INTEGRATED MODULAR WIND TURBINE
20180171981 ยท 2018-06-21
Assignee
Inventors
Cpc classification
Y02E10/74
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2220/7068
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2220/706
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/901
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03D9/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/18
ELECTRICITY
F03D3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An inexpensive modular micro wind turbine system is designed for residential as well as commercial and other installations in low-wind and high-wind environments. Simple replaceable components are easy to manufacture, install and sell in small flat packages to facilitate retail distribution (as a single standalone wind turbine module or a cascading series of daisy-chained modules). A substantially enclosed architecture and airfoil design prevents air molecules from easily escaping, providing a number of benefits over existing mast and propeller designsincluding enhanced safety, noise reduction, improved energy efficiency and a self-braking effect that causes the rotational speed of the wind turbine to reach an equilibrium before reaching a maximum survival speed, thereby enhancing safety while avoiding the need for an external braking mechanism. An integrated generator (including conducting coils in each stator in proximity to magnets in each rotor) avoids the need for an external generator.
Claims
1. A wind turbine module capable of generating electricity from wind without an external generator, the wind turbine module comprising: (a) a pair of circular fixed stators, each stator incorporating one or more conducting coils and a mount to affix each stator to a structure; (b) a pair of circular rotors, each rotor incorporating one or more magnets, wherein each rotor is attached to a corresponding one of the stators at a central axis, such that each rotor can freely rotate around the central axis relative to its corresponding stator; and (c) a plurality of curved airfoils attached at each end to one of the pair of rotors, such that the plurality of airfoils, including the attached plurality of rotors with affixed magnets, rotates around the central axis when air molecules enter the wind turbine module, thereby creating a rotating magnetic field which generates electricity at the conducting coils.
2. The wind turbine module of claim 1, wherein the curved shape of the plurality of airfoils produces an increased number of collisions between air molecules entering the wind turbine module and the plurality of airfoils, thereby increasing energy efficiency of the wind turbine module.
3. The wind turbine module of claim 1, wherein the innermost attachment points of the plurality of airfoils are spaced apart, relative to the center of each rotor, such that they represent equidistant points on the perimeter of a circular central collection area that extends between the plurality of rotors inside the plurality of airfoils.
4. The wind turbine module of claim 3, wherein the curved shape and spacing of the plurality of airfoils forces air molecules entering the wind turbine module into the central collection area, thereby reducing noise generated by the wind turbine module by releasing slower air molecules in a directed flow out the back end of the wind turbine module.
5. The wind turbine module of claim 4, wherein the air molecules are compressed within the central collection area as a result of losing some of their kinetic energy from the collisions with the plurality of airfoils, as well as a centripetal force generated by rotating airfoils, thereby further increasing energy efficiency of the wind turbine module by forcing an increasing number of air molecules into the central collection area.
6. The wind turbine module of claim 3, wherein the curved shape and spacing of the plurality of airfoils produces a self-braking effect in which the wind turbine module reaches a maximum rotational velocity, despite increasing wind speed, as the central collection area becomes more dense and prevents more air molecules from entering the central collection area, causing the air molecules to exit out the back of the wind turbine module.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0034] As will be described in greater detail below, the wind turbine system of the present invention provides an inexpensive, modular micro wind turbine that increases energy efficiency, whether installed in a relatively low-wind or high-wind area. It integrates easily into rural, suburban and urban areas, including high-density cities. Its modular design enables a daisy-chained interconnection of individual wind turbine modules for even greater electricity output. Though it can be installed on walls and fences, or even as a standalone structure, it is specifically designed in one embodiment to achieve even greater efficiency when installed near the apex of a roofline, which funnels wind from various directions into each wind turbine module.
[0035] By integrating generators into the components of the wind turbine (e.g., conducting coils in each stator in proximity to magnets in each rotor), the wind turbine system of the present invention avoids the complexity and expense of an external generator. This substantially enclosed architecture also provides significant safety features as compared to existing mast and propeller designse.g., eliminating the risk of a mast falling off a rooftop or a spinning propeller breaking away from the wind turbine.
