Vibration Resistant Cable
20180174702 ยท 2018-06-21
Assignee
Inventors
Cpc classification
H02G7/14
ELECTRICITY
International classification
H01B5/00
ELECTRICITY
H01B5/10
ELECTRICITY
Abstract
A vibration resistant cable may be provided. The vibration resistant cable may comprise a first conductor and a second conductor. The first conductor and the second conductor may each have a diameter d. The second conductor may be twisted around the first conductor at a lay length determined as a function of the diameter d and may be configured to reduce relative movement of the first conductor and the second conductor that would result in bags in the vibration resistant cable.
Claims
1-30. (canceled)
31. A vibration resistant cable comprising: a first conductor having a diameter d; and a second conductor having the diameter d, the second conductor twisted around the first conductor at a lay length between 3 feet and 6 feet to eliminate bagging of the vibration resistant cable during installation; wherein: the first conductor comprises six first aluminum strands surrounding a first core steel strand having a first diameter equal to about 0.0937 inches, and the second conductor comprises six second aluminum strands surrounding a second steel core strand having a second diameter equal to about 0.0937 inches.
32. The vibration resistant cable of claim 31, wherein an optimum lay length is a function of the diameter d.
33. The vibration resistant cable of claim 31, wherein an optimum lay length is determined by the equation, c.sub.1d+c.sub.2, wherein c.sub.1 and c.sub.2 are constants configured to obtain a locking force to eliminate bagging in the vibration resistant cable and to provide Aeolian vibration dampening in the vibration resistant cable.
34. The vibration resistant cable of claim 31, wherein the diameter d is equal to about 0.281 inches.
35. The vibration resistant cable of claim 31, wherein the vibration resistant cable is not under tension in a power line.
36. The vibration resistant cable of claim 31, wherein the lay length is varying.
37. The vibration resistant cable of claim 31, wherein the lay length is further configured to cause a locking force between the first conductor and the second conductor to reduce relative movement.
38. The vibration resistant cable of claim 31, wherein the lay length is further configured to allow some relative movement between the first conductor and the second conductor to provide Aeolian vibration dampening in the vibration resistant cable.
39. A vibration resistant cable comprising: a first conductor comprising a plurality of first strands surrounding a first core steel strand, wherein the plurality of first strands comprises six aluminum strands; and a second conductor comprising a plurality of second strands surrounding a second core steel strand, wherein the plurality of second strands comprises six aluminum strands, the second conductor twisted around the first conductor at a lay length that is based at least in part on a locking force of the first conductor or the second conductor; wherein the locking force comprises a compressive spring force based at least in part on a first spring rate associated with the first conductor or a second spring rate associated with the second conductor, the locking force preventing bagging in the first conductor or the second conductor; and wherein bagging results from a relative movement between the first conductor and the second conductor caused at least in part by sheave pushback during installation of the vibration resistant cable.
40. The vibration resistant cable of claim 39, wherein the first conductor and the second conductor have a diameter d that is equal to about 0.281 inches.
41. The vibration resistant cable of claim 39, wherein the first core steel strand has a diameter equal to about 0.0937 inches.
42. The vibration resistant cable of claim 39, wherein the second core steel strand has a diameter equal to about 0.0937 inches.
43. The vibration resistant cable of claim 39, wherein the lay length is 3 feet +/10%.
44. The vibration resistant cable of claim 39, wherein the vibration resistant cable is not under tension in a power line.
45. The vibration resistant cable of claim 39, wherein the lay length is varying.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate various embodiments of the present invention. In the drawings:
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DETAILED DESCRIPTION
[0049] The following detailed description refers to the accompanying drawings. Wherever possible, the same reference numbers are used in the drawings and the following description to refer to the same or similar elements. While embodiments of the invention may be described, modifications, adaptations, and other implementations are possible. For example, substitutions, additions, or modifications may be made to the elements illustrated in the drawings, and the methods described herein may be modified by substituting, reordering, or adding stages to the disclosed methods. Accordingly, the following detailed description does not limit the invention.
