VOID PLATFORM AND A METHOD FOR PROVIDING A PLATFORM SUPPORT ACROSS A BUILDING VOID
20180171649 ยท 2018-06-21
Inventors
Cpc classification
E04G1/15
FIXED CONSTRUCTIONS
E04G21/3223
FIXED CONSTRUCTIONS
E04G2001/157
FIXED CONSTRUCTIONS
E04G5/062
FIXED CONSTRUCTIONS
E04G21/3219
FIXED CONSTRUCTIONS
International classification
E04G1/36
FIXED CONSTRUCTIONS
E04G1/15
FIXED CONSTRUCTIONS
E04G21/32
FIXED CONSTRUCTIONS
Abstract
A support strut for a void platform providing support across a building void is disclosed including an elongate support member having two opposed ends and floor mounting brackets mounted on each end. Each floor mounting bracket includes a hollow tube forming a mounting formation for mounting on the support member, and an angle section, including a wall plate on which the tube is located and a transverse flange, for mounting on an external support. The flange of one floor mounting bracket is positioned uppermost for extending across an upper surface of a bottom plate of a wall frame, and the other horizontal mounting bracket is inverted so that the flange is positioned lowermost for extending across a floor adjacent to the void. A void platform including a support strut and a deck joiner bracket is also disclosed.
Claims
1. A support strut for supporting a void platform in a void of a building that includes at least one wall frame comprising frame studs and frame plates, the support strut including: at least one elongate support member having a first open end and an opposed second open end for extending across at least part of the void; one floor mounting bracket mounted on the first end, and a further floor mounting bracket mounted on the second end, each floor mounting bracket including an angle section and a support formation, each angle section including a wall plate from which the support formation projects, and a flange extending transversely away from one end of the wall plate, wherein the support formation of each floor mounting bracket is received within the associated end of the elongate support member, and the flange of the floor mounting bracket can either be positioned above the wall plate for extending across an upper surface of a bottom frame plate of a wall frame, or the flange can be inverted so it is positioned below the wall plate for extending across a floor of the building.
2. A support strut for supporting a void platform according to claim 1, wherein the support formation is permanently positioned on the wall plate at a height such that the elongate support member extends horizontally when one floor mounting bracket is mounted on a bottom plate of a wall frame on a floor support, and the other floor mounting bracket is inverted and mounted directly on the floor support.
3. A support strut for supporting a void platform according to claim 2, wherein each support formation is in the form of a tube having a central axis, wherein the central axis is positioned halfway up a combined height of the wall plate and the thickness of the flange, of the floor mounting bracket, so that when the floor mounting bracket is inverted and mounted directly on the floor support the tubes of the two brackets will be positioned at substantially the same vertical height and the elongate support member there between extends horizontally.
4. A support strut for supporting a void platform according to claim 3, wherein the tube has a central axis that is positioned a distance of 35-40 mm from the end of the wall plate of the wall mounting bracket adjacent to its flange to correctly position the tube, and the support formation on each floor support bracket has a length of 100 mm-300 mm.
5. A support strut for supporting a void platform according to claim 4, wherein the elongate support member includes a locking element towards each end thereof for locking the support formation of each floor mounting bracket in a selected position on the support member, and the extent to which the tubes on the floor mounting brackets are received within the ends of the elongate support member is selected to match the width of the void.
6. A support strut for supporting a void platform according to claim 1, wherein the floor mounting bracket further includes a swivel formation positioned intermediate the support formation and the angle section, that permits the support formation to be pivoted relative to the angle section to extend away from the angle section at a range of different angles while maintaining the horizontal orientation of the support strut.
7. A support strut for supporting a void platform according to claim 6, wherein the swivel formation includes a swivel mounting formation projecting from the wall plate of the angle section and a complementary swivel mounting formation projecting away from an adjacent end of the support formation, and the one and complementary swivel mounting formations have aligned apertures through which a swivel pin is passed permitting the support formation to be pivoted in a horizontal plane relative to the angle section which is mounted in position and remains stationary.
