PROCESS FOR COATING OF ARTICLES
20180169696 ยท 2018-06-21
Assignee
Inventors
- Yingnan WANG (Shatin, New Territories, Hong Kong, CN)
- Zhuonan MIAO (Shatin, New Territories, Hong Kong, CN)
- Ching Tom KONG (Pat Heung, New Territories, Hong Kong, CN)
- Woon Ming LAU (Shatin, New Territories, Hong Kong, CN)
- Sui Kong HARK (Shatin, New Territories, Hong Kong, CN)
- Ka Wai WONG (Shatin, New Territories, Hong Kong, CN)
Cpc classification
C23C14/024
CHEMISTRY; METALLURGY
A01N25/34
HUMAN NECESSITIES
C08L39/00
CHEMISTRY; METALLURGY
A01N37/02
HUMAN NECESSITIES
A01N25/34
HUMAN NECESSITIES
B05D2203/30
PERFORMING OPERATIONS; TRANSPORTING
B05D3/107
PERFORMING OPERATIONS; TRANSPORTING
C08J3/28
CHEMISTRY; METALLURGY
A01N37/02
HUMAN NECESSITIES
C07C323/52
CHEMISTRY; METALLURGY
C08L5/08
CHEMISTRY; METALLURGY
B05D2202/40
PERFORMING OPERATIONS; TRANSPORTING
C08J3/24
CHEMISTRY; METALLURGY
C23C14/225
CHEMISTRY; METALLURGY
B05D1/36
PERFORMING OPERATIONS; TRANSPORTING
B05D2350/60
PERFORMING OPERATIONS; TRANSPORTING
International classification
C08J3/28
CHEMISTRY; METALLURGY
C08L39/00
CHEMISTRY; METALLURGY
C07C323/52
CHEMISTRY; METALLURGY
C08L5/08
CHEMISTRY; METALLURGY
C08J3/24
CHEMISTRY; METALLURGY
Abstract
A process of providing an antibacterial coating to the surface of an article including the steps of applying a layer of an antibacterial precursor layer to the surface of an article to which an antibacterial coating is to be applied, wherein said antibacterial precursor layer is a precursor from which the coating is to be formed; and directing a neutral molecular hydrogen flux from a neutral molecular hydrogen flux emission source towards the surface of the article. Upon impact of neutral hydrogen molecules on molecules at or on the surface of an article, the bonds of the antibacterial precursor layer are selectively ruptured, and wherein the selectively ruptured bonds cross-link with themselves or with other chemical moieties at said surface or a combination thereof, resulting an antibacterial coating being formed on the surface of the article.
Claims
1. A process of providing an antibacterial coating to the surface of an article, said process including the steps of: (i) applying a layer of an antibacterial precursor layer to the surface of an article to which an antibacterial coating is to be applied, wherein said antibacterial precursor layer is a precursor from which the coating is to be formed; and (ii) directing a neutral molecular hydrogen flux from a neutral molecular hydrogen flux emission source towards the surface of the article; wherein upon impact of neutral hydrogen molecules on molecules at or on the surface of an article, the bonds of the antibacterial precursor layer are selectively ruptured, and wherein the selectively ruptured bonds cross-link with themselves or with other chemical moieties at said surface or a combination thereof, resulting an antibacterial coating being formed on the surface of the article.
2. The process according to claim 1, wherein the selectively ruptured bonds any one or combination of CH bonds and SiH bonds the CH bonds and SiH.
3. The process according to claim 1, wherein the process further includes the step of applying at least a first layer precursor to the surface of the article prior to application, wherein the first layer precursor is applied to the surface of the article prior to application of the antibacterial layer precursor to the article and disposed between the surface of the article and the antibacterial layer precursor.
4. The process according to claim 3, wherein upon neutral molecular hydrogen flux from the neutral molecular hydrogen flux emission source emission source being directed towards the surface of the article, bonds of the material of the first layer precursor are selectively ruptured and cross-link with other chemical moieties at the surface of the article.
