EVAPORATOR BURNER ARRANGEMENT FOR A MOBILE HEATER OPERATED WITH LIQUID FUEL
20180172268 · 2018-06-21
Inventors
- Volodymyr ILCHENKO (Stockdorf, DE)
- Martin Zoske (Stockdorf, DE)
- Michael Pöhner (Stockdorf, DE)
- VITALI DELL (Stockdorf, DE)
- KLAUS MÖSL (Stockdorf, DE)
- Stefan Sommerer (Stockdorf, DE)
- Thomas Kerscher (Stockdorf, DE)
Cpc classification
F23C9/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D5/123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D2900/21002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D3/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D2900/05002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H1/2203
PERFORMING OPERATIONS; TRANSPORTING
F23C7/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H2001/2271
PERFORMING OPERATIONS; TRANSPORTING
International classification
F23D3/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D5/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An evaporator burner arrangement (100) for a mobile heater operated with liquid fuel is described, having: a mixture preparation region (2) for generating a fuel-air-mixture, a fuel evaporation surface (8) arranged in the mixture preparation region (2) for evaporating the liquid fuel, a combustion air supply (B) for supplying combustion air to the mixture preparation region (2), a fuel supply (1) for supplying liquid fuel to the fuel evaporation surface (8), a conversion region (3) being arranged fluidically downstream of the mixture preparation region (2) for converting the fuel-air-mixture in order to release heat, and a heat conductor body (7) extending spaced from a sidewall (25) of the mixture preparation region (2) through the mixture preparation region (2) to the conversion region (3) for feeding-back heat from the conversion region (3) to the mixture preparation region (2) by thermal conductance
Claims
1. An evaporator burner arrangement for a mobile heater operated with liquid fuel, said burner arrangement comprising: a mixture preparation region generating a fuel-air-mixture; a fuel evaporation surface arranged in the mixture preparation region for evaporating the liquid fuel; a combustion air supply supplying combustion air to the mixture preparation region; a fuel supply supplying liquid fuel to the fuel evaporation surface; a conversion region arranged fluidically downstream of the mixture preparation region for converting the fuel-air-mixture in order to release heat; and a heat conductor body spaced from a sidewall of the mixture preparation region and extending through the mixture preparation region to the conversion region for feeding-back heat from the conversion region to the mixture preparation region by thermal conductance.
2. The evaporator burner arrangement according to claim 1, wherein the heat conductor body extends rod-shaped along a longitudinal axis (Z) of the mixture preparation region.
3. The evaporator burner arrangement according to claim 1, wherein the mixture preparation region has a tapering portion tapering in a direction towards the conversion region.
4. The evaporator burner arrangement according to claim 1, wherein an abrupt widening of the cross-section is formed at a transition from the mixture preparation region to the conversion region.
5. The evaporator burner arrangement according to claim 1, wherein the combustion air supply includes a swirl body with which a swirl flow is impressed onto the supplied combustion air.
6. The evaporator burner arrangement according to claim 1, wherein a sidewall of the mixture preparation region is thermally insulated with regard to the conversion region.
7. The evaporator burner arrangement according to claim 1, wherein the fuel evaporation surface is formed by an exposed sidewall of the mixture preparation region.
8. The evaporator burner arrangement according to claim 7, wherein the fuel evaporation surface is formed by the exposed sidewall in the region of the tapering portion.
9. The evaporator burner arrangement according to claim 1, wherein the fuel evaporation surface is formed by an evaporator body from an absorbent, porous material.
10. The evaporator burner arrangement according to claim 9, wherein the evaporator body is arranged at an outer circumferential surface of the heat conductor body.
11. The evaporator burner arrangement according to claim 9, wherein a cover is provided at an end of the evaporator body facing the conversion region.
12. The evaporator burner arrangement according to claim 1, wherein a support air supply is provided for supplying a portion of the combustion air in a transition portion via which the mixture preparation region transitions into the conversion region.
13. The evaporator burner arrangement according to claim 1, wherein a transition portion via which the mixture preparation region transitions into the conversion region is provided with a variation in cross-section for improving the flow-off profile.