8. A support strut for supporting a void platform according to claim 1, wherein each angle section includes at least one fastening aperture formed therein through which a fastening element can be passed for fixing the floor mounting bracket to an external support.
9. A support strut for supporting a void platform according to claim 8, wherein each angle section includes at least one fastening aperture on the wall plate of the angle section, and at least one further fastening aperture on the flange for fixing the floor mounting bracket directly to an external support.
10. A support strut for supporting a void platform according to claim 1, wherein the elongate support member comprises two elongate sections having open ends arranged end to end and a connector operatively coupling the two elongate sections to each other, whereby to extend the length of the elongate support member, and the connector is sized and configured to be received within the open ends of the elongate sections and the connector further includes a radial outward projecting stop formation for limiting travel of the connector into the ends of the elongate sections.
11. A void platform for providing a working deck across a void in a building adjacent to a floor, the building including at least one wall frame comprising frame studs and frame plates, the void platform including: at least two support struts mounted directly or indirectly on the adjacent floor support spaced from each other, wherein each support strut includes: at least one elongate support member having a first open end and an opposed second open end; at least one floor mounting bracket mounted on an end of the elongate support member, each floor mounting bracket including an angle section for mounting on an external support and a support formation for engaging an elongate support member, each angle section including a wall plate from which the support formation projects, and a flange extending transversely away from one end of the wall plate, wherein the support formation of each floor mounting bracket is received within an end of the elongate support member, and the flange of the floor mounting bracket is either positioned above the wall plate for extending across an upper surface of a bottom frame plate of a wall frame, or the flange of the floor mounting bracket is inverted so it is positioned below the wall plate for extending across the floor; and at least one decking panel having a first end and an opposed second end, and strut engaging formations positioned at each of the first and second ends, wherein the strut engaging formations are mounted on two support, and the strut engaging formations are configured to retainingly engage the elongate members on the support struts while also permitting the decking panels to be manually released from the support struts.
12. A void platform according to claim 11, wherein each end of at least one support strut has a floor mounting bracket thereon, and the floor mounting brackets are mounted on a bottom plate of a wall frame on the floor support adjacent to the void and the floor mounting brackets are mounted directly/or directly on the floor of the building adjacent to the void.
13. A void platform according to claim 11, further including at least one deck joiner bracket mounted on an end of an elongate support member, the deck joiner bracket including a support formation and a wall plate extending therefrom, the wall plate having a pair of parallel extending plates configured and spaced from each other for receiving an edge of a decking panel therein with a sliding or working clearance to securely engage the edge of the decking panel there between and suitably support the decking panel.
14. A void platform according to claim 11, further including a transverse strut mounting bracket engaged with at least one end of the support member, the transverse strut mounting bracket including a support formation for engaging one end of the support member and a saddle formation extending away from the tube that can be removably mounted over an elongate support member of another support strut extending transverse to said one strut.
15. A void platform according to claim 14, wherein the saddle formation is configured to complement the elongate support member over which it is mounted and to have a cross sectional configuration to fit over and around the support member with a small clearance so as to securely retain the elongate support member therein.
16. A void platform according to claim 11, wherein the void platform includes a hatch panel defining a hatch opening which is mounted on a pair of further support struts alongside the decking panels, and the hatch panel includes a hatch door that is pivotal between an open position providing access to the working deck and a closed position closing off the hatch opening.
17. A void platform according to claim 16, wherein the hatch panel has releasable attachment formations along opposite sides of the hatch opening, and the hatch door also has complementary releasable attachment formations, whereby the hatch door can be releasably mounted on either side of the hatch opening and thereby be pivoted open from either side whereby to suit its use in a specific void platform.