[0036] Moreover, the substantially enclosed shape of the airfoils prevents air molecules from easily escaping the wind turbine, which provides a number of benefits, including significant noise reduction by releasing slower air molecules in a directed flow out the back end of the wind turbine (as compared to the turbulence created when air molecules chaotically bounce off propeller edges).
[0037] Other benefits of trapping air molecules within a substantially enclosed space include increased energy efficiency, as the air molecules endure multiple collisions with the airfoils, enabling the capture/conversion of more of the kinetic energy from the air molecules. Moreover, as these slower air molecules (having lost some of their kinetic energy) are forced into the central collection area (e.g., by the centripetal force generated by the rotating airfoils), the air molecules are compressed, allowing more air molecules to endure collisions with the airfoils, thereby further increasing the energy efficiency of the wind turbine. In one embodiment, the shape and relative location of the airfoils enables the wind turbine to work in environments ranging from relatively low wind speeds (e.g., 1-2 m/sec) to those exhibiting much higher-speed more turbulent winds.
[0038] As noted above, given the finite amount of space within the wind turbine module (in particular within the central collection area), air molecules are gradually prevented from entering the increasingly dense high pressure central collection area, and they instead flow out of the back end of the wind turbine. As a result, the rate of compression (and thus the acceleration of the airfoils) gradually decreases, thereby creating a self-braking effect that protects the integrity of the wind turbine, enhances safety and avoids the need for an external braking mechanism. In other words, even as wind speed continues to increase, the wind turbine module reaches an equilibrium as it approaches a maximum rotational speed, which is designed in one embodiment to be slightly below the survival speed that would jeopardize the integrity of the wind turbine module.
[0039] Turning to
[0040] It should be noted that wind direction patterns tend to be fairly consistent, though the precise angle of the wind direction relative to wind turbine system 101 is less critical near the apex of a roofline, given that the wind follows the roofline as noted above. Moreover, other applications beyond residential and commercial rooftops and analogous structures, such as wind farms, sailboats and other moving vehicles, will also benefit from the embodiments of the present invention described below.
[0041] As noted above, wind turbine system 101 can be installed as a single module 110 that acts as a standalone wind turbine, or as a cascading series of daisy-chained modules 110, as illustrated in
[0042] Image 200 of
[0043] Image 300 of
[0044] In this embodiment, rotors 316 form a rotatable circular frame having left and right concentric disks, which support a plurality of airfoils 325, which are arranged concentrically on the rotors 316. The rotors 316 and attached airfoils 325 are maintained in a fixed position (relative to the rest of the module 310, though still being rotatable) by attaching left and right rotors 316 to respective left and right circular stators 312, supported by a mount/stand 312a for attaching stators 312 (and thus each module 310) to a structure, such as a residential rooftop 105.
[0045] The rotors 316 include magnets attached to magnet slots 317, which form a key component of dual integrated electrical generators (as the magnets in each rotor 316 rotate in proximity to the conducting coils in each stator 312). As will be discussed in greater detail below, the curved shape, size and spacing of the airfoils 325 are designed for optimal airfoil rotation by optimizing the number of times an air molecule collides inside the module 310 and transfers its kinetic energy to the airfoils 325.
[0046] In one embodiment, the airfoils 325 are oriented at a stagger angle so that the angle of relative velocity of each airfoil 325 does not exceed its stall angle. Airfoils 325 also cause air molecules to compress in a central collection area inside module 310 as well as provide a self-braking effect (e.g., so that the rotors 316 cannot spin out of secure rotation values).
[0047] Image 400 of
[0048] In this manner, when wind causes the airfoils to rotate, rotor 416 (attached to each side of the airfoils at airfoil slots 425a) will also rotate, as will the magnets affixed to magnet slots 417. Because rotor 416 is attached (at central stator-rotor attachment point 419) in proximity to its corresponding stator 512 (illustrated in
[0049] In other words, each wind turbine module includes an integrated dual generator (one generator on each end of the three airfoils) consisting of the magnets (attached to rotor 416 at magnet slots 417) and the conducting coils 513 attached to fixed stator 512which are in proximity to each other due to the proximate attachment of rotor 416 to fixed stator 512 at central stator-rotor attachment point 419.