5. The process according to claim 3, wherein ruptured bonds of the antibacterial precursor layer cross-link with the first layer upon neutral molecular hydrogen flux from the neutral molecular hydrogen flux emission source emission source being directed towards the surface of the article.
6. The process according to claim 3, wherein the first layer precursor forms a monolayer on the surface of the article.
7. The process according to claim 3, wherein the first layer precursor forms an optically transparent layer.
8. The process according to claim 3, wherein the first layer precursor is formed from 11-Mercaptoundecanoic acid, and wherein the first layer precursor is applied to the surface of the article by providing a first layer precursor solution of 11-Mercaptoundecanoic acid in solution, and whereby the article is dipped in the 11-Mercaptoundecanoic acid solution for a predetermined amount of time and removed wherein upon drying the first layer precursor is formed on the article.
9. (canceled)
10. The process according to claim 8, wherein the first layer precursor solution is 50 Mm 11-Mercaptoundecanoic acid in ethanol.
11. The process according to claim 1, wherein the antibacterial precursor layer is provided by an antibacterial precursor solution including an antibacterial compound.
12. The process according to claim 1, wherein the antibacterial compound is Chitosan.
13. The process according to claim 10, wherein the antibacterial precursor solution is a solution including Chitosan, a polymer, an acid and a surfactant.
14. The process according to claim 10, wherein the antibacterial precursor solution is formed from Chitosan, Polyquaternium-6, Acetic Acid, and Tween 20 in deionized water.
15. The process according to claim 10, wherein the antibacterial precursor solution is formed from Chitosan and Polyquaternium-6 in a ratio of about 1:1, Acetic Acid and about 0.005 wt % Tween 20in deionized water.
16. The process according to claim 1, wherein the antibacterial coating applied to is a monolayer of molecules or layer of thickness on the molecular level.
17. The process according to claim 1, wherein the antibacterial coating is optically transparent.
18. The process according to claim 1, wherein the surface of the article is formed from a metal or metal alloy, wherein the surface of the article is formed from a precious metal including those selected from the group including gold, gold based alloy, silver, platinum or the like, wherein the surface of the article is formed from a polymeric material, or wherein the surface of the article is formed from a silicon or silicon based material, wherein the surface of the article is formed from a precious metal including those selected from the group including gold, gold based alloy, silver, platinum or the like, wherein the surface of the article is formed from a polymeric material, or wherein the surface of the article is formed from a silicon or silicon based material.
19-21. (canceled)
22. The process according to claim 1, wherein the wherein the article is an item of jewellery, wherein the article is a timepiece component, wherein the article is a medical device, medical instrument implant, hygiene instrument or the like, or wherein the article a container, vessel, packaging material or the like,
23-25. (canceled)
26. An article having an antibacterial coating applied thereto, wherein the antibacterial coating is applied to the article according to the process according to claim 1.
27. A process of providing a coating layer on the surface of an article, said process including the steps of: (i) applying a first layer precursor to the surface of the article; (ii) applying an outer layer precursor to the article over said first layer precursor; and (ii) directing a neutral molecular hydrogen flux from a neutral molecular hydrogen flux emission source towards the surface of the article; wherein upon impact of neutral hydrogen molecules on molecules at or on the surface of an article, the bonds of the first precursor layer are selectively ruptured and wherein the selectively ruptured bonds cross-link with at least other chemical moieties at said surface resulting in a first layer being formed on the surface of the article; and wherein upon impact of neutral hydrogen molecules on molecules at or on the surface of an article, the bonds of the outer layer precursor layer are selectively ruptured and wherein the selectively ruptured bonds cross-link with at least other chemical moieties of the first layer resulting in a coating layer being formed on the article.
28. The process according to claim 27, wherein the selectively ruptured bonds any one or combination of CH bonds and SiH bonds the CH bonds and SiH.
29. The process according to claim 27, wherein the outer layer precursor includes an antibacterial compound such that the coating layer is an antibacterial coating, or wherein the outer layer precursor includes an anti-wetting compound such that the coating layer is an anti-wetting coating.