18. A void platform according to claim 11, further including at least one masonry mounting bracket for mounting the bracket on a vertically extending masonry wall surface adjacent to the void, and/or a post mounting bracket for mounting on an upper end of a post that is used to vertically support an elongate support member intermediate its first and second ends.
19. A void platform system for providing a void platform across a void in a building, across a void in a building adjacent to a floor, the building including at least one wall frame comprising frame studs and frame plates, the void platform system including: a plurality of elongate support members, each elongate support member having a first open end and an opposed second open end for extending across at least part of a void; at least one floor mounting bracket for mounting on an end of an elongate support member, each floor mounting bracket including an angle section and a support formation, each angle section including a wall plate from which the support formation projects, and a flange extending transversely away from one end of the wall plate; at least one deck joiner bracket for mounting on an end of an elongate support member, the deck joiner bracket including a support formation and a wall plate extending therefrom, the wall plate the wall plate having a pair of parallel extending plates configured and spaced from each other for receiving an edge of a decking panel therein with a sliding or working clearance to securely engage the edge of the decking panel there between and suitably support the decking panel; and at least one decking panel for extending across a part of the void, each decking panel having a first end supported on a support strut and an opposed second end which is supported on a further support strut spaced from said one support strut.
20. A void platform system for providing a void platform across a void according to claim 19, further including: wherein said at least one decking panel comprises a plurality of panels that comprises at least two different sizes of panels and the length of the two sizes of panels is substantially the same but the width of the different sizes of panels is different; and further including: at least one masonry mounting bracket for mounting the bracket on a vertically extending masonry wall surface adjacent to the void; and/or a support post for vertically supporting an elongate support member intermediate its first and second ends, and at least one post mounting bracket for mounting on an upper end of the support post.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0104] In the drawings:
[0105]
[0106]
[0107]
[0108]
[0109]
[0110]
[0111]
[0112]
[0113]
[0114]
[0115]
[0116]
[0117]
[0118]
[0119]
[0120]
[0121]
[0122]
[0123]
[0124]
DETAILED DESCRIPTION
[0125] A support strut, a void platform and a system for providing a void platform in accordance with this disclosure may manifest itself in a variety of forms. It will be convenient to hereinafter describe several embodiments of the disclosure in detail with reference to the accompanying drawings. Additionally, a method of constructing a void platform will also be discussed. The purpose of providing this detailed description is to instruct persons having an interest in the subject matter of the disclosure how to carry it into practical effect. However, it is to be clearly understood that the specific nature of this detailed description does not supersede the generality of the preceding broad description.
[0126]
[0127]
[0128] The floor or horizontal mounting bracket 10 comprises an angle section 12 and a tube 14 with an open end extending away from the angle section 12. The tube 14 is sized to be received within an elongate support member 22 with a working clearance so that the support member can be displaced within the tube 14.
[0129] The angle section 12 in turn comprises a wall plate 16 on which the tube 14 is located and a flange 18 extending transversely away from an end of the wall plate 16. The angle section 12 further has holes or apertures 19 formed therein on each of the wall plate 16 and flange 18 for receiving fasteners therein in use. The fasteners are used to fix the bracket to an external support structure such as stud timber or a floor as will be described in more detail below.
[0130] The floor or horizontal mounting bracket 10 has left and right hand versions to provide flexibility when installing a void platform to adapt it to suit the configuration of the surrounding building structure. If the clearance on a plate frame member 25 is greater on one side of a support strut than another, then the left or right version of the bracket 10 that suits this can be chosen.
[0131] The elongate support member 22 has two ends and the floor or horizontal mounting brackets 10 are mounted on each end thereof. The tubes 14 of the brackets 10 are received within the open ends of the support member 22 with a working clearance that permits displacement relative thereto. This enables the overall length of the support strut 20 to be adjusted or adapted by sliding the brackets 10 out until they match the width of the void being covered. The brackets 10 are then fastened on the elongate member 22 in these positions by fastening a locking nut 24 at each end thereof to lock the floor brackets 10 in a fixed position at each end.
