CAPTURE AND REMOVAL OF TARGETED GAS
20180169562 ยท 2018-06-21
Inventors
- Rainer Hilbig (Eindhoven, NL)
- Achim Gerhard Rolf Koerber (Eindhoven, NL)
- Stefan Willi Julius Gruhlke (Eindhoven, NL)
- SHELLY SU (EINDHOVEN, NL)
Cpc classification
B01D2259/4508
PERFORMING OPERATIONS; TRANSPORTING
F24F2110/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J20/165
PERFORMING OPERATIONS; TRANSPORTING
B01D53/0407
PERFORMING OPERATIONS; TRANSPORTING
B01D2259/40083
PERFORMING OPERATIONS; TRANSPORTING
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24F11/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01J20/3408
PERFORMING OPERATIONS; TRANSPORTING
F24F8/158
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Apparatus and methods are disclosed herein for capturing targeted gas in air. An air purification apparatus (110) is presented comprising: a targeted gas capture chamber (120) with an air inlet (118) and an air-permeable wall (122) configured to at least partially capture a targeted gas from air that passes into the air inlet and through the air-permeable wall; and a targeted gas removal unit (126) that is periodically positionable adjacent to the air-permeable wall of the targeted gas capture chamber to at least partially remove, e.g., via adsorption, the targeted gas captured by the air-permeable wall. Further, an air purification apparatus is presented that comprises: a targeted gas capture chamber (120) with an air inlet (118) and an air-permeable wall (122) configured to at least partially capture a targeted gas from air that passes into the air inlet and through the air-permeable wall; a valve (116, 516) that is operable to permit air to flow into the targeted gas capture chamber (120, 520); and a controller (114) operably coupled with the valve and configured to make a determination, based on a signal indicative of a level of the targeted gas detected in the air, that a threshold level of targeted gas is detected in the air, and to open the valve to permit air flow into the targeted gas capture chamber (120, 520) based on the determination.
Claims
1. An air purification apparatus comprising: a targeted gas capture chamber comprising an air inlet and an air-permeable wall configured to at least partially capture a targeted gas from air that passes through the air-permeable wall; a targeted gas removal unit that is positionable adjacent to the air-permeable wall to at least partially remove the targeted gas captured by the air-permeable wall; a pump configured to depressurize the targeted gas capture chamber when the targeted gas removal unit is positioned adjacent to the air-permeable wall to draw the targeted gas captured by the air-permeable wall to the targeted gas removal unit; and wherein the targeted gas removal unit comprises an agent configured to chemically bind with the targeted gas.
2. The air purification apparatus according to claim 1, wherein the targeted gas removal unit is positionable inside the targeted gas capture chamber, and wherein the pump is configured to pump air out of the targeted gas capture chamber.
3. The air purification apparatus according to claim 1, wherein the targeted gas removal unit is positionable outside of the targeted gas capture chamber.
4. The air purification apparatus according to claim 3, further comprising an outer chamber surrounding the targeted gas capture chamber, wherein the targeted gas removal unit is sized to fit into the outer chamber such that the targeted gas removal unit is positionable into the outer chamber thereby surrounding the targeted gas capture chamber, and wherein the pump is configured to pump air out of the outer chamber.
5. (canceled)
6. The air purification apparatus according to claim 1, wherein the targeted gas removal unit is a disposable or recyclable cartridge.
7. The air purification apparatus according to claim 1, further comprising a valve that is operable to permit air to flow from the air inlet into the targeted gas capture chamber, and wherein the valve is configured to occlude air intake from the air inlet into the targeted gas capture chamber when the targeted gas removal unit is positioned adjacent to the air-permeable wall.
8. (canceled)
9. (canceled)
10. (canceled)
11. (canceled)
12. (canceled)
13. A method for maintaining an air purification apparatus, the method comprising: providing an air purification device comprising: a targeted gas capture chamber comprising an air-permeable wall configured to at least partially capture a targeted gas from air that passes through the air-permeable wall; a targeted gas removal unit for at least partially removing the targeted gas captured by the air-permeable wall, wherein the targeted gas removal unit comprises an agent configured to chemically bind with the targeted gas; positioning the targeted gas removal unit adjacent to the air-permeable wall of the targeted gas capture chamber to at least partially remove the targeted gas captured by the air-permeable wall; and depressurizing the targeted gas capture chamber thereby drawing the targeted gas captured by the air-permeable wall to the targeted gas removal unit.