30. (canceled)
31. The process according to claim 27, wherein the first layer is a monolayer of molecules or layer of thickness on the molecular level, such that upon cross linking the first layer is optically transparent.
32. The process according to claim 27, wherein the coating layer is a monolayer of molecules or layer of thickness on the molecular level, such that upon cross linking the coating is optically transparent.
33. The article having a coating layer applied thereto, wherein the coating layer is applied to the article according to the process according claim 28.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0041] An example of the invention will now be described with reference to the accompanying drawings, in which:
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[0044]
[0045]
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[0050]
DETAILED DESCRIPTION OF THE DRAWINGS
[0051] The present invention provides a process for the application of a coating to the surface of an article, whereby very thin coatings, to the order of the molecular level, may formed on the surface of an article.
[0052] In embodiments of the invention, the invention provides for an antibacterial coating which is applicable for application to articles of jewellery, providing health benefits to persons wear such articles of jewellery. In such applications, it is paramount that the article's optical appearance is not altered, the present invention is particularly applicable. The preset invention provides a coating which is optically transparent, and it's impossible to detect by observation, and indication exists that such a coating is present.
[0053] Furthermore, in applications such as jewellery, it is required that the coating not be readily abraded or worn off the article in normal usage and as such, a coating applicable to jewellery, as provided by the present invention, must be resistive to such wear.
[0054] Other coatings as provided by the present invention, such anti-wetting coating, may also be applied in a layer of the molecular level, so that light may be transmitted therethrough without any indication that a coating exits. As such a coating is extremely thin and in the molecular range, it is important that the coating is well adhered or attached to an article, and the coating is resistive to typically applicable wear, for example when applied to
[0055] In order to provide such a coating process, the present inventors have utilized a neutral molecular hydrogen flux emission source which is directed towards an articles which has been pre-treated applying precursor coating to the article, which upon having the neutral molecular hydrogen flux applied thereto forms a coating.
[0056] For use in the present invention, such a neutral molecular hydrogen flux can be provided in a manner as described in U.S. Pat. No. 9,113,544, from application Ser. No. 13/255,038 to Lau, W. M. Leo et at, and which is hereby incorporated by way of cross-reference.
[0057] The manner in which the neutral molecular hydrogen flux can be provided in order to provide a coating on the surface of an article, includes the steps of: [0058] (a) forming a plasma and extracting from said plasma a flux of protons having energies in a range from about 50 eV to about 1 keV; thereafter [0059] (b) directing the flux of protons into a chamber and introducing molecules of hydrogen into the chamber; [0060] (c) imparting kinetic energy to said molecules of hydrogen by colliding the protons from said flux of protons with the molecules of hydrogen to produce energetic hydrogen molecules; [0061] (d) producing a flux of neutral molecular hydrogen having kinetic energies in a range from about 1 eV to about 100 eV by cascading collisions between said energetic hydrogen molecules and other hydrogen molecules resulting in all directional scattering of the energetic hydrogen molecules; and [0062] (e) directing the flux of neutral molecular hydrogen to the substrate surface such that upon impact of neutral hydrogen molecules on molecules at or on the surface containing any one or combination of CH bonds and SiH bonds the CH bonds and SiH bonds are selectively ruptured.
[0063] Upon collision of the neutral molecular hydrogen with the precursor layer, the selectively ruptured bonds cross-link with themselves or with other chemical moieties at the surface resulting in a change in surface properties, or a combination thereof.
[0064] Referring to
[0065] The neutral molecular hydrogen flux emission source 120 directs a flux of neutral molecular hydrogen 155 towards the support member 110, such that upon impact of neutral hydrogen molecules 155 on molecules at or on the surface 140 of an article 130, bonds between elements of the molecules at or on the surface 140 of an article 130 electively ruptured.
