Brush-communicated direct-current motor
10008913 ยท 2018-06-26
Assignee
Inventors
Cpc classification
H02K23/38
ELECTRICITY
H02K23/36
ELECTRICITY
International classification
H02K23/38
ELECTRICITY
Abstract
A brush-commutated direct-current motor comprises a stator which is fitted with a plurality of field poles, a rotor which can rotate in relation to the stator about a rotation axis and which has a plurality of pole teeth, a plurality of windings, wherein a plurality of windings are arranged on each pole tooth, a commutator which is arranged on the rotor and has a plurality of lamellas, wherein each winding is connected to one of the lamellas by means of a first winding arm and is connected to another of the lamellas by means of a second winding arm, and a plurality of short-circuiting links which each electrically connect two windings to one another and to this end are each arranged on at least two lamellas of the commutator. The plurality of windings of the plurality of pole teeth are formed by a plurality of wire turns.
Claims
1. A brush-commutated direct-current motor, comprising a stator which is fitted with a plurality of field poles, a rotor which can rotate in relation to the stator about a rotation axis and which has a plurality of pole teeth, a plurality of windings, wherein a plurality of windings are arranged on each pole tooth, a commutator which is arranged on the rotor and has a plurality of lamellas, wherein each winding is connected to one of the lamellas by means of a first winding arm and is connected to another of the lamellas by means of a second winding arm, and a plurality of short-circuiting links which each electrically connect two windings to one another and to this end are each arranged on at least two lamellas of the commutator, wherein the plurality of windings of the plurality of pole teeth are formed by a plurality of wire turns, wherein each wire turn comprises one winding of each pole tooth and short-circuiting wires which connect the windings and is wound from a continuous wire, and wherein a first wire end of the continuous wire is connected to a first lamella and a second wire end of the continuous wire is connected to a second lamella which is different from the first lamella.
2. The direct-current motor as claimed in claim 1, wherein a first winding, which adjoins the first wire end, and a second winding, which adjoins the second wire end, are not electrically connected to one another by means of a short-circuiting link.
3. The direct-current motor as claimed in claim 1, wherein each lamella is connected to one or more continuous wires by means of a plurality of wire connections, wherein the number of wire connections per lamella is equal to the number of wire turns.
4. The direct-current motor as claimed in claim 1, wherein the plurality of windings of each pole tooth are connected to the same lamellas.
5. The direct-current motor as claimed in claim 1, wherein each wire turn is wound from a separate wire.
6. The direct-current motor as claimed in claim 5, wherein the wire turns are wound using the flyer winding technique or the needle winding technique.
7. The direct-current motor as claimed in claim 1, wherein the wire turns are wound from a single continuous wire.
8. The direct-current motor as claimed in claim 7, wherein the wire turns are wound using the needle winding technique or the flyer winding technique.
9. The direct-current motor as claimed in claim 1, wherein each pole tooth is bounded along a circumferential direction around the rotation axis by two slots which separate the pole tooth from adjacent pole teeth, wherein the short-circuiting links for short-circuiting two lamellas are each placed around at least one pole tooth by virtue of in each case extending from one lamella, through a slot between two pole teeth, around at least one pole tooth and through another slot, to another lamella.
10. The brush-commutated direct-current motor as claimed in claim 1, wherein the short-circuiting links each short-circuit precisely three lamellas.
11. The brush-commutated direct-current motor as claimed in claim 10, wherein the short-circuiting links are each placed, starting from a first lamella, around two pole teeth in the direction of a second lamella, and from the second lamella around a pole tooth to a third lamella.
12. A method for producing a brush-commutated direct-current motor which comprises a stator which is fitted with a plurality of field poles, a rotor which can rotate in relation to the stator about a rotation axis and which has a plurality of pole teeth, a plurality of windings, wherein a plurality of windings are arranged on each pole tooth, a commutator which is arranged on the rotor and has a plurality of lamellas, wherein each winding is connected to one of the lamellas by means of a first winding arm and is connected to another of the lamellas by means of a second winding arm, and a plurality of short-circuiting links which each electrically connect two windings to one another and to this end are each arranged on at least two lamellas of the commutator, and in which the plurality of windings of the plurality of pole teeth are formed by a plurality of wire turns, wherein each wire turn comprises one winding of each pole tooth and short-circuiting wires which connect the windings and is wound from a continuous wire, wherein a first wire end of the continuous wire is connected to a first lamella and a second wire end of the continuous wire (is connected to a second lamella which is different from the first lamella.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The idea on which the invention is based will be explained in greater detail below with reference to the exemplary embodiments which are illustrated in the figures.
(2)
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DETAILED DESCRIPTION
(12)
(13) As is known, the stator 10 has a number of field poles M1-M6 which are formed by permanent magnets and are arranged in a manner uniformly distributed over the circumference of the stator 1. In this case, the field poles M1-M6 point toward the rotor 11 with different poles N, S in such a way that a north pole N is always followed by a south pole S and vice versa.