14. The evaporator burner arrangement according to claim 1, wherein the heat conductor body extends into the conversion region.
15. A mobile heater operated with liquid fuel having an evaporator burner arrangement according to claim 1.
16. The mobile heater operated with liquid fuel according to claim 15 which is formed as a vehicle heater for a parking heater or supplementary heater.
Description
[0024] Further advantages and further developments will become apparent from the following description of an embodiment with reference to the enclosed drawings.
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
FIRST EMBODIMENT
[0031] A first embodiment of an evaporator burner arrangement will be described in the following with reference to
[0032] The evaporator burner arrangement 100 according to the first embodiment is adapted for a mobile heater operated with liquid fuel. The evaporator burner arrangement 100 is particularly adapted for a vehicle heater, in particular for a parking heater or supplementary heater of a motor vehicle.
[0033] The evaporator burner arrangement 100 extends along a longitudinal axis Z. The evaporator burner arrangement 100 comprises a mixture preparation region 2 which comprises a main chamber 21, a tapering portion 22 following up the main chamber 21, and a transition portion 23 following up the tapering portion 22. In the tapering portion 22, the cross-section of the mixture preparation region 2 tapers in a main flow direction H which extends substantially parallel to the longitudinal axis Z. A conical realization of the tapering portion 22 is exemplarily shown in the schematically illustrated embodiment, but other shapes are also possible. The transition portion 23 forms a transition to the conversion region 3 following up the mixture preparation region 2, which conversion region 3 is formed as a combustion chamber in the embodiment. The conversion region 3 is arranged fluidically downstream of the mixture preparation region 2, as will become apparent more in detail from the following description. In the embodiment the transition portion 23 comprises a substantially cylindrical shape having an at least predominantly constant cross-section. However, a different shape is also possible.
[0034] At a transition from the transition portion 23 of the mixture preparation region 2 to the conversion region 3, an abrupt widening of the cross-section is formed. Thus, the flow cross-section available for the gases flowing in the evaporator burner arrangement 100 abruptly widens at the transition from the mixture preparation region 2 to the conversion region 3, as can be seen in
[0035] In operation of the evaporator burner arrangement 100, conversion of a fuel-air-mixture in a flaming combustion thereby releasing heat takes place in the conversion region 3. The combustion exhaust gases A arising from this conversion flow through a burner pipe 4, which is subsequent to the conversion region 3, into a heat exchanger 5 in which at least a portion of the released heat is transferred to a medium M to be heated. In the schematically illustrated embodiment, the heat exchanger 5 is formed cup-shaped and the hot combustion exhaust gases A are deflected at the end of the burner pipe 4 at the bottom of the heat exchanger 5. After deflection, the combustion exhaust gases A flow off to an exhaust gas outlet 6 in a flow space formed between the outer side of the burner pipe 4 and an inner jacket of the heat exchanger 5.
[0036] The medium to be heated M flows in a flow space formed between the inner jacket of the heat exchanger 5 and an outer jacket of the heat exchanger 5, as schematically depicted by arrows in
[0037] In the following, the realization of the mixture preparation region 2 in the first embodiment will be described more in detail.
[0038] The evaporator burner 100 comprises a fuel supply 1 for supplying a liquid fuel. The liquid fuel can in particular be formed by a motor fuel which is also used for operation of a combustion engine of the vehicle, such as benzine, diesel, ethanol, or the like. The fuel supply 1 is only schematically depicted in
[0039] The fuel supply 1 opens out in the mixture preparation region 2. In the schematically depicted embodiment, the fuel supply 1 opens out at a rear wall of the mixture preparation region 2, which closes the mixture preparation region 2 at the backside. Laterally the mixture preparation region 2 is confined by a sidewall 25 which defines the course of the main chamber 21, the tapering portion 22, and the transition portion 23.