14. (canceled)
15. The method according to claim 13, wherein the targeted gas is carbon dioxide.
16. The air purification apparatus according to claim 1, wherein the targeted gas is carbon dioxide.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] In the drawings, like reference characters generally refer to the same parts throughout the different views. Also, the drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating the principles of the invention.
[0011]
[0012]
[0013]
[0014]
DETAILED DESCRIPTION OF EMBODIMENTS
[0015] Throughout the description reference is made to the wording positionable. This refers to capable of being positioned.
In an aspect of the invention, an air purification apparatus is presented. The air purification apparatus comprises a targeted gas capture chamber 120, 520 comprising an air inlet 118 and an air-permeable wall 122, 522 configured to at least partially capture a targeted gas from air that passes through the air-permeable wall 122, 522. At least a part of the air which enters the air purification apparatus may enter the target gas capture chamber 120, 520 via the air inlet 118. The air that enters the target gas chamber 120, 520 may leave the target gas chamber by flowing through the air-permeable wall 122,522 which performs a targeted gas filtering or capturing function. The air purification apparatus further comprises a targeted gas removal unit 126, 526 that is positionable adjacent to the air-permeable wall 122, 522 to at least partially remove the targeted gas captured by the air-permeable wall 122, 522. The targeted gas removal unit 126, 526 is moveable within the air purification apparatus and can during operation be positioned adjacent to, e.g. parallel to, the air permeable wall 122, 522. Preferably the targeted gas removal unit 126, 526 may be positioned directly adjacent to the air permeable wall 122, 522, with no other components or parts in between. By placing the targeted gas removal unit 126, 526 close to the air permeable wall 122, 522 an optimal cleaning or maintenance of the air-permeable wall 122, 522 can be performed. The air purification apparatus further comprises a pump 128, 528 configured to change pressure in the targeted gas capture chamber 120, 520, when the targeted gas removal unit 126, 526 is positioned adjacent to the air-permeable wall 122, 522, to draw the targeted gas captured by the air-permeable wall 122, 522 to the targeted gas removal unit 126, 526. During operation of the air purification apparatus, the pump may be activated to change the pressure of the targeted gas capture chamber 120, 520. Under influence of the pressure, the targeted gas that is captured by the air permeable wall 122, 522 is drawn away from the air permeable wall 122, 522. The targeted gas removal unit 126, 526 is positioned such that, depending on the applied pressure, the targeted gas drawn away from the air permeable wall 122, 522 is captured and held by the targeted gas removal unit 126, 526.
[0016] According to an embodiment of the invention, the air purification apparatus may comprise a mechanical structure for positioning the targeted gas removal unit 126, 526 close to, e.g. adjacent to, the air permeable wall 122, 522. The mechanical structure may contain a motor for moving the targeted gas removal unit 126, 526. The mechanical structure may be driven by a controller. The controller may receive input from the user. For example, the air purification apparatus may contain a sensor for sensing the amount of targeted gas capture by the air permeable wall 122, 522. When a certain pre-defined threshold is reached, the user may be notified. In such a situation the user is required to take action to start the cleaning process. Alternatively, the sensor may be coupled to the controller. This allows an automatic cleaning or maintenance procedure of the air permeable wall 122, 522 when the threshold is reached.
[0017] It is an advantage of the invention that the captured gas by the targeted gas capture chamber 120, 520 can be transferred to the targeted gas removal unit 126, 526 in an automated way. It is an important advantage of the invention, that the air purification apparatus performs purification of air without the need for leading the captured targeted gas away from the air purification apparatus, e.g. outside of a room. The targeted gas captured by the air-permeable wall 122, 522 and thereafter transferred to the targeted gas removal unit 126, 526 can easily be removed by the user. Hence, the air purification apparatus can be used in confined spaces which do not have access to other spaces, e.g. when no air outlets to outside are present. Further, it is an advantage of the invention that by using a pressure difference for drawing captured gas from the targeted gas chamber to the targeted gas removal unit, a more efficient cleaning of the target gas chamber can be achieved.
