METHOD AND APPARATUS FOR MAKING SEAMLESS PIPE

Abstract

The invention relates to a device and a method for producing a pipe (1) from a hollow block (2) which has an opening (3). The device has a rolling mill (30) for rolling the hollow block (2) via a rolling rod (21) introduced into the opening (3) of the hollow block (2), whereby the pipe (1) is produced. A retaining device (70) for retaining the pipe (1) is provided behind the rolling mill (30), and the device is further designed such that the rolling rod (21) can be drawn out of the pipe (1) after the rolling process while the pipe (1) is retained by the retaining device (70).

Claims

1. An apparatus for making a pipe from a tubular block having a passage, the apparatus comprising: a mandrel rod in the passage and connected to the tubular block; a shaft rod releasably connected to the mandrel rod for transmitting tensile and compressive force thereto in a travel direction of the tubular block and extending out of the passage opposite to the travel direction; a roller mill for rolling the tubular block in a forward travel direction over the mandrel rod introduced into the passage of the tubular block such that the pipe is produced; a clamp downstream of the roller mill for arresting the pipe; means for pulling the mandrel rod out of the pipe by exerting traction on the shaft rod while the pipe is arrested by the clamp.

2. (canceled)

3. The apparatus defined in claim 1, wherein the shaft rod and the mandrel rod are screwed together.

4. The apparatus defined claim 1, wherein, while the pipe is arrested by the clamp, the mandrel rod is retracted by the means in an opposite reverse travel direction along a travel path during rolling.

5. The apparatus defined claim 1, wherein the clamp has a retaining block that, while the mandrel rod is being pulled out of the pipe, can be brought into contact with a rear end face of the pipe.

6. The apparatus defined claim 1, further comprising: a dishing press upstream of the roller mill along a rolling travel path for deforming and pressing together partially or completely a portion of the tubular block for frictional form fitting contact with the mandrel rod.

7. The apparatus defined claim 1, wherein the mandrel rod has a cooling conduit through which a fluid coolant can flow.

8. The apparatus defined in claim 7, claim 7, further comprising: a cooling pipe in the cooling conduit that extends into the vicinity of a front end of the mandrel rod and can conduct the coolant there and deliver it through a passage of the cooling pipe into the cooling conduit.

9. A method of making a pipe from a tubular block having a passage, the method comprising the steps of: introducing mandrel rod in a forward travel direction into the passage of the tubular block, releasably connecting a shaft rod to the mandrel rod with the shaft rod extending in a direction opposite a travel direction of the block out of the block; transporting an assembly of the mandrel rod and the tubular block along a travel path through a roller mill in order to roll the tubular block over the mandrel rod such the pipe is produced; and arresting the pipe with clamp and pulling the mandrel rod out of the passage of the pipe by exterting rearwrd draction on the shaft rod.

10. (canceled)

11. The method defined in claim 9, wherein, while the pipe is being held by the clamp, the mandrel rod can be retracted in a reverse direction opposite the travel direction along the travel path during rolling.

12. The method defined in claim 9, wherein the retaining apparatus has a retaining block that, while the mandrel rod is being pulled out of the pipe, is brought into contact with a rear end face of the pipe.

13. The method defined in claim 9, further comprising the step of: deforming and pressing together a portion of the tubular block partially or completely before rolling by a dishing press provided in the rolling travel path, so that the tubular block and mandrel rod come into frictional form-fitting contact at the deformed portion.

14. The method defined in claim 9, further comprising the step of: cooling the mandrel rod during rolling and/or while being pulled out of the pipe by flowing a fluid coolant in a conduit formed in the mandrel rod.

15. The method defined in claim 9, wherein the mandrel rod is used for several directly successive rolling cycles, with a respective tubular block being rolled into a pipe in each cycle.

Description

BRIEF DESCRIPTION OF THE DRAWING

[0036] FIG. 1 schematically shows the construction of a push bench for manufacturing seamless pipes, with a detaching mill and extractor, as well as a corresponding manufacturing method.

[0037] FIGS. 2a to 2d schematically show the construction of a push bench that does not have a detaching mill and a conventional extractor. Furthermore, a method of manufacturing seamless pipes by such a push bench follows is seen in the figures.