[0132]
[0133] The connector tube 30 comprises a tube section 32 having two open ends that are sized to receive a said elongate support member 22 thereon with some clearance. Each end of the tube section 32 extends over and around an end of an adjacent support member 22 as shown in the drawings. This connector tube 30 enables the overall or effective length of the support member to be extended while still providing the appropriate vertical load support. The tube section 32 has an external ring 34 mounted thereon that is centrally positioned that acts as a stop formation. This limits the extent to which each support member 22 can be received over the tube section 32.
[0134]
[0135] The flange 18 of the horizontal mounting bracket on the left is positioned uppermost and extends across an upper surface of a stud timber forming a plate member 25 of a building frame. The other horizontal mounting bracket on the right side is inverted with its flange 18 positioned lowermost extending across a floor 26 adjacent to the void.
[0136] The horizontal mounting brackets 10 are configured and dimensioned so that the elongate support member 22 extends horizontally from said one end to the other end when the bracket 10A is mounted on the plate member 25 and the bracket 10B is inverted and mounted on the floor 26. This is effectively achieved by the specific location of the tube 14 on the wall plate 16 of the angle section 12 when the bracket 10 is fabricated. That is, a central axis of the tube 14 is positioned midway up the height of the wall plate 16 when the bracket 10 is mounted on the plate member 25. That way, when it is inverted, the central axis is at the same height. This is very convenient because it ensures that the support strut 20 is horizontally extending without any effort or skill being required of the installer. It follows that if both the support struts 20 are at the same height and are horizontally extending, a deck mounted on the support struts 20 will automatically be horizontally extending. Importantly, the horizontal orientation does not rely on the skill of the installer to mount the brackets 10 so that the strut 20 is horizontally extending. It uses the standard dimensions of stud timber used for building timber frames for houses to provide a bracket 10 that positions the tube 14 at the same height whether it is upright or whether it is inverted.
[0137]
[0138]
[0139] The void platform 40 further includes a plurality of decking panels 44 mounted on the support struts 20. The decking panels 44 collectively form a deck surface for builders, tradesmen, certifiers, and engineers (hereinafter referred to as building workers) working on the construction. It provides a continuous working surface that extends across the void and prevents building workers from falling through the void. It also provides a useful work platform enabling building workers to reach work surfaces above the platform that they otherwise could not reach without a ladder or scaffold.
[0140] Each decking panel 44 has a first end and a second end, and mounting formations 46 on these ends for engaging the support struts 20. The mounting formations 46 are configured to engage the elongate members 22 in retaining fashion on the support struts 20 by having a curved engagement surface which fits over and around the support member 22.
[0141] In use, the void platform 40 is used to extend across a void 42 formed in a building and provide a working platform. In a typical application on a high set or double story home, the void platform 40 is mounted at the same height as the upper level floor. A hatch door can be used to facilitate access to the void platform from the ground level by means of a ladder or the like.
[0142] The mounting brackets 10 are used to mount spaced pairs of support struts 20 on the building structure around the void and then decking panels 44 are mounted on these support struts. The struts 20 and panels 44 are formed and arranged so as to substantially cover the space defined by the void 41. Once the void platform 40 is constructed, it can be used by building workers to access wall and ceiling surfaces above the platform without risk of falling through the void onto a lower level. Once building work on the void is complete, the void platform can be quickly and easily removed. A staircase or elevator can then be installed in the void.
[0143]
[0144] The swivel mounting bracket 50 has a swivel mounting formation 52 projecting out from the wall of the angle section 12 and a similar mounting formation 54 which is a tube received in an adjacent end of the support member 22. These formations 52, 54 have aligned apertures through which a swivel pin 56 is passed. This enables the support member 22 to be pivoted or swiveled relative to the angle section 12 in a horizontal plane while still providing vertical load support. The swivel mounting formation 52 does not permit the height of the tube 22 to be altered and only the angle at which the tube 14 extends horizontally away from the edge or side of the void 42 can be adjusted. This bracket 50 enables the angle at which the elongate support member 22 extends away from the side of the void 42 to be selected to suit a given application.
