MANUFACTURING METHOD FOR ULTRATHIN WHITE COVERING FILM

Abstract

Disclosed is a manufacturing method for an ultrathin white covering film. The ultrathin white covering film includes a protecting film, a white ink layer, an adhesive layer and a release material, wherein the manufacturing method for the ultrathin white covering film includes the following steps: S101: preparing white ink and an adhesive; S102: coating the white ink on the protecting film and drying to form a white ink layer; S103: coating the adhesive on the white ink layer and drying to form a adhesive layer; S104: compounding the release material on the adhesive layer and coiling under certain compound temperature and compound pressure; and S105: curing to obtain the ultrathin white covering film. The present invention reduces a polyimide film layer, reduces a use part from three layers to two layers, can greatly reduce the thickness of a product, make an appearance of the product better, and greatly reduces the price.

Claims

1. A manufacturing method for an ultrathin white covering film, the ultrathin white covering film comprising a protecting film, a white ink layer, an adhesive layer and a release material from outside to inside, wherein the manufacturing method for the ultrathin white covering film comprises the following steps: S101: preparing white ink and an adhesive; S102: coating the white ink on the protecting film and drying to form a white ink layer; S103: coating the adhesive on the white ink layer and drying to form a adhesive layer; S104: compounding the release material on the adhesive layer and coiling under certain compound temperature and compound pressure; and S105: curing to obtain the ultrathin white covering film.

2. The manufacturing method for the ultrathin white covering film according to claim 1, wherein in the step S102, temperature conditions of an oven of a coating machine coated with the white ink layer are 160 C. to 190 C.; a coating speed is 8 to 12 m/min; and drying time is 1.5 to 3 min.

3. The manufacturing method for the ultrathin white covering film according to claim 1, wherein in the step S103, temperature conditions of the oven of the coating machine coated with the adhesive layer are 150 C. to 170 C.; a coating speed is 10 to 15 m/min; and drying time is 1 to 3 min.

4. The manufacturing method for the ultrathin white covering film according to claim 1, wherein in the step S104, a compound temperature is 50 C. to 70 C. and a compound pressure is 147.1 to 294.1 KPa.

5. The manufacturing method for the ultrathin white covering film according to claim 1, wherein in the step S105, a curing condition is to preserve heat at 40 C. to 60 C. for 2 to 30 hour.

6. The manufacturing method for the ultrathin white covering film according to claim 1, wherein a thickness of the white ink layer is 11 to 24 m, and a thickness of the adhesive layer is 10 to 25 m.

7. The manufacturing method for the ultrathin white covering film according to claim 1, wherein a thickness of the white ink layer is 8 to 15 m; and drying conditions of the white ink were dried at 190 C. for 2 min.

8. The manufacturing method for the ultrathin white covering film according to claim 1, wherein the protecting film is a high to temperature resistant protecting film; a base material used for the protecting film is a high to temperature resistant polyester series; the white ink layer is an epoxy series, a polyacrylate series, a saturated polyester series or an organic silicon series; and the adhesive layer is an epoxy series, a polyacrylate series or a polyester series.

9. The manufacturing method for the ultrathin white covering film according to claim 1, wherein the adhesive layer is epoxy series; and drying conditions of the adhesive were dried at 160 C. for 1.5 min.

10. The manufacturing method for the ultrathin white covering film according to claim 1, wherein a pressure sensitive adhesive used for the protecting film is a polyacrylate series, a polyurethane series or an organic silicon series, and a stripping force between the pressure sensitive adhesive and the ink used for the protecting film is 15 to 40 CN/5 cm.

11. The manufacturing method for the ultrathin white covering film according to claim 1, wherein a pressure sensitive adhesive used for the protecting film is an organic silicon series, and a stripping force between the pressure sensitive adhesive and the ink used for the protecting film is 15 to 25 CN/5 cm.

12. The manufacturing method for the ultrathin white covering film according to claim 1, wherein the release material is release paper or a release film.

13. The manufacturing method for the ultrathin white covering film according to claim 12, wherein the release material is release paper.