[0038] FIG. 3 shows a connection between a mandrel rod and a shaft rod with an integrated cooling conduit.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

[0039] Preferred embodiments will be described below with reference to the figures. Same or similar elements, or elements having equivalent function are provided with identical reference symbols in the figures, and a repeated description of these elements is omitted in part to avoid redundancy. The description of the embodiments is given starting from and in consideration of the schematic representation of FIG. 1, which was already described in the introductory section; in particular, with the notation and reference symbols maintained in order to simplify the description.

[0040] FIG. 2a shows a tubular block 2 that is first processed by a dishing press 10. Unlike the system of FIG. 1, the dishing press 10 is located in the travel path of the push bench 20 upstream of the roller mill 30. In this sense, the dishing press 10 is integrated into the push bench 20 in this embodiment, and the tubular block 2 is placed without previous processing by a separate dishing press into the upstream intake end of the push bench 20.

[0041] Alternatively, the processing can be performed by the dishing press 10 as shown in FIG. 1 or also in another way, or it can be omitted. In particular, according to one embodiment, the pressing-together or deforming of the tubular block 2 in a dishing press 10 can be omitted, for example if the tubular block 2 is provided with a blind hole instead of a through hole, or the force-fitting end is produced directly during casting or molding of the tubular block 2. What is important is that the tubular block 2 be shaped such that it can be pushed by the mandrel rod 2 through the push bench. For that purpose, a frictional and/or form-fitting connection can be established between the tubular block 2 and the mandrel rod 21.

[0042] In the case of the specific embodiment of FIG. 2a, an end of the tubular block 2 is pressed together by the dishing press 10 immediately upstream of the roller mill 30 such that a friction-fit end 4 is formed with the tubular block 2frictional with respect to the mandrel rod 21 that is preferably moved into the passage 3 of the undished tubular block 2. In this example, the mandrel rod 21 has an offset or projection 21 having a reduced diameter that is provided for guiding through the open front end 4 of the tubular block 2. This can be seen especially clearly in FIG. 2b.

[0043] In the method step of FIG. 2a, the drive apparatus 25 with the feeder 26 and the shaft rod 27 and the rolling rod 21 are retracted and are waiting for the tubular block 2.

[0044] As soon as the tubular block 2 has been introduced into the intake end of the push bench 20, the drive apparatus 25 to which the shaft rod 27 and the mandrel rod 21 are connected advances and pushes the mandrel rod 21 into the tubular block 21.

[0045] The tubular block 2 is subsequently moved by the drive apparatus 25 with the mandrel rod 21 into the workspace of the dishing press 10. This work step follows from FIG. 2b. Optionally, auxiliary drives for guiding or transport can be provided. The dishing press 10 has clamping jaws and/or work rolls 10 that, by converging or pressing, form the preferably narrowed end 4 deformed for the force-fit.

[0046] The shaft rod 27, driven by the feeder 26, then pushes the tubular block 2 with the mandrel rod 21 inside through the roller mill 30 of the push bench 20. The tubular block 2 and the mandrel rod 21 are pushed through an axial passage of the dishing press 10. During the pushing process, the tubular block 2 is rolled by the roller mill 30 onto the mandrel rod 21, so that the pipe 1, also referred to as a tubular, is produced. A shaping of the tubular block 2, and particularly elongation thereof, takes place here. This process can be seen in comparing FIGS. 2b and 2c.

[0047] After piercing, the drive apparatus 25 stops and holds the mandrel rod 21 and the tubular 1 rolled thereon in a predetermined position. There, a clamp 70 then engages on the tubular 1 as shown in FIG. 2c. For the sake of example, the clamp 70 is equipped with a closeable draw-off clamp 71 having a solid, perforated, optionally movable plate. Alternatively, the tubular 1 can be held in place by gripper arms, drive rollers, a drawing point, or in another manner.

[0048] As the drive apparatus 25 returns to the starting position and entrains not only the shaft rod 27 but also the mandrel rod 21see FIG. 2dthe mandrel rod 21 is pulled straight back out of the tubular 1 that is simultaneously held back by the draw-off clamp 71. The mandrel rod 21 can be returned without circuitous travelthat is, without being removed from the rolling travel pathand be prepared, positioned, and/or aligned for the next tubular block 2.

