SUBMERGIBLE CRYOGENIC PUMP WITH LINEAR ELECTROMAGNETIC MOTOR DRIVE
20180180042 ยท 2018-06-28
Assignee
Inventors
Cpc classification
F04B41/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B15/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B41/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fully submergible dual-action cryogenic pump has a housing configured to receive a liquid into the interior compartment when submerged in the liquid. The housing includes an interior compartment having an inner peripheral surface, a first end, and a second end. A free piston having a first end, a second end, and an outer peripheral surface is contained within the interior compartment. A first compression chamber is formed between the first end of the free piston and the first end of the interior compartment. A second compression chamber is formed between the second end of the free piston and the second end of the interior compartment. An electromagnetic drive is configured to reciprocate the free piston. A sealing area is formed by the outer peripheral surface of the free piston sealing with the inner peripheral surface of the interior compartment.
Claims
1. A fully submergible dual-action cryogenic pump, comprising: a housing including an interior compartment, the housing configured to receive a liquid into the interior compartment when submerged in the liquid, the interior compartment including an inner peripheral surface, a first end, and a second end; a free piston contained within the interior compartment of the housing, the free piston including an axis, a first end, a second end, and an outer peripheral surface; a first compression chamber formed between the first end of the free piston and the first end of the interior compartment; a second compression chamber formed between the second end of the free piston and the second end of the interior compartment; an electromagnetic drive configured to reciprocate the free piston along the axis; and a sealing area formed by the outer peripheral surface of the free piston sealing with the inner peripheral surface of the interior compartment between the first compression chamber and the second compression chamber.
2. The fully submergible dual-action cryogenic pump of claim 1, wherein the free piston includes a length from the first end to the second end, and the sealing area is formed along substantially all of the length of the free piston.
3. The fully submergible dual-action cryogenic pump of claim 1, wherein the outer peripheral surface of the free piston is configured to sealing area with the inner peripheral surface of the interior compartment without a piston sealing ring.
4. The fully submergible dual-action cryogenic pump of claim 1, wherein no bushings are disposed between the free piston and the housing.
5. The fully submergible dual-action cryogenic pump of claim 1, wherein: the housing includes an outer wall; and the electromagnetic drive includes a plurality of electric coils disposed within the outer wall of the housing and encircling the axis of the free piston.
6. The fully submergible dual-action cryogenic pump of claim 1, further comprising a one-way intake valve fluidly connected to the liquid when the housing is submerged in the liquid.
7. The fully submergible dual-action cryogenic pump of claim 6, further comprising a primer pump configured to pump the liquid into the first compression chamber through the one-way intake valve when the housing is submerged in the liquid.
8. The fully submergible dual-action cryogenic pump of claim 1, wherein the electromagnetic drive is also configured to rotate the free piston about the axis of the free piston.
9. The fully submergible dual-action cryogenic pump of claim 1, wherein: the outer peripheral surface of the free piston includes a radius; the inner peripheral surface of the interior compartment includes a radius; and the radius of the outer peripheral surface of the free piston is between 0.01 micrometers and 2 micrometers less than the radius of inner peripheral surface of the interior compartment.
10. The fully submergible dual-action cryogenic pump of claim 1, wherein one or more of the outer peripheral surface of the free piston and the inner peripheral surface of the interior compartment includes solid dry lubricants including one or more of molybdenum disulfide and sintered silicon carbide.
11. The fully submergible dual-action cryogenic pump of claim 1, wherein one or more of the outer peripheral surface of the free piston and the inner peripheral surface of the interior compartment includes solid dry lubricants including one or more of tungsten(IV) sulfide and graphite.
12. The fully submergible dual-action cryogenic pump of claim 1, further comprising a gas layer disposed between the outer peripheral surface of the free piston and the inner peripheral surface of the interior compartment.
13. A fully submergible dual-action cryogenic pump system, comprising: a housing including an interior compartment, the housing configured to receive a liquid into the interior compartment when submerged in the liquid, the interior compartment including an inner peripheral surface; a piston including an outer peripheral surface, an axis, and a length along the axis; an electromagnetic drive configured to reciprocate the piston when the piston is contained within the interior compartment; and wherein a sealing area is formed by the outer peripheral surface of the piston sealing with the inner peripheral surface of the interior compartment when the piston is contained within the interior compartment.
14. The fully submergible dual-action cryogenic pump system of claim 13, wherein the outer peripheral surface is disposed along a majority of the length of the piston.
