Gas turbine engine cooling system
11572834 · 2023-02-07
Assignee
Inventors
Cpc classification
F02K3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/232
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K3/115
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F02C7/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Gas turbine engine including a nacelle and an engine core within the nacelle. The engine core defines a principal rotational axis along its length. The engine core and nacelle define a bypass passage therebetween. The gas turbine engine further includes a cooling system including a cooling duct, which duct defines an inlet for receiving bypass air from the bypass passage at an upstream location and an outlet for discharging the bypass air at a downstream location. The cooling duct extends, relative to the principal axis, axially and circumferentially around a section of the engine core. The cooling duct comprises: first portion that extends at least axially relative to the principal rotational axis; second portion downstream of the first portion that extends circumferentially around the engine core relative to the principal rotational axis; and third portion downstream of second portion that extends at least axially relative to the principal rotational axis.
Claims
1. A gas turbine engine comprising: a nacelle; an engine core received within the nacelle and defining a principal rotational axis along a length of the engine core, the engine core and the nacelle defining a bypass passage therebetween; and a cooling system including first and second cooling ducts each wherein: the first cooling duct includes (i) a first inlet configured to receive bypass air from the bypass passage, (ii) a first portion that extends at least axially relative to the principal rotational axis, and (iii) a second portion located downstream relative to the first portion, the second portion extending circumferentially around the engine core in a first circumferential direction relative to the principal rotational axis, the second cooling duct includes (i) a second inlet configured to receive the bypass air from the bypass passage, (ii) a third portion that extends at least axially relative to the principal rotational axis, and (iii) a fourth portion located downstream relative to the third portion, the fourth portion extending circumferentially around the engine core in a second circumferential direction, opposite the first circumferential direction, relative to the principal rotational axis, the second portion of the first cooling duct and the fourth portion of the second cooling duct merge to form a fifth portion which ends in a common outlet configured to discharge the bypass air, and the second and fourth portions extend circumferentially around the engine core such that second and fourth portions form a ring shape when viewed along the principal rotational axis.
2. The gas turbine engine of claim 1, wherein: the engine core includes a combustor section, and the second and the fourth portions extend circumferentially around a section of the engine core including the combustor section.
3. The gas turbine engine of claim 1, further comprising one or more grids disposed within each of the first and second cooling ducts for preventing debris from entering each of the first and second cooling ducts.
4. The gas turbine engine of claim 3, wherein the one or more grids include a first grid disposed at each of the respective first and second inlets and a second grid disposed at the common outlet.
5. The gas turbine engine of claim 3, wherein at least one of the one or more grids is a fractal grid.
6. The gas turbine engine of claim 1, further comprising a plurality of non-return valves disposed within each of the first and second cooling ducts for preventing airflow from the common outlet to the first and second inlets.
7. The gas turbine engine of claim 6, wherein one of the plurality of non-return valves is disposed at the common outlet.
8. The gas turbine engine of claim 6, wherein the plurality of non-return valves are tricuspid valves.
9. The gas turbine engine of claim 1, wherein the cooling system further includes one or more heat transfer enhancement elements disposed between the engine core and each of the first and second cooling ducts for increasing heat transfer from the engine core to each of the first and second cooling ducts.
10. The gas turbine engine of claim 9, wherein the one or more heat transfer enhancement elements include at least one of fins and heat pipes.
11. The gas turbine engine of claim 1, wherein the cooling system further includes one or more airflow boosters disposed within each of the first and second cooling ducts.
12. The gas turbine engine of claim 11, wherein the one or more airflow boosters include at least one of nozzle ejectors, an electric fan, and micro-compressors.
13. The gas turbine engine of claim 1, wherein each of the first and second cooling ducts is spiral-shaped.
14. The gas turbine engine of claim 1, wherein the fifth portion extends at least axially relative to the principal rotational axis to the common outlet.
15. The gas turbine engine of claim 14, further comprising a non-return valve disposed in the fifth portion for preventing airflow from the common outlet to the respective first and second inlets of the first and second cooling ducts.
16. The gas turbine engine of claim 14, further comprising a grid disposed in the fifth portion for preventing debris passing through the common outlet of the first and second cooling ducts.