[0049] Instead of a detaching mill 40, the tubular 1 is separated from the mandrel rod 21 in the travel path of the push bench 20 by the draw-off clamp 71 and the rearward movement of the mandrel rod 21. This preferably occurs immediately downstream of the roller mill 30 so that the tubular 1 does not cool or only cools minimally and does not have the opportunity to shrink firmly onto the mandrel rod 21. Meanssuch as insulation, for instancecan be optionally provided in order to prevent or retard the cooling of the tubular 1 until extraction.

[0050] The above construction does without a detaching mill 40 and a separate extractor 50 provided outside the push bench 20. In particular, the skew rolling in the reeler for the purpose of separating the tubular 1 from the mandrel rod 21 is eliminated, thereby preventing deformation of the tubular 1 that is generally associated therewith. The quality of the product increases; in particular an especially uniform wall thickness of the extracted tubular 1 can be ensured. Moreover, the temperature loss of the tubular 1 before the subsequent processingin the form of a size or stretch reduction, for exampleis reduced, so that post-production heating can also be eliminated if desired. By eliminating the detaching mill 40, the apparatus can thus be operated in a more energy-efficient manner in several respects and in certain embodiments there is no operation of a detaching mill 40, no post-production heating, and no circulation of a plurality of mandrel rods.

[0051] Besides the contributions to the improvement in the quality of the pipe 1 or semifinished product that is manufactured, a detaching mill 40 is eliminated, as is a circulating system for the mandrel rod 21. This, in turn, results in savings in tools and investment costs. Instead of many mandrel rods in the circulating system, it is possible to use only one mandrel rod 21. The laborious changing of mandrel rods can be omitted. The mandrel rod 21 can be used for several successive pokes. The technology described herein is therefore particularly suitable for small system types.

[0052] The described process requires a special tool design in which the mandrel rod 21 must be retractable; preferably the mandrel rod 21 must be able to be pulled back from the shaft rod 27. In this case, the shaft rod 27 and the mandrel rod 21 must be resilient to tensile loads.

[0053] For this purpose, the mandrel rod 21 and/or the shaft rod 27 is preferably cooled. The cooling can be achieved by the internal cooling illustrated in FIG. 3. FIG. 3 shows the connection area between shaft rod 27 and mandrel rod 21. The connection can be a screw connection 28, for example. Other types of connection are possible as long as they can withstand a tensile load. Alternatively, the mandrel rod 21 and the shaft rod 27 can be integrally formed. An embodiment is also possible in which the connection between shaft rod 27 and mandrel rod 21 is not designed for tensile resilience and the mandrel rod 21, after passing through the push bench 20 from the side opposite the shaft rod 27, is pressed together or otherwise pulled out of the pipe 1 and retracted.

[0054] The above-mentioned internal cooling of the unit of shaft rod 27 and mandrel rod 21 is shown in FIG. 3. For this purpose, a longitudinal passage or a cooling conduit 29 is provided for transporting a coolant, preferably water. The cooling conduit 29 preferably extends centrally and in the axial direction of the mandrel rod 21 and/or shaft rod 27.

[0055] According to a preferred embodiment, an inner pipe 29 is located in the cooling conduit 29 that conducts the coolant into the rod tip. The preferably pressurized coolant can escape from the cooling conduit 29 through a rear end of the passage of the tubular shaft rod 27, for example, and be optionally returned to the cooling circuit.

[0056] The above-described apparatuses and methods are especially well suited to pipes having a large diameter, for example up to about 37 cm (14), and/or small system capacities up to 200,000 Jato, for example.

[0057] Insofar as applicable, all of the individual features that are described in the embodiments can be combined with one another and/or exchanged without departing from the scope of the invention.

TABLE-US-00001 List of reference symbols 1 pipe 2 tubular block 3 passage of the tubular block 3 force-fitting end of the tubular block/dish base 10 dishing press 10 clamping jaws or pinch rollers 20 push bench 21 mandrel rod 21 projection at the front end of the mandrel rod 22 rear end of the mandrel rod 23 front end of the mandrel rod 25 drive apparatus 26 feeder 27 shaft rod 28 screw connection 29 cooling conduit 29 inner pipe 30 roller mill 40 detaching mill 50 extractor 60 clamp 70 clamp 71 draw-off clamp