[0018] In another aspect of the invention, an air purification apparatus 110, 510 is presented. The targeted gas capture chamber 120, 520 comprises an air inlet 118 and an air-permeable wall 122, 522 configured to at least partially capture a targeted gas from air that passes through the air-permeable wall 122, 522. At least a part of the air which enters the air purification apparatus may enter the target gas capture chamber 120, 520 via the air inlet 118. The air that enters the target gas chamber 120, 520 may leave the target gas chamber 120, 520 only by flowing through the air-permeable wall 122, 522 which performs a targeted gas filtering or capturing function. The air purification apparatus 110, 510 further comprises a targeted gas sensor 112 positioned for performing a targeted gas measurement on the air flowing into the air purification apparatus and consequently on the air flowing into the target gas capture chamber 120, 520. The air purification apparatus 110, 510 further comprises a valve 116, 516 that is operable to permit air to flow from the air inlet 118 into the targeted gas capture chamber 120, 520. The air purification apparatus 110, 510 further comprises a controller 114 operably coupled with the targeted gas sensor 112 and the valve 116, 516 and configured to make a determination, based on a signal indicative of a level of the targeted gas sensed by the targeted gas sensor 112 in the air, that a pre-defined threshold level of targeted gas is detected in the air, and to open the valve 116, 516 to permit air flow into the targeted gas capture chamber 120, 520 based on the determination.
[0019] This aspect of the invention solves the problem of providing a low power, low maintenance, long life-time and efficient device for removing a targeted gas such as carbon dioxide from air, e.g. in the bedroom space. The low power advantage is achieved by only directing air into the target gas chamber 120, 520 when the targeted gas sensor measures a certain target gas value, e.g. a value above a certain pre-defined threshold. The low maintenance advantage is achieved by only directing a part of the air into the target gas chamber. It was noticed by the inventors that for a targeted gas such as carbon dioxide, acceptable purification can be achieved by only directing a part of the air into the targeted gas chamber 120, 520. As the targeted gas chamber 120, 520 is exposed to lower amounts of the targeted gas, the air permeable wall 122 needs to be cleaned less often. Also, the life-time of the targeted gas chamber 120, 520 increases. In this aspect of the invention, the presence of targeted gas removal unit 126, 526 and pump 128, 528 is not required.
[0020] In
[0021] As noted in the background, there may be situations in which it is desirable to target one or more gases (e.g., CO.sub.2) for capture, reduction, and/or removal from air 102 without requiring that air purification system 100 vent air to an outside environment. Accordingly, in some embodiments, air purification system 100 may be equipped with a targeted gas reduction apparatus 110. Targeted gas reduction apparatus 110 may be configured to receive at least a portion of untreated air 102 that passes through air purification system 100, and to capture one or more targeted gases contained in that untreated air 102. For example, in embodiments described herein, targeted gas reduction apparatus 110 is configured to capture, reduce, and/or remove CO.sub.2 from untreated air 102. However, this is not required, and other gases may be targeted for capture and/or removal using similar techniques.
[0022] In various embodiments, air purification system 100 may be configured to operate targeted gas reduction apparatus 110 under a variety of circumstances. For example, in some embodiments, air purification system 100 may be equipped with a targeted gas sensor 112 configured to detect presence of, and/or measure levels of, one or more gases that is targeted for capture, reduction, and/or removal from untreated air 102. In
[0023] In some embodiments, upon determining, based on a signal from targeted gas sensor 112, that CO.sub.2 levels have risen above a threshold, controller 114 may operate a valve 116 or another similar mechanism that is operable to divert at least a portion 102 of an entire air stream (e.g., untreated air 102) through an air intake 118 of a targeted gas capture chamber 120. Targeted gas capture chamber 120 may include at least one air-permeable wall 122 that is configured to capture one or more targeted gases while permitting targeted-gas-less air 124 to pass through and beyond to either downstream components (e.g., filter 106) or into the environment.
[0024] In various embodiments, air-permeable wall 122 may include various chemicals or other components selected to capture CO.sub.2 using various processes, such as adsorption. For example, in some embodiments, air-permeable wall 122 may include zeolite materials (e.g., lower silica Li-zeolites [LiLSX]) for concentrating CO.sub.2 within air-permeable wall 122. In some embodiments, air-permeable wall 122 may include zeolite beads of various sizes and in varying numbers in order to capture and/or concentrate CO.sub.2 in air-permeable wall 122. For example, in some embodiments, 300-900 g of zeolite beads may be employed, and in some instances, approximately 600 g of zeolite beads may be employed. In some embodiments, zeolite beads may be between 0.1 and 0.9 mm, such as 0.6 mm, and may be arranged to have an adsorption depth of approximately 20 mm.