15. The fully submergible dual-action cryogenic pump system of claim 13, wherein the outer peripheral surface of the piston is configured to seal with the inner peripheral surface of the interior compartment without a piston sealing ring.
16. The fully submergible dual-action cryogenic pump system of claim 13, further comprising a one-way intake valve configured to allow the liquid to flow into the interior compartment when the housing is submerged in the liquid.
17. The fully submergible dual-action cryogenic pump system of claim 16, further comprising a primer pump configured to pump the liquid into the interior compartment of the housing through the one-way intake valve when the housing is submerged in the liquid.
18. The fully submergible dual-action cryogenic pump system of claim 13, wherein the piston includes a magnetic portion disposed eccentrically with respect to the axis as measured in a plane orthogonal to the axis.
19. The fully submergible dual-action cryogenic pump system of claim 13, wherein one or more of the outer peripheral surface of the piston and the inner peripheral surface of the interior compartment includes solid dry lubricants, the solid dry lubricants including one or more of molybdenum disulfide, sintered silicon carbide, tungsten(IV) sulfide, and graphite.
20. A method of pumping a cryogenic liquid using a pump submerged in the cryogenic liquid, comprising: electromagnetically reciprocating a free piston enclosed within a housing of the submerged pump along an axis of the free piston; allowing the cryogenic liquid to alternately flow into a first compression chamber inside the housing and into a second compression chamber inside the housing; alternating between discharging the cryogenic liquid from the first compression chamber and from the second compression chamber; and electromagnetically rotating the free piston about the axis of the free piston.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
[0013]
[0014]
DETAILED DESCRIPTION
[0015]
[0016] In one embodiment, illustrated in
[0017] An electromagnetic drive 40 is configured to reciprocate the free piston 26 along its axis 28 when the free piston 26 is contained inside the housing 16. The free piston 26 includes a magnetic portion 50 responsive to electromagnetic fields. The electromagnetic drive 40 includes a plurality of electric coils 42 encircling the axis 28 of the free piston 26. The electric coils 42 may be enclosed within a separate structure as shown in
[0018] In the embodiment illustrated in
[0019] In another embodiment, however, the over-stroke length 76 at the first end 22 of the interior compartment 18 may be different from a second over-stroke length (not shown) at the second end 24 of the interior compartment 18. And alternatively, in another embodiment, the ends 30, 32 of the free piston 26 may contact the ends 22, 24 of the interior compartment 18 at each end of the stroke of the free piston 26. That is, the over-stroke length 76 may effectively be zero.
[0020] Referring again to the embodiment illustrated in
[0021] The one-way valves 52, 56, 58, 60 may be any suitable type of one-way valve known in the art. Although the one-way valves 52, 56, 58, 60 are shown as separate valves disposed outside of the housing 16, alternatively, they may be integrally formed with the housing 16. And although the intake valves 52, 56 are illustrated near the ends 22, 24 of the interior compartment 18 of the housing 16, alternatively, the intake valves 52, 56 may be disposed at any suitable location. Instead of separately formed valves, alternatively, the intake valves 52, 56 may simply be formed as the intake fluid line 55 directly connected to the interior compartment 18 of the housing 16 at a location (not shown) that is intermittently sealed by the free piston 26 as the free piston 26 reciprocates.
[0022] A primer pump 54 fluidly connects the first and second compression chambers 36, 38 to the liquid 6 surrounding the housing 16. The primer pump 54 is fluidly connected with the first compression chamber 36 through the first one-way intake valve 52 and an intake line 55. Similarly, the primer pump 54 is fluidly connected with the second compression chamber 38 through the second one-way intake valve 56 and the intake line 55. Alternatively, in another embodiment, the one-way intake valves 52, 56 may be directly fluidly connected (not shown) to the liquid 6 surrounding the housing 16 without a primer pump 54 and/or the intake line 55.
[0023] In the embodiment illustrated in
[0024] The outer peripheral surface 34 of the free piston 26 is configured to seal with the inner peripheral surface 20 of the interior compartment 18 without a piston sealing ring. Other variations may include the use of sealing elements at other locations on the cryogenic pump 10.