17. A gas turbine engine comprising: a nacelle; an engine core received within the nacelle and defining a principal rotational axis along a length of the engine core, the engine core and the nacelle defining a bypass passage therebetween; and a cooling system including first and second cooling ducts, wherein the first cooling duct includes (i) a first inlet configured to receive bypass air from the bypass passage, (ii) a first portion that extends at least axially relative to the principal rotational axis, and (iii) a second portion located downstream relative to the first portion, the second portion extending circumferentially around the engine core in a first circumferential direction relative to the principal rotational axis, the second cooling duct includes (i) a second inlet configured to receive the bypass air from the bypass passage, (ii) a third portion that extends at least axially relative to the principal rotational axis, and (iii) a fourth portion located downstream relative to the third portion, the fourth portion extending circumferentially around the engine core in a second circumferential direction, opposite the first circumferential direction, relative to the principal rotational axis, the second portion of the first cooling duct and the fourth portion of the second cooling duct merge to form a fifth portion which ends in a common outlet configured to discharge the bypass air, and the cooling system further includes a plurality of heat transfer enhancement elements disposed between the engine core and each of the first and second cooling ducts for increasing heat transfer from the engine core to each of first and second two cooling ducts, the plurality of heat transfer enhancement elements being provided in an outer wall or casing of the engine core and circumferentially spaced around the engine core.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments will now be described by way of example only, with reference to the Figures, in which:
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DETAILED DESCRIPTION
(15) Aspects and embodiments of the present disclosure will now be discussed with reference to the accompanying figures. Further aspects and embodiments will be apparent to those skilled in the art.
(16) As used herein, a component extends “axially” relative to an axis if the component extends along the axis. A component extends “circumferentially” relative to an axis if the component extends in a circumferential direction defined around the axis. A component extends “radially” relative to an axis if the component extends radially inward or outward relative to the axis.
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(18) In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustor section 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the core exhaust nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The propulsive fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
(19) An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
(20) Note that the terms “low pressure turbine” and “low pressure compressor” as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e., not including the propulsive fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e., not including the gearbox output shaft that drives the propulsive fan 23). In some literature, the “low pressure turbine” and “low pressure compressor” referred to herein may alternatively be known as the “intermediate pressure turbine” and “intermediate pressure compressor”. Where such alternative nomenclature is used, the propulsive fan 23 may be referred to as a first, or lowest pressure, compression stage.
(21) The epicyclic gearbox 30 is shown by way of example in greater detail in
(22) The epicyclic gearbox 30 illustrated by way of example in
(23) It will be appreciated that the arrangement shown in
(24) Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
(25) Optionally, the gearbox may drive additional and/or alternative components (e.g., the intermediate pressure compressor and/or a booster compressor).
(26) Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
(27) The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the principal rotational axis 9), a radial direction (in the bottom-to-top direction in
(28) In addition, the present disclosure is equally applicable to aero gas turbine engines, marine gas turbine engines and land-based gas turbine engines.
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(30) The engine core 54 and the nacelle 52 define a bypass passage 58 therebetween. The gas turbine engine 50 further includes an air intake 72 and a bypass exhaust nozzle 74. The propulsive fan 55 that generates two airflows: a core airflow C and a bypass airflow D. The engine core 54 receives the core airflow C. The bypass airflow D flows through the bypass passage 58. The bypass airflow D is interchangeably referred to as “the bypass air D”.
(31) The gas turbine engine 50 further includes a cooling system 100. The cooling system 100 includes a cooling duct 102. In the example of
(32) The cooling duct 102 extends, relative to the principal rotational axis 56, both axially and circumferentially around a section of the engine core 54. In an example, the cooling duct 102 extends, relative to the principal rotational axis 56, circumferentially around a section of the engine core 54 including the combustor section 60. The section of the engine core 54 may be a high pressure section.
(33) The cooling duct 102 is a hollow tubular component having an inlet 104 and an outlet 106. The cooling duct 102 defines the inlet 104 for receiving the bypass air D from the bypass passage 58 at an upstream location 122 and the outlet 106 for discharging the bypass air D at a downstream location 124. The inlet 104 and the outlet 106 may be flush with the outer skin of the core. The cooling duct 102 guides a portion of the bypass air D from the upstream location 122 to the downstream location 124, the downstream location 124 being upstream of the bypass discharge nozzle. The cooling duct 102 further includes a first portion 108, a second portion 110 and a third portion 112. The first portion 108 extends at least axially relative to the principal rotational axis 56. The second portion 110 is downstream of the first portion 108. The second portion 110 extends circumferentially around the engine core 54 relative to the principal rotational axis 56. The third portion 112 is downstream of the second portion 110 and extends at least axially relative to the principal rotational axis 56.