[0066] The neutral molecular hydrogen flux emission source 120 includes a hydrogen plasma source 170, with hydrogen gas 130 delivered to the hydrogen flux emission source 120, and hydrogen plasma 145 is accelerated to chamber 125, and neutral molecular hydrogen flux emission 155 is directed towards the article 130.
[0067] The hydrogen plasma source 170 may be a plasma source selected from the group including a DC plasma, an RF plasma, an ordinary microwave plasma, or an electron cyclotron resonance (ECR) microwave plasma.
[0068] In an embodiment applicable to the present invention, the neutral molecular hydrogen flux emission source 120 directs a flux of neutral molecular hydrogen 155 having kinetic energies in a range from about 1 eV to about 100 eV towards the support member 110, such that upon impact of neutral hydrogen molecules on molecules at or on the surface of an article containing any one or combination of CH bonds and SiH bonds the CH bonds and SiH bonds are selectively ruptured.
[0069] The provision of a neutral molecular hydrogen flux emission flux for the breaking of bonds as utilized in the present invention, be provided by the steps as follows for the breaking any one or combination CH and SiH molecular bonds in molecules at or on a surface of the article.
[0070] The process of the present invention utilizes the above process in order to provide requisite coatings.
[0071] As will appreciated by those skilled in the art, the chemical reactions in the above described bond breaking and cross-linking processes as utilized in the present invention is complex, the numerous parameters are required to be considered, including control of the amount of neutral molecular hydrogen flux emission flux, energy levels, power, materials at the surface of the article, materials properties from which the precursor material is formed in order to form the coating, chemical and physical properties of the precursor material which forms the coating, functional attributes and biological attributes of a precursor material for forming an antibacterial coating, wear related properties, application and thickness of precursor layer and the like.
[0072] An example of an antibacterial coating process and application thereof and in accordance with the present invention, is described as follows.
1. ExampleAntibacterial Coating System and Materials
[0073] In accordance with the present invention, an antibacterial coating system is provided for application of an antibacterial coating to the surface of an article formed from gold whereby the outer surface upon which the coating is applied if formed from gold.
[0074] In order provide an antibacterial coating to such an article in the present example, the process includes the following main steps: [0075] (i) applying a first layer precursor to the surface of the article; [0076] (ii) applying an antibacterial precursor layer to the article over said first layer precursor; and [0077] (iii) directing a neutral molecular hydrogen flux from a neutral molecular hydrogen flux emission source towards the surface of the article.
1.1 First Layer Precursor
[0078] The first later precursor in the present example is applied to the article by way of a first solution which is comprised of 50 Mm 11-Mercaptoundecanoic acid in ethanol.
[0079] The article is dipped in the first solute at an elevated temperature of about 35 degrees Celsius for e time interval of about 10 minutes.
[0080] The article is then removed from the first solution and rinsed in ethanol.
[0081] As will be appreciated, depending upon the articles to be coated the above parameters may require some alteration.
[0082] The article is then dried for example by way of a blow dryer until dry, following which the antibacterial precursor layer is applied to the article.
1.2 Antibacterial Layer Precursor
[0083] In order to apply the antibacterial precursor layer to the article, which is to he applied on the first layer precursor, the antibacterial precursor layer is applied by way of a second solute which includes an antibacterial compound.
[0084] In the present example, the antibacterial compound is Chitosan, and the second solution is comprised of Chitosan and Polyquaternium-6 in a ratio of about 1:1, Acetic Acid and about 0.005 wt % Tween 20 in deionized water.
[0085] The article is dipped in the second solution for about 60 seconds, after which the sample is removed at relative moderate linear speed of about 2000 micrometre/second. This dipping and removal process is repeated a number of times, for example five times.
[0086] As will he appreciated, depending upon the articles to be coated the above parameters may require some alteration.
[0087] Upon completion of the dipping and removal process, the article is dried at an elevated temperature of about 45 degrees Celsius for about 15 minutes, and the antibacterial coating precursor is thereby formed.