[0040] Further, a combustion air supply B is provided which is schematically illustrated by arrows in
[0041] In the first embodiment, a heat conductor body 7 is arranged in the mixture preparation region 2, which heat conductor body 7 extends starting from the rear wall of the mixture preparation region 2 spaced from the sidewall 25 of the mixture preparation region 2 along the longitudinal axis Z. In the first embodiment the heat conductor body 7 is formed rod-shaped and from a non-porous material. The heat conductor body 7 is formed as an axial body with a substantially cylindrical shape and extends through the main chamber 21, the tapering portion 22, and the transition portion 23. In the realization schematically illustrated in
[0042] Although a realization is schematically depicted in
[0043] At the rear wall of the mixture preparation region 2, the supplied liquid fuel is transferred from the fuel supply 1 to the evaporator body 9 in which distribution of the liquid fuel takes place. The fuel supply 1 opens out directly opposite to the evaporator body 9. Due to the porous, absorbent realization of the evaporator body 9, the liquid fuel is distributed both in the circumferential direction of the evaporator body 9 and in the axial direction of the evaporator body 9. Starting from the fuel evaporation surface 8 of the evaporator body 9 the supplied liquid fuel evaporates and is mixed in the mixture preparation region 2 with the supplied combustion air which flows along the fuel evaporation surface 8. Due to supply of the combustion air with a strong swirl, good mixing of the evaporated fuel with combustion air to a fuel-air-mixture takes place already. In doing so, the combustion air flows around the fuel evaporation surface 8 with a tangential flow component. The length L of the evaporator body 9 in the axial direction is substantially larger than the width B of the evaporator body 9 in the radial direction perpendicular to the axial direction. Here, the width B means the maximum extension in the radial direction. In particular, the following holds for the relation of the length L to the width B: L/B>1.5. Preferably L/B>2.
[0044] In the tapering portion 22 of the mixture preparation region 2, the axial flow velocity component of the fuel-air-mixture increases due to the decrease in cross-section. At the transition from the mixture preparation region 2 to the conversion region 3, a widening of the swirl flow of the fuel-air-mixture takes place due to the abrupt widening of the cross-section, whereby the axial flow velocity component decreases and an axial back-flow region or recirculation region forms in the centre of the conversion region 3 close to the longitudinal axis Z, in which recirculation region the gases flow oppositely to the main flow direction H such that in operation of the evaporator burner arrangement 100 anchoring of the flame in the conversion region 3 takes place. In the embodiment the mixture preparation region 2 and the conversion region 3 are thus formed both spatially and functionally separate.
[0045] The dimensions of the tapering portion 22, the transition portion 23 and the transition to the conversion region 3 are adjusted such to the swirl flow of the fuel-air-mixture that a light-back of the flame from the conversion region 3 into the mixture preparation region 2 is reliably prevented during normal heating operation. In particular, the combustion air is supplied to the mixture preparation region 2 with a sufficiently large swirl in order to fulfill this condition. Here, it is ensured that the flow velocity in the transition portion 23 is so high that no stable flame can form there. This is in particular additionally supported by the axial arrangement of the heat conductor body 7, since a ring-shaped outlet slit for the fuel-air-mixture is formed by its central arrangement.
[0046] The heat conductor body 7 comprises high thermal conductivity and is formed such that in operation of the evaporator burner arrangement 100 heat from the combustion process taking place in the conversion region 3 is fed back by thermal conductance via the heat conductor body 7 to the mixture preparation region 2 in order to achieve an advantageous evaporation process of the liquid fuel at the evaporation surface 8.
[0047] Modification
[0048] A modification of the evaporator burner arrangement of
[0049] Although both the additional cover 71 and the additional support air supply 12 are realized in the modification which will be described in the following, according to a further modification it is e.g. also possible to provide only the cover 71 or only the support air supply 12 additionally.
[0050] The cover 71 is arranged at the free end of the heat conductor body 7 such that liquid fuel and also excessive fuel vapor cannot exit at the face side of the heat conductor body 7 in the axial direction, but is instead forced to exit from the evaporator body 9 in the radial direction. As schematically illustrated in
[0051] By the cover 71, it is prevented that fuel or fuel vapor exits from the evaporator body 9 in particular in an increased amount at the free end of the heat conductor body 7. In this way it is achieved that the fuel is at least substantially completely supplied in the mixture preparation region 2 for formation of the fuel-air-mixture. Thus, mixture preparation in the mixture preparation region 2 is further improved. Further, adverse affects on flame anchoring in the conversion region 3 are prevented.