(14) In the illustrated exemplary embodiment, the stator 10 has precisely six field poles M1-M6.
(15) The rotor 11 is arranged on the stator 10 such that it can rotate about the rotation axis D, and has eight pole teeth Z1-Z8 which point toward the stator 10 from the rotation axis D and are separated from one another in the circumferential direction around the rotation axis D by means of slots N12, N23, N34, N45, N56, N67, N78, N81. The rotor 11 can be designed, for example, in a manner which is known per se, as a lamellad core comprising individual rotor lamellas in which the pole teeth Z1-Z8 are formed.
(16) In the illustrated exemplary embodiment, the rotor 11 has precisely eight pole teeth Z1-Z8.
(17) Each pole tooth Z1-Z8 is fitted with one or more windings W1-W8 which are each wound around the pole teeth Z1-Z8. The windings W1-W8 are each connected to lamellas L1-L24 (see
(18) The commutator 110 commutates the windings W1-W8, as is also known from DE 10 2011 082 543 A1 for example, the content of this application being incorporated in the present application.
(19)
(20) As is clear from
(21) As will be explained in greater detail belowin this case, each pole tooth Z1-Z8 is fitted with a plurality of windings W1-W8 which are connected electrically in parallel and to this end are each connected to the same lamellas L1-L24. However, only one winding W1-W8 per pole tooth Z1-Z8 is illustrated in
(22) During operation of the direct-current motor 1, current is supplied to the windings W1-W8 by means of the brushes B1, B2, wherein two brushes B1, B2 are provided in the illustrated exemplary embodiment. In order to ensure that lamellas L1-L24 which are offset through 120 in relation to one another are at the same potential and in order to be able to dispense with additional brushes in this case, short-circuiting links K1-K8 are provided which short-circuit to one another in each case three lamellas L1-L24, which are offset in relation to one another through 120 in the circumferential direction around the rotation axis D, and thereby ensure that when one of the brushes B1, B2 makes contact with one of the three lamellas L1-L24, the correspondingly short-circuited lamellas L1-L24 are at the same potential. Accordingly, as is clear from the schematic view, the following lamellas are short-circuited to one another: L1-L9-L17 (short-circuiting link K1), L2-L10-L18 (short-circuiting link K2), L3-L11-L19 (short-circuiting link K3), L4-L12-L20 (short-circuiting link K4), L5-L13-L21 (short-circuiting link K5), L6-L14-L22 (short-circuiting link K6), L7-L15-L23 (short-circuiting link K7), L8-L16-L24 (short-circuiting link K8).
(23) If, for example, in one rotor position, the brush B1 bears against the lamella L1 and the brush B2 bears against the lamella L13 and the brush B1 has a negative polarity () and the brush B2 has a positive polarity (+), the directions of current flow indicated by arrows on the winding arms W11-W82 are produced.
(24) In principle, it is possible for two, four or six brushes, that is to say one, two or three pairs of brushes, to be used, wherein short-circuiting links K1-K8 ensure uniform current distribution over all brushes.
(25) Arranging the windings W1-W8 on the lamellas L1-L24 and short-circuiting the lamellas L1-L24 by means of the short-circuiting links K1-K8 results in a series circuit comprising in each case four windings W1-W8 between the brushes B1, B2, it being possible for said series circuit to be illustrated by the schematic equivalent circuit diagram according to
(26) In the brush-commutated direct-current motor 1, the short-circuiting links K1-K8 are not laid between the lamellas L1-L24 in any desired manner but rather, in order to short-circuit the associated lamellas L1-L24, are each placed around at least one pole tooth Z1-Z8 in such a way that, starting from a lamella L1-L24, they each extend through a slot N12-N81 between two pole teeth Z1-Z8, are placed around at least one pole tooth Z1-Z8 and run through another slot N12-N81 to another lamella L1-L24, and in this way short-circuit the lamellas L1-L24.
(27) A specific example of laying of the short-circuiting links K1-K8 in this way is illustrated in
(28) The short-circuiting link K2 extends from the lamella L2 of the commutator 110, around the pole teeth Z7, Z8, to the lamella L18, and from said lamella L18, around the pole tooth Z5, to the lamella L10, so that the lamellas L2, L10, L18 are electrically short-circuited to one another by means of the short-circuiting link K2.
(29) In the present case, the statement that the short-circuiting links K1-K8 extend around the pole teeth Z1-Z8 is intended to be understood to mean that, starting from a lamella L1-L24 on an axial front side of the rotor 11 (corresponding to the front side illustrated in
(30) Since the short-circuiting links K1-K8 are placed around the pole teeth Z1-Z8, installation space can be saved because no additional installation space has to be reserved for the short-circuiting links K1-K8.