1.3 Neutral Molecular Hydrogen Flux Exposure
[0088] Upon completion of formation of the antibacterial coating precursor, the article is then exposed to a neutral molecular hydrogen flux, for example as described in reference to
[0089] The impact of neutral hydrogen molecules on molecules causes the bonds of the antibacterial precursor layer to be selectively ruptured, wherein the selectively ruptured bonds cross-link with at least other chemical moieties of the first layer resulting in an antibacterial coating layer being formed on the gold article.
[0090] The article is exposed to the neutral molecular hydrogen flux in accordance with the invention, by way of example in the manner as described with reference to
[0091] The effectiveness of the above example was evaluated using standard testing and analysis protocol as described as follows.
2. Antibacterial Assessment
[0092] In order to assess the antibacterial effectivity of the antibacterial coating as provided by the present invention when applied to a gold substrate, independent testing laboratory analysis was conducted utilizing international standards as follows.
2.1 Bacterial Activity After 1 Hour
[0093] Tests were conducted under ASTM E2149 Standard Determining the Antimicrobial Activity of Immobilized Antimicrobial Agents Under Dynamic Contact Condition in order to determine the effectiveness of the antibacterial coating after one hour after exposure to bacteria.
[0094] Silicon wafer samples for analysis having a geld layer thereon, whereby the gold layer was coated will an antibacterial coating using the antibacterial system as described with reference to Example 1 above, and subjected to exposure to a neutral molecular hydrogen flux by an apparatus utilizing the process as described with reference to
[0095] Five samples were provided to the testing laboratory, three with an antibacterial coating applied thereto, and two for control testing.
[0096] Samples were inoculated with a suspension containing Escherichia Coli (AATCC 25922) at colony-forming unit/mL (CFU/mL) as follows: [0097] (i) Initial CFU/mL of 270,000 of untreated sample vs. treated sample, and [0098] (ii) initial CFU/mL of 170,000,000 of untreated sample vs. coated sample at 2000 rub and coated sample at 10000 rub.
[0099] The results as provided by the analysis laboratory are reproduced in
[0100] As is shown by
[0101] For samples having an antibacterial coating and rub of 2000 and 10000, there was a reduction in bacteria of 41.5% and 30.6% respectively.
2.2 Bacterial Activity after 24 Hours
[0102] Tests were conducted under International Standard ISO22196 Measurement of antibacterial activity on plastics and other non-porous surfaces, in order to the effectiveness of the antibacterial coating after 24 hours after exposure to bacteria.
[0103] Silicon wafer samples for analysis having a gold layer thereon, were coated with an antibacterial coating using the antibacterial system as described with reference to Example 1 above, and subjected to exposure to a neutral molecular hydrogen flux by an apparatus utilizing the process as described again with reference to
[0104] Five samples were provided to the testing laboratory, three with an antibacterial coating applied thereto, and two for control testing.
[0105] Samples were inoculated with a suspension containing Escherichia Coli (AATCC 25922) at colony-forming unit/mL (CFU/mL), with 0.4 ml of inoculum used for each sample as follows: [0106] (i) Initial CFU/mL 270,000 of untreated sample vs. treated sample, and [0107] (ii) Initial CFU/ml of 570,000,000 of untreated sample vs. coated sample at 2000 rub and coated sample at 10000 rub
[0108] The results as provided by the analysis laboratory are reproduced in
[0109] As is shown by
[0110] For samples having an antibacterial coating and rub of 2000 and 10000, there was a reduction in bacteria of 61.2% and 41.2% respectively.
2.3 Conclusions from Antibacterial Assessment
[0111] The results of both tests, at 1 hour and 24 hours post inoculation with bacteria, demonstrated that the antibacterial coating as provided by the present invention, when applied to an article having a gold surface and without any rub, substantially killed all bacteria.
[0112] For samples for which a rub was applied, the antibacterial coating significantly reduced the amount of bacteria both after 1 hour and 24 hours.
[0113] The results demonstrated that although the antibacterial coating has a thickness only of the molecular level, the antibacterial coating when applied to a gold article such as an item of jewellery which is exposed to wear, still significantly reduces the amount of bacteria on the surface of the article.