[0052] In
[0053] According to the further modifications of the cover 71 illustrated in
[0054] In the modification which is schematically illustrated in
[0055] In the modification which is schematically illustrated in
[0056] In the modification which is schematically illustrated in
[0057] In the modifications which are schematically illustrated in
[0058] In the modification which is schematically illustrated in
[0059] In the modification which is schematically illustrated in
[0060] In
[0061] In the modification schematically illustrated in
[0062] The realization of the cover 71 with the described tear-off edge has the further advantage that the flow is stabilized even better at the entry into the conversion region 3. Below others, in this manner formation of pulsations can be suppressed. Further, back-lighting of the flame into the mixture preparation region 2 can be prevented even more reliably. Overall, by the modifications of the cover 71 with the described tear-off edge for the flow of the fuel-air-mixture, in particular also the formation of the recirculation region in the conversion region 3 can additionally become further stabilized.
[0063] In contrast to the above described first embodiment, the supplied combustion air is divided in the modification such that a portion of the supplied combustion air is not supplied into the main chamber 21 of the mixture preparation region 2 via the swirl body 24 but further downstream with regard to the main flow direction H. Dividing the supplied combustion air can be realized in a simple way under constructional aspects by shaping the flow paths for the combustion air. As schematically illustrated in
[0064] The support air supply 12 effects additional acceleration of the fuel-air-mixture flowing into the conversion region 3 and ensures that preparation of the mixture remains stable even in the case of undesired fluctuations and secondary effects. In the illustrated specific realization, the support air supply 12 further has the effect that the main flow of the fuel-air-mixture runs along the heat conductor body 7 in the transition portion 23 and thus prevents too early coming-off of the flow from the heat conductor body 7. In this manner, lighting-back or back-burning of a flame from the conversion region 3 into the mixture preparation region 2 is prevented even more reliably in the modification.
[0065] Since the flow conditions are stabilized additionally in this way, further more even temperature distribution in the mixture preparation region 2 is achieved which has positive effects on the load on and the lifetime of the components.
[0066] Although a very simple constructional realization of the support air supply 12 is illustrated exemplarily in
[0067] In
[0068] The different realizations of the support air supply 12 in
SECOND EMBODIMENT
[0069] In the following a second embodiment of an evaporator burner arrangement will be described with reference to
[0070] Also the evaporator burner arrangement 200 according to the second embodiment is formed for a mobile heater operated with liquid fuel. The evaporator burner arrangement 200 is again specifically adapted for a vehicle heater, in particular for a parking heater or supplementary heater of a motor vehicle.
[0071] The evaporator burner arrangement 200 according to the second embodiment substantially differs from the above described embodiment only in the realization of the mixture preparation region 2 such that the same reference signs are used for corresponding components and that repeated description of unamended components is omitted in order to avoid unnecessary repeating.
[0072] Also in the second embodiment the mixture preparation region 2 has a main chamber 21 and a tapering portion 22 following it in the main flow direction H, which tapering portion 22 increasingly tapers in the direction towards the conversion region 3. In contrast to the above described embodiment, no further transition region is formed between the tapering portion 22 and the conversion region 3. According to a modification it is however possible to provide a transition portion as in the first embodiment. As in the first embodiment, an abrupt widening of the cross-section is formed at the transition from the mixture preparation region 2 to the conversion region 3 such that the flow cross-section available for the flowing gases widens abruptly.
[0073] In the second embodiment a combustion air supply B with a swirl body 24 is provided via which combustion air can be supplied to the mixture preparation region 2 with a strong swirl. The combustion air is supplied laterally into the mixture preparation region 2 as in the first embodiment. According to a modification it is however also possible also in the second embodiment to supply the combustion air e.g. in a radial outer region of the rear wall of the mixture preparation region 2.