[0050] As is evident from image 400, the shape and location of the airfoils (as illustrated by airfoil slots 425a) leaves a space or central collection area 418 in the middle of each rotor 416 that extends inside the airfoils along their entire length (i.e., between the two rotors 416 to which the airfoils are attached). This central collection area 418 is quite significant in that the precise size, shape and spacing of the airfoils forces air molecules entering each wind turbine module into this central collection area 418, where they produce a number of significant benefits.
[0051] These benefits, discussed in greater detail below, include enhanced safety (from the substantially enclosed architecture of each wind turbine module), increased energy efficiency (from a greater number of collisions, as well as compression of air molecules), substantial noise reduction (by slowing and directing the flow of escaping air molecules), and a self-braking effect (as the finite amount of space within the central collection area gradually prevents air molecules from entering the increasingly dense high pressure central collection area, and they instead flow out of the back end of the wind turbine, thereby causing the wind turbine to reach an equilibrium as it approaches a maximum rotational speed slightly below its survival speed).
[0052] In one embodiment, each rotor 416 is constructed of ABS plastic with carbon fiber for stability, and is attached (at central stator-rotor attachment point 419) to its corresponding stator 512 by an 8mm standard steel (tempered) bolt. The side of each rotor 416 toward its corresponding stator 512 is flat metal, while the other side includes rectangular magnet slots 417 for attaching magnets and protruding flanges or airfoil slots 425a for attaching the three airfoils (protruding out from the surface of each rotor 416 for rigidity and stability, and to limit skew forces).
[0053] Turning to
[0054] In one embodiment, copper conducting coils 513 include a plurality of connected subcoils 513a, where each subcoil 513a corresponds to a fixed magnetic field opposite a rotating magnet from rotor 416 (illustrated in an oval shape for attachment via an interior rectangular hole slightly exceeding the shape of each rectangular magnet of rotor 416). Conducting coils 513 also include a neutral wire 513b which connects to the start 513c of each subcoil 513a, while the finish 513d of each subcoil 513a is connected to rectifier 550 for distribution to its intended destination (e.g., a battery 552). It will be evident to one skilled in the art that the finish ends of each subcoil 513a from both rotors of each wind turbine module (including embodiments having multiple wind turbine modules) can be daisy-chained together to make this connection to rectifier 550.
[0055] In one embodiment, rectifier 550 converts the incoming AC power generated by the integrated generator of each wind turbine module from the conducting coils 513 (typically relatively low voltage and high amperage) into DC power for storage by battery 552. In other embodiments, an inverter is employed to convert the DC power back into AC power to match the appropriate AC power requirements (i.e., voltage and current) of a home's electrical power infrastructure, with excess capacity distributed to the existing centralized utility power grid.
[0056] In one embodiment, each stator 512 is constructed of ABS plastic with carbon fiber for stability. Each subcoil 513a of the copper coils 513 snaps into a rectangular hole in stator 512 creating during manufacturing, thereby enabling replaceable subcoil 513a components for varying voltage and amperage requirements (e.g., 12V, 48V, 72V, etc., with thicker threads employed for higher amperages). In other embodiments, subcoils 513a are glued onto stator 512 or otherwise more permanently affixed.
[0057] Image 600 of
[0058] Airfoil 625 is illustrated in a Fibonacci-shaped curve. In other words, the curvature of airfoil 625 is constructed beginning with a central starting point representing the center of a circle of a given radius, and curving with a gradually increasing radius toward the outside (e.g., corresponding to the outside end of each airfoil slot 425a shown near the perimeter of rotor 416 in
[0059] In other embodiments, those skilled in the art may construct the shape of each curved airfoil 625 by gradually increasing its radius from its center toward the outside in accordance with some other series or function without departing from the spirit of the present invention. In any event, the curved shape of airfoil 625, unlike a parabolic or bowl-like shape of many existing airfoils, results in an increased number of collisions of air molecules with the airfoils within each wind turbine module, and thus more captured and converted energy.