[0114] Accordingly, the present invention provides an antibacterial coating suitable for application to articles of jewellery, such as those formed from gold.
[0115] Although in the present example, Chitosan is utilised as an antibacterial agent, other antibacterial agents may be utilised in other examples and within the scope of the present invention.
3. Jewellery Article Applicability Assessment
[0116] In order to demonstrate the applicability of the antibacterial coating of the present invention and standards compliance for articles of jewellery, gold coated articles were assessed and analysed in respect of the irrelevant standards, for both children and adult's jewellery.
3.1 Children's Jewellery Applicability Assessment
[0117] Antibacterial coatings applied to gold as silicon wafers whereby the antibacterial coatings were applied to the gold surface, were assessed by an external testing organization, in respect of the following standards: [0118] (i) ASTM F 2923-14 Total Cadmium content in certain substrate materials of children's jewelry [0119] (ii) ASTM F 2923-14Soluble Heavy Metal in paint and surface-coating of children's jewelry [0120] (iii) ASTM F 2923-14Total Lead content in children's jewelry [0121] (iv) ASTM F 2923-14Nickel release
[0122] Referring to
3.2 Adult's Jewellery Applicability Assessment
[0123] Antibacterial coatings applied to gold on silicon waters whereby the antibacterial coatings were applied to the gold surface, were assessed by an external testing organization, in respect of the following standards: [0124] (i) ASTM F 2000-14Total Lead content in adult's jewelry [0125] (ii) ASTM F 2999-14Total Cadmium content in certain substrate materials of adults' jewelry [0126] (iii) ASTM f 2999-14Soluble Heavy Metal in paint and surface-coating of adults' jewelry [0127] (iv) ASTM F 2999-14Nickel release
[0128] Referring to
3.3 Jewellery Article Applicability Assessment
[0129] The results of analysis demonstrated that gold articles having an antibacterial coating according to the present invention have no detectable elements which may by toxic, from the standard jewelry testing standards, and are thus in compliance with the standards requirements for jewellery.
[0130] As such, the present invention provides an antibacterial coating applicable to jewellery articles for both children and adults.
4. Applicability of Antibacterial Coating for Jewellery
[0131] Articles of jewellery are constantly in contact with the skin of a person and as such, the presence of bacteria thereon poses health risks and concerns. In particular, children may inadvertently transfer bacteria present on the surface of an article of jewellery to their mouths, which poses further health risks. Further, as some articles of jewellery extend through the dermis of person, for example ear rings for pierced ears, there is increased risk of bacterial infection from bacteria present on the jewellery.
[0132] Further, as some articles of jewellery, such as finger rings, are on or adjacent the hand of a person, in daily use and contact with object and other persons, bacteria may be transferred to the article of jewellery, exposing the wearer at risk. Articles of jewellery, such as ginger rings, often have ornate have an ornate structure and geometry, which includes recesses and rebates and areas difficult to access, such as the region about a gemstone setting, providing sites for the hosting and growth of bacteria. Due to the nature of jewellery, users are often reluctant to clean jewellery articles on a very regular basis, and in the event of hand washing articles of jewellery such as finger rings may not be thoroughly cleaned and retain bacteria.
[0133] Accordingly, there is an inherent need from a hygiene and safety standpoint, for reduction of the risk of exposure to bacteria on articles of jewellery.