[0074] Also in the second embodiment a heat conductor body 7 is arranged in the mixture preparation region 2 spaced from the sidewall 25 of the mixture preparation region 2 and extends through the tapering portion 22 into the conversion region 3 in order to systematically feed back heat from the conversion process in the conversion region 3 to the mixture preparation region 2 by thermal conductance. All explanations with regard to the heat conductor body 7 including with regard to the possible modifications and realizations which were presented with regard to the first embodiment are also applicable to the heat conductor body 7 in the second embodiment.
[0075] Different from the first embodiment, no evaporator body from a porous material is provided at the outer circumferential surface of the heat conductor body 7 in the second embodiment, but the fuel evaporation surface 8 is formed by the sidewall 25 of the mixture preparation region 2 in the tapering portion 22. In the specific embodiment, the fuel supply 1 opens out at the region of the sidewall 25 providing the fuel evaporation surface 8. The outlet of the fuel supply 1 is located at an upstream end of the fuel evaporation surface 8 with regard to the main flow direction H.
[0076] As in the first embodiment, also in the evaporator burner arrangement 200 according to the second embodiment the sidewall 25 of the mixture preparation region 2 is thermally insulated from the conversion region 3 such that heat back-feeding by thermal conductance to the mixture preparation region 2 takes place mainly via the heat conductor body 7 which is formed as an axial body also in the second embodiment.
[0077] In operation of the evaporator burner arrangement 200, the supplied liquid fuel is distributed at the sidewall 25 providing the fuel evaporation surface 8 by the combustion air supplied with a strong swirl. Since the fuel evaporation surface 8 is formed at the tapering portion 22 it is secured that the formed fuel film reliably rests on the sidewall 25. Heat from the conversion region 3 is fed back into the mixture preparation region 2 by heat conductance via the heat conductor body 7. Thus, the part of the heat conductor body 7 located in the mixture preparation region 2 heats up and heat is transferred by thermal radiation to the fuel film which is formed at the sidewall 25 facing the heat conductor body 7. At the same time, the sidewall 25 being thermally insulated from the conversion region 3 remains at a relatively low temperature level such that evaporation of the fuel takes place in a manner in which an extremely low bias towards formation of deposits is given.
[0078] During evaporation a good mixing of the evaporating fuel with the combustion air supplied with a strong swirl to a fuel-air-mixture takes place, which fuel-air-mixture enters into the conversion region 3 as very homogeneously mixed. Due to the realization of the mixture preparation region 2 having the tapering portion 22 and the heat conductor body 7 extending along the longitudinal axis Z, the flow velocities of the fuel-air-mixture in the ring-shaped flow space being formed between the sidewall 25 of the mixture preparation region 2 and the heat conductor body 7 are so high that lighting-back of a flame from the conversion region 3 into the mixture preparation region 2 can reliably be prevented. Further, by the strong widening at the entry into the conversion region 3 in combination with the strong swirl of the fuel-air-mixture, a recirculation region forms in the conversion region 3 at the longitudinal axis, as has been described with reference to the first embodiment.
[0079] Although it has been described in the second embodiment that the fuel supply 1 opens out directly at the sidewall 25 of the mixture preparation region 2, it is e.g. also possible to supply the fuel at the rear wall of the mixture preparation region 2 and distribute it at the fuel evaporation surface 8 by the combustion air supplied with the strong swirl.
[0080] Although no additional support air supplyas described with reference to the modification of the first embodimentis shown with reference to the second embodiment, it is e.g. also possible to provide such an additional support air supply in a realization corresponding to the second embodiment.
[0081] Further Developments
[0082] In
[0083] In the schematic illustrations of
[0084] The further developments of the transition portion 23 schematically illustrated in
[0085] According to a first realization schematically illustrated in
[0086] In the further development illustrated in
[0087] In the further developments illustrated in
[0088] The different described geometric realizations can even be combined with each other in order to adjust the desired flow conditions depending on the dimensioning of the other regions.