[0050] A vibration resistant (VR) cable may be provided. Consistent with embodiments of the invention, the VR cable may comprise a first conductor twisted around a second conductor at a predetermined or varying lay length. Consequently, embodiments of the invention may provide a changing profile to wind due to the VR cable's twisting nature that may prevent excitation in a vibration mode with or without ice buildup when the VR cable is used in a power line. Embodiments of the invention may change the twisting angle and or lay length of the two conductors such that more twists occur in a given length than in conventional systems. In other words, embodiments of the invention may have shorter lay lengths than conventional systems. Computational Fluid Dynamics may be used as a tool to demonstrate embodiments consistent with the invention.
[0051] In conventional systems, long lay lengths cause unwanted relative movement of the two conductors during manufacturing or installation that create bags (e.g. loops) in the cable. These bags cause conductors comprising the cable not to stay together as one profile and are thus undesirable. These bags may occur during construction of a power line using the cable, after the power line using the cable is constructed, or even during manufacture of the cable. In addition, it is time consuming and expensive to correct these conditions after they occur. Consistent with embodiments of the invention, shorter lay lengths may help hold conductors together better in the VR cable. Moreover, the shorter lay lengths may aid in manufacturing and installation by preventing unwanted relative movement of the two conductors during manufacturing or installation that create bags.
[0052] Furthermore, the lay length may be chosen (e.g. when applied in a power line) to set the VR cable's natural frequency to lessen or avoid galloping modes and aeolian vibration modes (i.e. torsional modes and string type vibration modes.) Embodiment of the invention may provide power lines with natural frequencies that may be less likely to be excited by, for example, wind blowing across the power lines' cables. This may be true in conditions when the cable is covered with ice and when it is not. Consistent with embodiments of the invention, cables having shorter lay lengths or a lay lengths that may vary may be a less excitable by winds having a frequency and speeds expected to blow on the cable. Moreover, a tighter lay length (i.e. more twists per unit length) may change the stiffness and damping of the VR cable to dampen vibrations that may develop before the vibrations produce damage to the VR cable.
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[0054] Lay length X may be configured to cause a power line using VR cable 200 to have a natural frequency not equal to an expected excitation frequency for an environment in which the power line is constructed. Moreover, the natural frequency may not only be unequal to the expected excitation frequency, but the natural frequency may be made sufficiently different than the expected excitation frequency by a predetermined value. In other words, the difference between the natural frequency and the expected excitation frequency may be different by a value that may be predetermined. Furthermore, a power line using VR cable 200 with lay length X may be determined to have a natural frequency range. Likewise, the expected excitation frequency for the environment in which the power line is constructed may have a range. Consistent with embodiments of the invention, lay length X may have a value configured to cause the aforementioned natural frequency range and the aforementioned expected excitation frequency range to not overlap or to have a buffer frequency range between the aforementioned natural frequency range and the aforementioned expected excitation frequency range.
[0055] For example, a frequency of a resonant vibration mode for a span in the power line may comprise the natural frequency. The natural frequency may depend on conductor size (e.g. diameter, weight, ect.) and wind velocity and is generally between 5 and 100 Hz for wind speeds within the range of 0 to 15 miles per hour. The expected excitation frequency may comprise the frequency of the forces (e.g. wind) acting upon the power line. Consistent with embodiments of the invention, lay length X may be constant over a unit length of VR cable 200 or may vary over a unit length of VR cable 200. Lay length X may be selected to cause the power line to have a natural frequency not equal to the expected excitation frequency for the environment in which the power line is constructed. In this way, because the natural frequency may not be equal to the expected excitation frequency, wind corresponding to the expected excitation frequency may: i) not be able to cause a vibration phenomenon in VR cable 200 used in the power line or ii) may only cause a minimal vibration phenomenon in VR cable 200 that may not damage the power line.
[0056] In addition, lay length X may be configured to cause a power line using VR cable 200 to provide a dampening effect to the power line using VR cable 200 to vibration phenomenon caused at the expected excitation frequency for an environment in which the power line is constructed. Consistent with embodiments of the invention, lay length X may be selected to cause VR cable 200 to be less excitable by winds having a frequency and speeds expected to blow on VR cable 200 used in the power line. In other words, excitation characteristics for VR cable 200 may be selected in such a way that energy from wind may be dampened even when the natural frequency range for the power line may overlap the expected excitation frequency range of the power line's expected environment. The excitation characteristics may be selected to cause the aforementioned dampening effect by selecting a particular lay length X or by varying the lay length over a unit length of VR cable 200. For example, lay length X may be selected to increase damping in VR cable 200 to dampen vibrations that may develop before the vibrations produce damage to VR cable 200 used in the power line.