[0134] Unlike many other articles to which antibacterial coatings may be required, articles of jewellery have the specific requirements of such an antibacterial coating: [0135] (i) it must have suitable potency for the killing and reduction of bacteria if exposed to bacteria, [0136] (ii) must be optically invisible, and not detract from any aesthetic effects that an article of jewellery has, such as alteration of the optical properties of gold for articles of jewellery formed from gold, [0137] (iii) It must not provide any alteration in tactile sensation when applied to jewellery, as a user must experience the same tactile sensation as to an untreated material, so as not to detract from the value and physical expectations of a person, [0138] (iv) it must be able to withstand normal wear and tear on a daily basis, as there is inherently abrasion end wear to a surface of an article of jewellery during use, [0139] (v) it must comply with standards, and the processing and process used in the application of the coating to an article of jewellery must not cause any alteration in chemical structure of the coating or the substrate of the article to which it is to be applied, which would cause potentially toxic elements or compounds to be released, and be in compliance with the relevant jewellery standards, and it must not have any potentially toxic elements or compounds, and be in compliance with the relevant jewellery standards, [0140] (vi) the process utilised to apply the coating must not cause any damage to the surface of the article of jewellery, and [0141] (vii) it should be able to be re-applied when ultimately worn off the surface of the article, or when damaged.
[0142] As demonstrated above, the present invention provides an antibacterial coating suitable for use on the surface of articles of jewellery and satisfies the above reeled requirements as follows: [0143] (1) effectivity of action against bacteria has been demonstrated and independently evaluated, [0144] (2) by applying the costing as a monolayer or on the molecular level, the coating is not discernible to the naked eye, and the presence thereof requires scientific analytical techniques. [0145] (3) due to the coating being applied as such a thin layer and the materials thereof, is presence is impossible to detected by way of feeling, and as such provides not tactile alteration at all, [0146] (4) Standards tests demonstrated the although the coating is applied in extremely small amounts, upon being exposed to large amounts of wear, the coating remained effecting against bacteria, [0147] (5) Compliance with jewellery toxicity assessment standards has been demonstrated and independently evaluated, [0148] (6) The process or the present invention retires no surface alteration for the application of the antibacterial coating, and [0149] (7) the process of the present invention be re-applied to articles for which an antibacterial coating has been removed or abraded therefrom.
[0150] The present invention, in preferred embodiments, provides a process for forming an antibacterial coating on the surface of an article, which overcome deficiencies and shortcomings in the prior art.
[0151] Solutions of the prior art do not provide a uniform coating, in particular for articles which require very thin film coatings, with deficiencies including variation in optical aspects of the article due to non-uniformity, insufficient wrap around whereby the coating does not extend appropriately around as edge of an article giving rise to peeling and debonding of the coating from the article.
[0152] Furthermore, solutions of the prior art do not allow for very thin coatings to be readily applied to articles when such a coating is required to be optically transparent.
[0153] The present invention provides solutions to the deficiencies of the prior art by providing a process which enables a more uniform and well bonded coating to be applied to an article.
[0154] Other deficiencies of the prior art are that there is minimal deposition or coating formation on the edges of the articles, which provides for an aesthetically inferior product, resulting in lower yield and increased inspection time and determination of fulfillment of design requirements.
[0155] Furthermore, such techniques of the prior art result in articles with susceptibility for a coating to flake off or debond from the article, due to the thin coating and lack of wrap-around to the edges adjacent the surface to which the coating is applied to the articles, resulting in lower yield and increased inspection time and determination of fulfillment of design requirements. This also may result in failure after a period of time, having detrimental commercial effects.
[0156] Still further, such prior art techniques require removal of the articles from a substrate to which they are placed, which may comprise the integrity of the coating and create some peeling, again resulting in lower yield and increased inspection time and determination of fulfillment of design requirements.
[0157] Although within the examples, Chitosan is utilised as an antibacterial agent, other antibacterial agents may be utilised in other examples and within the scope of the present invention.
[0158] Whilst the examples as provided are directed to application of an antibacterial coating to a gold surface, in particularly with reference to applicability to articles of jewellery. However, as will be appreciated by those skilled in the art, the invention is also applicable to formation of thin coatings, for example ant-wetting coatings.
[0159] In other or alternate embodiments, the present invention and process thereof, the article may be formed from a metal or metal alloy, formed from a precious metal including gold based allow, silver, platinum or the like, or formed from a polymeric material; or formed from formed from a silicon or silicon based material.
[0160] Other articles applicable to such coatings include timepiece components, medical devices, medical instruments, implants, hygiene instruments, containers, vessels, packaging materials or the like.