(31) In addition, it is possible to wind the windings W1-W8 and the short-circuiting links K1-K8 from a single wire, so that firstly additional components for attaching the short-circuit links K1-K8 are not required and secondly attachment of the windings W1-W8 and the short-circuiting links K1-K8 to the rotor 11 can be simplified and can be reduced to a single working step.
(32)
(33) Laying the short-circuiting links K1-K8 in a special manner around two pole teeth Z1-Z8 in sections and around one pole tooth Z1-Z8 in sections (see
(34)
(35)
(36) In the exemplary embodiment illustrated in
(37) Each pole tooth Z1-Z8 is fitted with a first winding W1-W8 and a second winding W1-W8. The first windings W1-W8 and the second windings W1-W8, together with the associated short-circuiting links K1-K8, K1-K8, are each wound from a continuous wire in a simultaneous manner and therefore in a parallel manner in this case, so that windings W1-W8, W1-W8 and short-circuiting links K1-K8, K1-K8 can be wound in a simultaneous manner in a single working step, without subsequent working steps for attaching the short-circuiting links K1-K8, K1-K8 being required.
(38)
(39) As is illustrated in
(40) At the same time, the winding W5 is arranged on the pole tooth Z5 with a further, additional wire 2B and is connected to lamellas L13, L14 by means of winding arms W51, W52, wherein to this end the wire 2B is first connected to the lamella L13 and, starting from this lamella L13, the winding W5 is wound around the pole tooth Z5 and is fastened to the lamella L14 in an electrically contact-making manner.
(41) The wires 2A, 2B are fastened to the lamellas L1-L24, for example, by the wires 2A, 2B being suspended in hooks on the lamellas L1-L24 which, after the winding wires 2A, 2B are laid, are bent over in order to then fix the wires 2A, 2B to the lamellas L1-L24, for example by means of welding (hot-caulking).
(42) In a next step, as is illustrated in
(43) The winding process is continued in a corresponding manner, wherein, in the next step, as is illustrated in
(44) In the next step, as is illustrated in
(45) In the next step, as is illustrated in
(46) As is clear from
(47) If the winding process is continued in an analogous manner to that described above, the end state which is illustrated in
(48) For the purposes of the present invention, in the exemplary embodiment according to
(49) In electrical terms, the result of the wire turns U1, U2 not being implemented as closed turns is that there is no change in the operating behavior. The last short-circuiting link K1, K5 of the respective wire turn U1, U2 which is not or at least not completely wound is provided completely in the respectively other wire turn U2, U1, so that an electrical connection of the associated lamellas L1, L9 L17 (for the short-circuiting link K1) and L5, L13, L21 (for the short-circuiting link K5) is formed by a corresponding short-circuiting link K1, K5 of the respectively other wire turn U1, U2.
(50) In the exemplary embodiment according to
(51) A further exemplary embodiment is intended to be explained below with reference to
(52)
(53) In the winding scheme, starting from the lamella L1, the first winding W1 is initially wound onto the pole tooth Z1, as is schematically illustrated in
(54) In the winding scheme, the first wire turn U1 is first wound with the windings W1-W8 according to
(55) In the illustrated example, the wire 2 therefore ends at the same lamella L1 by way of its ends 20, 21, said lamella therefore being occupied a total of four times and therefore being fitted with four wire connections.
(56) In order to avoid this, in the exemplary embodiment according to
(57) The wire 2 therefore starts from the lamella L1 by way of its first end 20, but does not end at said lamella by way of its second end 21, but rather at the lamella L9 instead. As a result, rather than fourfold occupation, only threefold occupation occurs on the lamella L1. In this way, it is not necessary to dimension the lamella L1 with its hook such that it can be fitted with more wire connections than the number of wire turns U1-U3, but rather the hook of the lamella L1 has to be designed only to accommodate three wire connections, it being possible for this to lead to a reduction in the axial installation space in the direct-current motor 1 in particular.
(58) Since the short-circuiting link K1A is not completely implemented and, in particular, the last section of the short-circuiting link K1 which is to be provided per se has been omitted, the last wire turn U3 is not closed. However, this does not have any electrical influence on the operating behavior because the short-circuiting link K1 is provided completely both in the first wire turn U1 and in the second wire turn U2, and therefore the lamellas L1, L9, L17 are connected to one another by the short-circuiting links K1 of the wire turns U1, U2. The incomplete implementation of the short-circuiting link K1A in the third wire turn U3 therefore does not have any electrical influence on the operating behavior.
(59) In comparison to the winding scheme according to
(60) For the purpose of connection to the lamellas L1-24, the wire 2, 2A, 2B is suspended in hooks 3 of the lamellas L1-L24, as is schematically shown in
(61) The idea on which the invention is based is not restricted to the exemplary embodiments outlined above, but rather can also be used in entirely different types of embodiments.
(62) In particular, the brush-commutated direct-current motor is not restricted to the numbers of field poles, pole teeth and lamellas specifically indicated here. It is also possible to use a different number of field poles (corresponding to an integer multiple of 2), of pole teeth and of lamellas in principle.