[0145]
[0146]
[0147] The deck joiner bracket 60 is used to receive and support a decking panel therein to vertically hold and support the decking panel in position on the void platform 40. That is, it enables an end of a support strut to be supported by a deck panel instead of an external support surrounding the void. The deck joiner bracket 60 includes a hollow tube 62 for being received in an end of a support member 22 like the other brackets 10 described above and a wall plate 64 extending perpendicularly to the tube 62. Further, it also includes a pair of spaced parallel extending plates 66, 68 extending perpendicularly away from the wall plate 64 for receiving an edge region of a deck panel there between. The parallel plates 66, 68 are configured and spaced to receive an edge region of a deck panel sandwiched there between with a tight fit.
[0148] The deck joiner bracket 60 is useful because it enables a support strut 20 to be supported at one or both ends by an adjacent deck panel 44. Thus instead of being mounted on the building structure around the void, the strut 20 can be supported by an adjacent panel 44 using this bracket 60. Basically the parallel plates 66 and 68 receive an edge region of the adjacent deck panel 44 therebetween. Thus the support strut 20 and its associated deck panel mounted thereon are vertically supported on their adjacent deck panels 44. Sometimes space limitations within the void make it difficult to have a support strut 20 extending across the full extent of the void from one side to another and in this scenario, the deck joiner bracket 60 is most useful.
[0149]
[0150]
[0151]
[0152]
[0153]
[0154]
[0155] Further in
[0156] A masonry swivel mounting bracket (which has not been shown in the drawings) is very similar to the swivel mounting bracket in
[0157]
[0158] The hatch door 102 is removably mounted on the hatch panel by means of a hinge formation 105 on the hatch door 102 and a complementary hinge formation 106A extending along a side of the hatch opening. The hatch panel 100 has a further complementary hinge formation 1066 extending along an opposing side of the hatch opening. The removable hatch door can then be mounted on either side of the hatch panel depending on what side is selected to suit any given application.
[0159] Further, in the embodiment illustrated in
[0160]
[0161]
[0162] In the illustrated embodiment, the void platform includes a hatch for providing access from a lower level up to the working deck. The hatch is formed by a hatch panel 100 forming part of the void platform 40 which has a hatch door 102 that is pivoted up into an open position. As shown, the hatch can be lifted up to permit a ladder to be passed therethrough to provide ladder access up to the working deck. Further, the hatch door can be mounted on either side of the hatch panel. This feature enables the hatch door to be positioned so that it opens to an edge of the void platform and does not obstruct the platform deck.
[0163] A working advantage of the void platform and system for building a void platform in the detailed description described above with a reference to the drawings is that the horizontal and swivel mounting brackets provide support struts that extend horizontally across a building void without any effort by the installer to make them level.
[0164] The swivel mounting bracket also achieves this advantage while enabling the angle section to be mounted to a plate or floor support that does not extend orthogonally to the elongate support member of the support strut. The swivel mounting bracket accommodates a range of angles while still maintaining a strict horizontal orientation.
[0165] Another working advantage is that the system is very versatile and permits a designer and installer of a void platform to substantially cover a complex void with deck panels using the brackets described above and illustrated in the drawings. This largely avoids the need to cut pieces of board and screw them onto the deck panels to fill in spaces between the deck panels to form a complete deck surface. Many prior art systems of which the Applicant is aware require this.
[0166] It will of course be realized that the above has been given only by way of illustrative example of the invention and that all such modifications and variations thereto, as would be apparent to persons skilled in the art, are deemed to fall within the broad scope and ambit of the invention as is herein set forth.