14. The manufacturing method for the ultrathin white covering film according to claim 13, wherein a release force of the release material is 5 to 20 CN/5 cm.

15. The manufacturing method for the ultrathin white covering film according to claim 13, wherein a release force of the release material is 8 to 15 CN/5 cm.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0017] FIG. 1 is a diagram of manufacturing steps of a manufacturing method for an ultrathin white covering film in the present invention.

[0018] FIG. 2 is a structural diagram of an ultrathin white covering film in the present invention.

REFERENCE NUMERALS

[0019] 32. adhesive layer; 33. release material; 34. white ink layer; and 35. protecting film

DETAILED DESCRIPTION OF THE INVENTION

[0020] The present invention is further described below in combination with embodiments.

Embodiments

[0021] Step S101: preparing the white ink and the adhesive: preparing according to existing preparation methods respectively.

[0022] Step S102: coating the white ink on the protecting film and drying to form a white ink layer (34): setting oven temperature of a coating machine (such as 80 C., 110 C., 140 C., 170 C., 190 C., 190 C., 160 C. and 120 C.; to dry the adhesive as far as possible, setting 190 C. as much as possible without influencing the appearance of the surface of the adhesive; setting drying time of 1.5 to 2 min), a speed (such as 8 to 12 m/min) and other parameters according to characteristics of the white ink; coating the surface of the pressure sensitive adhesive of the protecting film (35) to a needed thickness (such as 15 m); drying through a drying tunnel; and coiling after generating a solidifying reaction, wherein a drying condition is to achieve a drying effect of 1 to 3 min at 160 C. to 190 C.

[0023] Step S103: coating the adhesive layer (32) on the white ink and drying to form a adhesive layer (34): setting oven temperature of a coating machine (such as 80 C., 110 C., 140 C., 160 C., 160 C., 160 C., 120 C. and 70 C.; to dry the adhesive as far as possible, setting 160 C. as much as possible without influencing the appearance of the surface of the adhesive; setting drying time of 1 to 1.5 min), a speed (such as 10 to 15 m/min), etc. according to characteristics of the adhesive (such as the epoxy series); coating the surface of the coated ink to a needed thickness (such as 15 m); drying through a drying tunnel; and generating some solidifying reactions, wherein a drying condition is to achieve a drying effect of 1 to 3 min at 150 C. to 170 C.

[0024] Step S104: compounding the release material (33) on the adhesive layer (32) and coiling under certain compound temperature and compound pressure: compounding under a set temperature (such as 50 C. to 70 C.) and pressure (such as 147.1 to 294.1 KPa) and coiling.

[0025] Step S105: curing to obtain the ultrathin white covering film, wherein a curing procedure is to place the coiled material in an oven with a set temperature (preserving heat at 40 C. to 60 C. for 2 to 30 hr) to enable the adhesive to generate a reaction until an adhesive overflow quantity reaches a needed degree (such as 0.05 to 0.15 mm).

[0026] Then, cutting, inspection and packing are performed conventionally.

[0027] A cutting procedure is to cut the coiled material on a cutting machine to a needed width and cut off scraps.

[0028] An inspection procedure is to inspect the product appearance of the cut material on an inspection machine and remove products with bad appearances.

[0029] A packing procedure is to pack the qualified products after inspection according to packing requirements.

[0030] When the ultrathin white covering film manufactured by the present invention is used for FPC processing, operation is easy; the protecting film (35) can perform a good protection effect on the surface of the ink in an entire FPC flow; and finally the protecting film (35) is stripped off. Since no polyimide layer is used, an entire thickness is greatly reduced and an ultrathin purpose is achieved.

TABLE-US-00001 Item Test Results Stripping force between ink surface and protecting 20 film (CN/5 cm) Release force between adhesive surface and 10 release paper (CN/5 cm) Stripping strength between adhesive surface and 1.0 copper surface (kN/cm) Bonding force 1 between adhesive layer and ink 0.8 layer (kN/cm) Adhesive overflow quantity (mm) 0.10 Heat resistance of soldering tin ( C./10 Sec) 300

[0031] Remark 1: The ink is first coated on a carrier film and then the adhesive is coated on the surface of the ink for test.