[0057] Consistent with embodiments of the invention, the lay length may be optimized. For example, the lay length may be optimized in order to have a range in a level of tightness between first conductor 205 and second conductor 210. For example, if first conductor 205 and second conductor 210 are twisted around one another too loosely, relative movement between first conductor 205 and second conductor 210 may be so great that bags may occur in cable 200. However, if first conductor 205 and second conductor 210 are twisted around one another too tightly, relative movement between first conductor 205 and second conductor 210 may be so minimized that the aeolian vibration dampening effect in cable 200 may be minimized to an undesirable level.
[0058] Consistent with embodiments of the invention, causing the power line using the vibration resistant cable to have a natural frequency not equal to an expected excitation frequency for an environment in which the power line is constructed may occur when the power line is constructed to the minimum design conditions associated with the National Electric Safety Code (NESC) standards. (See TABLE 2.) Furthermore the aforementioned bagging elimination and dampening effect for vibration phenomenon may occur with the power lines built to National Electric Safety Code (NESC) standards. Notwithstanding, the aforementioned desired attributes may occur with power lines constructed to any standard and is not limited to the NESC.
TABLE-US-00002 TABLE 2 NESC LOADING DISTRICTS Radial Ice Wind Design Thickness Pressure Constants District Temp. (F.) (inches) (psf) (lbs/ft) Heavy Loading 0 0.5 4 0.30 Medium Loading 15 0.25 4 0.20 Light Loading 30 0 9 0.05
[0059] In cable 200 first conductor 205 and second conductor 210 may be viewed as two coil springs that may be right beside each other. As cable 200 is strung in the air between power line structures, sheaves holding cable 200 at the power line structures may have a tendency to grab one of the conductors (e.g. first conductor 205 or second conductor 210.) Because of friction between first conductor 205 and or second conductor 210 and the stringing sheaves, there is push back. If first conductor 205 and second conductor 210 are tight enough together as cable 200 tries to push back with a compressive, spring force, this force pushes back and prevents bagging. If may be assumed that friction between first conductor 205 and second conductor 210 may be minimal (e.g. the conductors may be lubricated.)
[0060] The following equations show the relationship between first conductor 205 and second conductor 210 in cable 200:
[0061] Where: [0062] K is the spring rate [0063] d is the diameter of the individual conductors [0064] D is the distance between the two conductors [0065] G is the modules of rigidity (a property like modulus of elasticity) [0066] N is the number of coils engaged or active coils
In the case that D and d are equal:
Because (N)(LAY)=SPRING LENGTH,
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Substituting (3) into (2)
Locking force=(K) (deflection), then
[0068] for a cable with conductor diameter=d.sub.1, Locking force is
for a cable with conductor diameter=d.sub.2, Locking force is
For the same locking force for cable constructions with d.sub.1 and d.sub.2. Two different cables:
Now, setting (spring lengths) and (deflections) same for both cables, equation (5) reduces to:
[0069] As shown above, the change in lay to achieve the same locking force with the same deflection within the same active length of cable may be linear with the change in diameter d. This analysis neglects friction in the model and assumes well lubricated conductors. Consequently, lay length changing with diameter of individual conductor element can create a locking force to prevent relative conductor sliding or movement. Movement prevention may stop bags or loops from forming while, for example, making, installing, or using cable 200. A linear relationship based on the above formulas to describe the optimal lay of the cable which may prevent bags or loops, may be given as:
Lay=c.sub.1d+c.sub.2, [0070] where d is the conductor diameter and c.sub.1 and c.sub.2 are constants that can be chosen to achieve the desired locking effect while still providing enough relative movement in the cable for effective Aeolian vibration dampening.