[0025] To form the sealing area 62, the outer peripheral surface 34 of the free piston 26 and the inner peripheral surface 20 of the interior compartment 18 are formed to precise tolerances, and the surfaces 20, 34 have smooth finishes. Preferably, the peripheral surfaces 20, 34 are machined to have an average roughness measurement between 0.01 micrometers and 0.1 micrometers. In other embodiments, the average roughness measurement may be less than 0.01 micrometers. Preferably, the radius 66 of the outer peripheral surface 34 of the free piston 26 is between 0.01 micrometers and 2 micrometers less than the radius 67 of the inner peripheral surface 20 of the interior compartment 18.
[0026] The sealing area 62 may prevent leakage between the first compression chamber 36 and the second compression chamber 38 at a high pressure differential, for example up to around 500 psi or more. In theory, however, some trace amounts of leakage are possible. Because the free piston 26 is enclosed within the housing 16, any leakage from one compression chamber flows to the other compression chamber. For example, any leakage from the first compression chamber 36 flows to the second compression chamber 38. Thus, the cryogenic pump 10 may prevent external (to the housing 16) leakage.
[0027] In the embodiment illustrated in
[0028] In one embodiment, reciprocation of the free piston 26 within the interior compartment 18 of the housing 16 may cause a small and controlled amount of friction-generated heat along the sealing area 62. This heat vaporizes the immediately surrounding liquid 6, creating a gas layer between the outer peripheral surface 34 of the free piston 26 and the inner peripheral surface 20 of the interior compartment 18. The gas layer is disposed along the sealing area 62 and reduces friction thereby facilitating reciprocation of the free piston 26. In this way, the gas layer may act like a linear gas bearing along the sealing area 62.
[0029] Alternatively, in another embodiment, solid dry lubricants are used to reduce friction along the sealing area 62. This may reduce friction-generated heat and prevent the gas layer from forming such that the outer peripheral surface 34 of the free piston 26 directly contacts and slides along the inner peripheral surface 20 of the interior compartment 18. In this embodiment, one or more of the outer peripheral surface 34 of the free piston 26 and the inner peripheral surface 20 of the housing 16 may include solid dry lubricants. The solid dry lubricants may include, for example, molybdenum disulfide (MoS.sub.2), sintered silicon carbide (SiC), tungsten(IV) sulfide (WS.sub.2), graphite, or a combination thereof. The solid dry lubricants may be embedded, fused, or diffused into the free piston 26 and/or the interior compartment 18. For example, thin film of the solid dry lubricants may be formed on one or more of the peripheral surfaces 20, 34, using any suitable technique, for example, conventional sputtering deposition or ion beam assisted deposition. In this embodiment, the solid dry lubricants help facilitate low friction reciprocation of the free piston 26.
[0030] No bushings or separate support structure are necessary between the free piston 26 and the interior compartment 18 of the housing 16. Rather, the inner peripheral surface 20 of the interior compartment 18 supports and guides the free piston 26 along its axis 28 during reciprocation. As explained above, low friction between the peripheral surfaces 20, 34 generates minimal heat and reduces wear.
[0031] In one embodiment, the free piston 26 may be rotated to reduce wear along the sealing area 62. For example, the electromagnetic drive 40 may be configured to rotate the free piston 26 about its axis 28 to reduce wear on the free piston 26 and housing 16 potentially caused by small variations in shape or surface finish. In the embodiment illustrated in
[0032] Alternatively, the cryogenic pump 10 may use any suitable configuration to rotate the free piston 26 as known in the art to electromagnetically rotate a shaft. Although the second magnetic portion 68 is separate from the magnetic portion 50 in this embodiment, instead, in other embodiments, magnetic portion 50 and the second magnetic portion 68 may be formed together as one continuous magnetic portion. That is, the electromagnetic drive 40 may be configured to both reciprocate and rotate the free piston 26 by acting on the magnetic portion 50.
[0033] In the embodiment illustrated in
[0034] The cryogenic pump 10 may be manufactured using any suitable method. In some embodiments, the housing 16 is manufactured as two separate parts (not shown). The two parts (not shown) of the housing 16 are assembled with the free piston 26 disposed in the interior compartment 18 of the housing 16. The two parts of the housing 16 may be sealed together using any suitable method. For example, they may be sealed using fasteners, adhesives, welding, etc. Alternatively, the housing 16 may be manufactured as a tube (not shown) with separate end caps (not shown). Once the free piston 26 is placed within the interior compartment 18 of the housing 16, the end caps are attached to the tube to seal both ends of the tube. Any suitable method may be used to attach the end caps to the tube to enclose the free piston 26 within the housing 16. For example, the end caps may be sealed to the housing 16 using fasteners, adhesives, welding etc. Additionally, any other suitable manufacturing technique for producing a housing 16 with an internally contained free piston 26 may be used.