(34) The cooling duct 102 surrounds the engine core 54. The cooling duct 102 may direct the bypass air D around the engine core 54 by means of venturi effect from the upstream location 122 to the downstream location 124 of the bypass passage 58. In an example, the cooling duct 102 may extend along an outer surface (not shown in
(35) The bypass air D is guided around the engine core 54 by the cooling duct 102. In order to minimise pressure losses, the Mach number may be kept approximately constant downstream of the first portion 108 of the cooling duct 102, up to a point proximate to the outlet 106. A cross-sectional area of the cooling duct 102 may be reduced proximate to the outlet 106 to increase the Mach number and provide a needed thrust. The increase in Mach number may generate suction to draw the bypass air D into the inlet 104. In some examples, a difference in the Mach number between two points in the cooling duct 102 can be used to produce a cross-flow around the engine core 54, thereby channelling the bypass air D across from the inlet 104 to the outlet 106.
(36) In this example the cooling duct 102 is spiral shaped. The cooling duct 102 spirals half a turn (i.e., about 180 degrees) around the engine core 54 relative to the principal rotational axis 56. In other examples the cooling duct 102 may spiral less than half a turn (i.e., less than 180 degrees) around the engine core 54 or more than half a turn (i.e., greater than 180 degrees) around the engine core 54. In some examples, the cooling duct 102 may spiral a whole turn or multiple turns (i.e., greater than or equal to 360 degrees) around the engine core 54. Increase the number of turns (or the angular extent of the turn if there is less than one turn or a fractional number of turns) of the cooling duct 102 may enable higher heat exchange. Further, a smaller cross-section of the cooling duct 102 may increase a rate of flow of the bypass air D, which may in turn further increase the heat exchange. The number of turns in the cooling duct 102 and the cross-section of the cooling duct 102 may vary according to the desired cooling attributes as well as the space requirements of the application.
(37) The cooling system 100 of the gas turbine engine 50 may further include one or more grids 116, 118 disposed within the cooling duct 102 for preventing debris entering the cooling duct 102. Each of the one or more grids may have a rectangular grid pattern. In other examples, each of the one or more grids may have a square, triangular, polygonal, circular or irregular grid pattern. In some examples, the at least one of the one or more grids may be a fractal grid, as described in more detail below with reference to
(38) The cooling system 100 may further include one or more non-return valves disposed within the cooling duct 102 for preventing airflow from the outlet 106 to the inlet 104. In the example illustrated in
(39) In some examples the cooling system 100 further includes one or more heat transfer enhancement elements (not shown in
(40) In some examples, the cooling system 100 further includes one or more airflow boosters (not shown in
(41) The cooling system 100 may be a passive and an actuator-free system. In other words, the cooling system 100 may not need any additional components to power the cooling system 100. The cooling system 100 may reduce the temperature of a high-pressure cooling air that flows around the combustor section 60 of the gas turbine engine 50. The cooling air may flow within the engine core 54. The air, in turn, may reduce the temperature of downstream components such as the high and intermediate pressure turbines; high and intermediate pressure vanes; high, intermediate and/or low-pressure rotating discs; inter-turbine bearing chambers; and other turbine sealing flows. The cooling system 100 may improve a cooling effectiveness of the gas turbine engine 50 and in turn increase life of its components.
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(43) The first portion 108 extends at least axially and radially relative to the principal rotational axis 56. The first portion 108 may further extend circumferentially relative to the principal rotational axis 56. The second portion 110 is downstream of the first portion 108 and connected to the first portion 108 via a first curved portion 126. The second portion 110 extends circumferentially around the engine core 54 relative to the principal rotational axis 56. The second portion 110 may be the spiral portion of the cooling duct 102. In this example, the second portion 110 may extend circumferentially by about 180 degrees relative to the principal rotational axis 56. However, the second portion 110 may extend circumferentially by less than 180 degrees or greater than 180 degrees. In some examples, the second portion 110 may form one or more turns relative to the principal rotational axis 56. The third portion 112 is downstream of the second portion 110. The second portion 110 is connected to the third portion 112 via a second curved portion 128. The third portion 112 also extends at least axially and radially relative to the principal rotational axis 56.