[0025] At some point during use, air-permeable wall 122 may become saturated with CO.sub.2, and may no longer be capable of capturing or concentrating CO.sub.2 effectively. Accordingly, in various embodiments, and as is depicted in
[0026] Targeted gas removal unit 126 may include (e.g., be treated with, sprayed with, immersed in, etc.) various chemicals (or combinations of chemicals), agents, and so forth that are configured to remove targeted gases such as CO.sub.2. In some embodiments, targeted gas removal unit 126 may include a plurality of zeolite beads in numbers and/or sizes selected, for instance, to expedite adsorption of CO.sub.2 from air-permeable wall 122. In some embodiments, targeted gas removal unit 126 may be treated with various other chemicals or combinations of chemicals, such as calcium oxide (CaO) and/or lithium hydroxide (Li(OH).sub.2). For example, Li(OH).sub.2 may be combined with water (H.sub.2O) to yield Li(OH).H.sub.2O(s), which may interact (e.g., adsorb, absorb) with CO.sub.2 to yield Li.sub.2CO.sub.3(s) and H.sub.2O. In some embodiments, sodium peroxide (Na.sub.2O.sub.2) may be employed, and may interact (e.g., adsorb, absorb) with CO.sub.2 to yield Na.sub.2CO.sub.3 and O.sub.2.
[0027] In embodiments in which targeted gas removal unit 126 is treated with CaO, the CaO may be combined with water (H.sub.2O) to yield Ca(OH).sub.2 and heat. The Ca(OH).sub.2 may then bind with CO.sub.2 captured and/or concentrated in air-permeable wall 122 to yield CaCO.sub.3 and H.sub.2O byproduct (e.g., water vapor). In some embodiments, assuming targeted gas removal unit 126 is not yet saturated with CaCO.sub.3 and/or has not expended all of its CaO, the H.sub.2O byproduct may then be combined with the remaining CaO to yield additional Ca(OH).sub.2, and the process may be repeated. Once targeted gas removal unit 126 is saturated with CaCO.sub.3 and/or has no CaO remaining, it may be replaced.
[0028] Various mechanisms may be employed when targeted gas removal unit 126 is inserted into targeted gas capture chamber 120 in order to draw the targeted gas from air-permeable wall 122 into targeted gas removal unit 126. In some embodiments, including the example depicted in
[0029]
[0030] Targeted gas reduction apparatus 110 may be maintained, e.g., by controller 114, in the state depicted in
[0031] In
[0032]
[0033] Targeted gas reduction apparatus 110 may be maintained, e.g., by controller 114, in the state depicted in
[0034] Also visible in
[0035] In various implementations, targeted gas removal unit 126 may take the form of a cartridge that can be selectively inserted into and removed from targeted gas capture chamber 120 as described above. As the cartridge is used repeatedly, it may eventually become saturated with targeted gas, e.g., in a matter of days, weeks, or even months. Accordingly, in some implementations, targeted gas removal unit 126 may be periodically replaced, and may be in a form that a used (e.g., saturated) targeted gas removal unit 126 may be readily disposed of in the trash, or may be recycled (e.g., by being sent to a facility where it can be relieved of the targeted gas using various chemical processes). Deploying targeted gas removal unit 126 as a disposable cartridge may permit targeted gas reduction apparatus 110 to be employed in an indoor environment without requiring any sort of air outlet to and area outside of the indoor environment. Instead, targeted gas is removed during replacement of targeted gas removal unit 126.
[0036] In various embodiments, various components of targeted gas reduction apparatus 110 may have various shapes, dimensions, and other characteristics selected to improve performance. For example, in some embodiments, air-permeable wall 122 may define a cylindrical targeted gas capture chamber 120. In some embodiments, such a cylindrical targeted gas capture chamber 120 may have an inner diameter of between 30 and 100 mm, such as approximately 65 mm. In some embodiments, such a cylindrical targeted gas capture chamber 120 may have an outer diameter of between 50 and 150 mm, such as approximately 105 mm. Thus, for instance, in one embodiment, air-permeable wall 122 may be approximately 20 mm thick. In some embodiments, a length (or height) of targeted gas capture chamber 120 may be between 200 and 300 mm, such as approximately 260 mm.
