention described above are intended to be exemplary only. A person skilled in the art would appreciate the features of the individual embodiments, and the possible combinations and variations of the components. A person skilled in the art would further appreciate that any of the embodiments could be provided in any combination with the other embodiments disclosed herein. It is understood that the invention may be embodied in other specific forms without departing from the central characteristics thereof. The present examples and embodiments, therefore, are to be considered in all respects as illustrative and not restrictive, and the invention is not to be limited to the details given herein. Accordingly, while specific embodiments have been illustrated and described, numerous modifications come to mind without significantly departing from the scope of the invention as defined in the appended claims.