(44) The first curved portion 126 may ensure a smooth transition between the first and second portions 108, 110. Similarly, the second curved portion 128 may allow a smooth transition between the second and third portions 110, 112. The first and second curved portions 126, 128 may therefore allow a smooth flow of bypass air D between the first portion 108, the second portion 110 and the third portion 112.
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(46) Each of the cooling ducts 202A, 202B extends, relative to the principal rotational axis 56, both axially and circumferentially around a section of the engine core 54. In an example, each of the cooling ducts 202A, 202B extends, relative to the principal rotational axis 56, circumferentially around a section of the engine core 54 including the combustor section 60.
(47) Each of the cooling ducts 202A, 202B is a hollow tubular component. Each of the cooling ducts 202A, 202B defines the respective inlet 204A, 2024B for receiving the bypass air D from the bypass passage 58 at an upstream location 222 and the common outlet 206 for discharging the bypass air D at a downstream location 224.
(48) In this example each of the two cooling ducts 202A, 202B includes a first portion 208A, 208B and a second portion 210A, 210B. The first portion 208A of the cooling duct 202A defines the inlet 204A. Similarly, the first portion 208B of the cooling duct 202B defines the inlet 204B. Each of the first portions 208A, 208B extends at least axially relative to the principal rotational axis 56. Each of the second portions 210A, 210B is downstream of the respective first portion 208A, 208B. Specifically, the second portion 210A is downstream of the first portion 208A. The second portion 210B is downstream of the first portion 208B. Each of the second portions 210A, 210B extends circumferentially around the engine core 54 relative to the principal rotational axis 56. Each of the two cooling ducts 202A, 202B merge with each other at the junction 226 downstream of each of the second portions 210A, 210B. In this example, the two cooling ducts 202A, 202B further include a shared third portion 212 downstream of the junction 226. The third portion 212 extends at least axially relative to the principal rotational axis 56. The third portion 212 defines the common outlet 206.
(49) In some examples the cooling system 200 includes one or more grids, one or more non-return valve, one or more heat transfer enhancement elements (not shown in
(50) In the example illustrated in
(51) In the example illustrated in
(52) While in this example the cooling system 200 has two cooling ducts, the cooling system may include more than two cooling ducts. The cooling ducts may be disposed around, for example symmetrically around, the engine core 54, which may reduce potential distortion in flow through the bypass passage 58. In the example illustrated in
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(55) Each of the two cooling ducts 202A, 202B includes the first portions 208A, 208B and the second portions 210A, 210B. Each of the first portions 208A, 208B extends at least axially relative to the principal rotational axis 56. In this example, each of the first portions 208A, 208B extends axially, circumferentially and radially relative to the principal rotational axis 56. Each of the second portions 210A, 210B extends circumferentially around the engine core 54 relative to the principal rotational axis 56. The first portion 208A of the cooling duct 202A is connected to the second portion 210A via a curved portion 226A. The curved portion 226A may enable a smooth transition between the first portion 208A and the second portion 210A. Further, the first portion 208B of the cooling duct 202B is connected to the second portion 210B via a curved portion 226B. The curved portion 226B may enable a smooth transition between the first portion 208B and the second portion 210B. Each of the two cooling ducts 202A, 202B merge with each other at the junction 226 downstream of each of the second portions 210A, 210B. The two cooling ducts 202A, 202B further include the shared third portion 212 extending at least axially relative to the principal rotational axis 56. Each of the first portions 208A, 208B is inclined radially at an angle relative to the principal rotational axis 56. Similarly, the shared third portion 212 is also inclined radially at an angle relative to the principal rotational axis 56. In some other examples, the first portions 208A, 208B, and the shared third portion 212 may be approximately parallel to the principal rotational axis 56.
(56) Each of the second portions 210A, 210B may be the spiral portion of the respective cooling duct 202A, 202B. In this example, each of the second portions 210A, 210B may extend circumferentially by about 180 degrees relative to the principal rotational axis 56. However, each of the second portions 210A, 210B may extend circumferentially by less than 180 degrees or greater than 180 degrees. In some examples, each of the second portions 210A, 210B may form one or more turns relative to the principal rotational axis 56.
(57) In the example illustrated in
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(63) While the heat transfer enhancement elements 502 and airflow boosters 600 have generally been described in the context of the cooling system 200 with two ducts, it will be understood that they could equally be used in a system 100 with one duct or a system with greater than two ducts.
(64) It will be understood that the invention is not limited to the embodiments above described and various modifications and improvements can be made without departing from the concepts described herein.