As described above, the locking force may minimize or prevent conductor movement as described by the above equations that relate to, for example, compression springs. Because first conductor 205 and second conductor 210 become more spring-like the shorter the lay length becomes, the spring forces in first conductor 205 and second conductor 210 tend to prevent relative movement of first conductor 205 and second conductor 210. In other words, the shorter the lay length becomes, the more resistant first conductor 205 and second conductor 210 becomes to being either stretched or compressed. For example, the lay length of VR cable 200 may be configured to cause a locking force between first conductor 205 and second conductor 210 configured to prevent relative movement of first conductor 205 and second conductor 210 that would result in bags in VR cable 200 if the lay length were of a conventional length. The lay length may be further configured to reduce a drag force when wind blows across VR cable 200 when a component of the wind, for example, is in a perpendicular direction to an axis of VR cable 200. For example, the drag force may be reduced by 2% to 3%.
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[0072] As illustrated in
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[0074] Flow behavior may be analyzed by examining the behavior on planes (e.g. plane 1, plane 2, plane 2) of the VR lay configuration (geometry) of
[0075] Flow behavior may be analyzed by examining the behavior on planes (e.g. plane 1, plane 2, plane 2) of the VR lay configuration (geometry) of
[0076] Flow behavior may be analyzed by examining the behavior on planes (e.g. plane 1, plane 2, plane 2) of the VR lay configuration (geometry) of
[0077] TABLE 3 below summarizes the above analysis on the VR cable consistent with embodiments of the invention. As indicated in TABLE 3, the analysis indicates that the lifting force and torsional moment on the VR cable may be negligible. The lay length may be no affect on this force and the moment. The lay length may have an effect on the drag force over the VR cable. A general trend where the drag force decreases with a decrease in lay length may be observed.
TABLE-US-00003 TABLE 3 Force (N) over 9 ft Cable Layout section of cable Comments 3 ft. lay cable 1.91 Lowest force of all cables analyzed 6 ft. and 3 ft. 1.97 combination lay 9 ft. lay cable 2.01 Highest force of all 3 lay lengths
[0078] A distinct vortex shedding frequency may not observed for the VR cable as the angle of attack of the cable cross-section continuously changes along the length of the VR cable. The forces computed using a 2d analysis compare reasonably with the 3d predictions. The drag force predicted using 3d simulations is lower than that predicted using 2d simulations. As described below, the mechanism that leads to a reduction in the drag over the VR cable is explored by examining the details of the flow behavior over the cable.
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[0080] Next, an examination of a detailed flow behavior for a 1 ft. lay VR cable will be shown.
[0081] As shown in TABLE 4 below, the CFD analysis predicts that the lifting force and torsional moment on the VR cable may be negligible. The lay length may have no affect on the lift force and the moment. The lay length may have an effect on the drag force over the VR cable. A trend where the drag force decreases with a decrease in lay length may be observed as shown in TABLE 4.
TABLE-US-00004 TABLE 4 Force (N) over 9 ft Cable Layout section of cable Comments 1 ft. lay cable 1.89 Lowest force of all cables analyzed (6% reduction in drag as compared to 9 ft. lay cable) 3 ft. lay cable 1.91 5% reduction in drag as compared to 9 ft. lay cable 6 ft. and 3 ft. 1.97 2% reduction in drag as combination lay compared to 9 ft. lay cable 9 ft. lay cable 2.01 Highest force of all 4 lay lengths
[0082] Drag reduction over aerodynamic bodies may not easily achieved. A drag reduction of even 1-2% for aerodynamic shapes may be considered good. A decrease in the net force acting on the VR cable may be observed with a decrease in lay length. A reduction in the net force on the VR cable and no change in the moment may result in a more stable cable. A close examination of the flow behavior may indicate span-wise flow along the VR cable. As illustrated in
[0083] While certain embodiments of the invention have been described, other embodiments may exist. Further, the disclosed methods' stages may be modified in any manner, including by reordering stages and/or inserting or deleting stages, without departing from the invention. While the specification includes examples, the invention's scope is indicated by the following claims. Furthermore, while the specification has been described in language specific to structural features and/or methodological acts, the claims are not limited to the features or acts described above. Rather, the specific features and acts described above are disclosed as example for embodiments of the invention.