[0037] Targeted gas removal unit 126 may likewise have a cylindrical shape, and may be sized to fit relatively snugly within targeted gas capture chamber 120, e.g., so that targeted gas removal unit 126 is concentric with targeted gas capture chamber 120. While in the targeted gas capture and concentration state depicted in
[0038]
[0039] In
[0040]
[0041] In another aspect of the invention, a method for reducing a targeted gas in air is presented. The method comprises a step of providing an air purification device 110, 510. The air purification device 110, 510 comprises a targeted gas capture chamber 120, 520 comprising an air inlet 118, 518 and an air-permeable wall 122, 522 configured to at least partially capture a targeted gas from air that passes through the air-permeable wall 122, 522. The method further comprises a step of monitoring 702 or sensing an air stream for a targeted gas. The method further comprises a step of diverting 710 a fraction of the air stream through the air inlet 118, 518 of the targeted gas capture chamber 122, 522 in response to a determination, based on the monitoring, that the targeted gas has reached a pre-defined threshold level.
[0042]
[0043] However, if at block 706, air is currently being diverted into a targeted gas capture chamber (e.g., valve 116 is open), then method 700 may proceed to block 708. At block 708, air flow through the air inlet (e.g., 118) may be ceased, e.g., by closing valve 116, and method 700 may proceed back to block 702. Back at block 704, if air monitored at block 702 exceeds some predetermined threshold (e.g., 600 ppm CO.sub.2), then method 700 may proceed to block 710. At block 710, a portion of a total air flow, e.g., being directed through air purification system 100, may be diverted through the air inlet into the targeted gas capture chamber, where targeted gas present in the air may be captured and/or concentrated, e.g., in air-permeable wall 122.
[0044] In some embodiments, the targeted gas threshold employed at block 704 may be selected deliberately to be higher than an amount of the targeted gas typically found in safe air. For example, CO.sub.2 may normally be present in air at approximately 400 ppm, but the threshold employed in an air purification system configured with selected aspects of the present disclosure may be set to between 500 and 700 ppm, such as at 600 ppm. By setting this threshold relatively high, targeted gas reduction apparatus 110 and/or 510 may be sized smaller than if the threshold were set to a lower level, say, 400 ppm and still provide acceptable air quality. In addition, in some embodiments, only a portion or fraction of total air flow is diverted at block 710, further enabling targeted gas reduction apparatus 110 or 510 to be relatively small.
[0045] In some embodiments, rather than closing valve 116 immediately after determining that the targeted gas threshold is no longer met, valve 116 may simply be opened for a selected time interval, and then closed. For example, in some embodiments, valve 116 may be opened for one minute, five minutes, six minutes, and so on. In some embodiments, a remaining lifetime of targeted gas removal unit 126 (e.g., how long until it can no longer effectively remove CO.sub.2 from air-permeable wall 122) may be calculated based on an aggregated sum of targeted gas measured at block 702 over a period of time.
[0046] In another aspect of the invention, a method for maintaining an air purification apparatus 110, 510 is presented. The method comprises a step of providing an air purification device 110, 510 comprising: a targeted gas capture chamber 120, 520 comprising an air-permeable wall 122, 522 configured to at least partially capture a targeted gas from air that passes through the air-permeable wall 122, 522, and a targeted gas removal unit 126, 526 for at least partially removing the targeted gas captured by the air-permeable wall 122, 522. The method further comprises the step of positioning the targeted gas removal unit 126, 526 adjacent to the air-permeable wall 122, 522 of the targeted gas capture chamber 120, 520 to at least partially remove the targeted gas captured by the air-permeable wall 122, 522. The method further comprises the step of changing pressure within or inside the targeted gas capture chamber 120, 520 thereby drawing the targeted gas captured by the air-permeable wall 122, 522 to the targeted gas removal unit 126, 526.
[0047] It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word comprising does not exclude the presence of elements or steps other than those listed in a claim. The word a or an preceding an element does not exclude the presence of a plurality of such elements. The controller may be implemented by means of hardware comprising several distinct elements, and/or by means of a suitably programmed processor. In the device claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.