[0035] The cryogenic pump 10 may be installed inside a tank 8 of cryogenic fuel. Installing the cryogenic pump 10 within the tank 8 may include directly mounting the housing 16 to the inside of the tank 8 to secure it therein. Alternatively, a mounting bracket (not shown) may be mounted to the tank 8 and the housing 16 may be mounted to the mounting bracket. The mounting bracket may isolate vibrations generated from the movement of the locomotive 14 or other machinery, to reduce wear on the cryogenic pump 10. In some embodiments, the cryogenic pump 10 may be assembled during installation. For example, the steps described above for enclosing the free piston 26 inside the housing 16 may be performed during installation.
[0036] In the embodiment illustrated in
[0037] In the embodiment illustrated in
[0038] The magnetic portion 50 of the free piston 26 is disposed within the outer wall 70 of the free piston 26. Any suitable material responsive to magnetic fields may be used to form the magnetic portion 50. For example, the magnetic portion 50 may be a permanent magnet. The magnetic portion 50 may disposed generally in the middle of the free piston 26 along the axis 28. Each of the electromagnetic drive 40 and the magnetic portion 50 has a length measured along the axis 28. As shown in the embodiment illustrated in
[0039] The dimensions of the various parts of the cryogenic pump 10 are selected to optimize multiple design considerations. For example, the volumes of the compression chambers 36, 38 determine the volume output of the cryogenic pump 10 per reciprocation cycle. The volumes of the compression chambers 36, 38, in turn, are a product of the stroke length 74 and the cross sectional area (not shown) of the free piston 26 in a plane orthogonal to its axis 28. In one embodiment, the free piston 26 has a diameter between 15 mm and 25 mm, and the stroke length 74 of the free piston 26 is between 90 mm and 110 mm.
INDUSTRIAL APPLICABILITY
[0040] The disclosed cryogenic pump 10 finds potential application in any fluid system where high-pressurization of cryogenic fluids is required. For example, the disclosed cryogenic pump 10 may be used in mobile (e.g., locomotive) or stationary (e.g., power generation) applications having an internal combustion engine that consumes the fluid pressurized by the disclosed cryogenic pump 10. Operation of the cryogenic pump 10 will now be explained.
[0041]
[0042] Detailed operation of the cryogenic pump 10 will now be explained. In one embodiment illustrated in
[0043] Alternatively, however, in another embodiment, liquid 6 surrounding the housing 16 may flow directly into the interior compartment 18 without a primer pump 54 (not shown). In this embodiment, the movement of the free piston 26 draws the liquid 6 directly into the compression chambers 36, 38. Specifically, as the free piston 26 translates to the left as illustrated in
[0044] Referring again to the embodiment illustrated in
[0045] Reciprocation of the free piston 26 will now be explained in more detail.
[0046] A system of valves 52, 56, 58, 60 facilitate the flow of liquid 6 into and out of the interior compartment 18. The intake valves 52, 56 allow the liquid 6 to alternately flow into the first compression chamber 36 and the second compression chamber 38 inside the housing 16. The cryogenic pump 10 alternates between discharging the liquid 6 from the first compression chamber 36 and from the second compression chamber 38 through the exhaust valves 58, 60.
[0047] The disclosed cryogenic pump 10 may provide a high-pressure supply of fuel in a simple, low maintenance, and submergible configuration. The cryogenic pump 10 creates a sealing area 62 between the outer peripheral surface 34 of the free piston 26 and the inner peripheral surface 20 of the interior compartment 18 of the housing 16. This may eliminate the need for piston sealing rings that are both prone to wear and generate undesirable heat from friction. Eliminating these sealing members may reduce maintenance costs, down time, and the amount of heat generated from friction. Thus, the cryogenic pump 10 may be completely submerged in a cryogenic fuel without introducing undesirably large amounts of heat to the liquid fuel. Completely submerging the cryogenic pump 10 may also eliminate costly and complicated systems associated with completely and partially external pumps.
[0048] It will be apparent to those skilled in the art that various modifications and variations can be made to the pump of the present disclosure. Other embodiments of the pump will be apparent to those skilled in the art from consideration of the specification and practice of the pump disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope being indicated by the following claims and their equivalents.