[0060] Consider, for example, a single collision between an air molecule and a flat propeller blade, in which roughly half of the kinetic energy of the air molecule is captured/converted into mechanical energy (i.e., turning the propeller). The curved shape of airfoil 625 generates a centripetal force that forces each air molecule inwards, such that it bounces off the airfoil 625 multiple times (releasing more of its remaining energy), as it is directed into central collection area 718 (illustrated in
[0061] Turning to
[0062] Instead, in one embodiment, the innermost attachment points of the three airfoils 725 are spaced apart such that they represent three equidistant points on the perimeter of the circular central collection area 718 surrounding the center of each rotor 416, which facilitates the shared collection of air molecules (entering at any of the airfoils 725) within central collection area 718, from which they cannot easily leave the wind turbine modulee.g., due to the centripetal force generated by the rotating airfoils 725. This central collection area 718 (and 418) represents empty space that extends between the two rotors 416 along the inside of the airfoils 725.
[0063] To appreciate the advantages of the size, curvature and spacing of airfoils 725, consider, for example, Betz's law, which defines the maximum power that can be extracted from the wind, but which assumes a 90-degree collision angle (e.g., with a flat-blade propeller) to extract the energy. The Fibonacci-shaped curved airfoils 725 of the present invention extract energy at virtually any angle, and can thus be even more efficient as more collisions occur, and those air molecules are directed inward toward central collection area 718. As a result, more energy is captured/converted per air molecule. Moreover, because air molecules compress, allowing more air molecules within central collection area 718 (as noted above), additional collisions occur and even greater energy efficiency is achieved.
[0064] In one embodiment, the radius of circular central collection area 718 and the precise size and curvature of each airfoil 725 are selected to maximize the energy efficiency of each wind turbine module, while maintaining sufficient noise reduction and self-braking effects to render the wind turbine system suitable for residential as well as commercial and other applications. Those skilled in the art may select different sizes and curved shapes of each airfoil 725 and different radii (and even different non-circular shapes) of central collection area 718 (and thus achieve different levels of energy efficiency, noise reduction, self-braking and other benefits) without departing from the spirit of the present invention.
[0065] Turning to
[0066] Beginning with step 801, the speed of the wind supplies kinetic energy as input to each module of the wind turbine system. Once the wind speed reaches a lower threshold in step 810, as depicted in profile image 900 of
[0067] Though not shown, note that the poles of the rotating magnets (alternating among each adjacent magnet, in one embodiment) reverse their orientation each half-rotation around the fixed stators, to which the conducting coils are attached, thereby creating a rotating magnetic field in proximity to the conducting coils. As a result, in step 865, AC electricity is generated at the conducting coils of each rotor, thereby completing the electricity generation stage of process 800 (illustrated by the arrow from step 865 to distribution step 875) in which each wind turbine module of the present invention generates electricity via a built-in integrated dual generator.
[0068] The particular voltage and amperage characteristics of this AC electricity are determined by the properties of the conducting coils. In one embodiment, as noted above, replaceable subcoil 513a components are employed to facilitate varying voltage and amperage requirements (e.g., in the electrical system of a home, commercial utility or other intended destination).
[0069] In step 875, the generated electricity is distributed from the conducting coils to its intended destination. In one common embodiment, this intended destination is a home's electrical system, with excess electricity distributed back to the connected commercial utility power grid. In another embodiment, excess electricity is stored in a home's local battery bank.
[0070] In one embodiment, discussed above, the generated AC electricity is first distributed from the conducting coils (attached to each rotor of each wind turbine module) through an externally connected rectifier 550, where it is converted to DC powere.g., for connection to battery 552. As noted above, an inverter is employed in another embodiment to convert the DC power back into AC power to match the appropriate AC power requirements, for example, of a home's electrical power infrastructure, with excess capacity distributed to the existing centralized utility power grid. Other forms of electricity distribution will be evident to those skilled in the art without departing from the spirit of the present invention.
[0071] As each wind turbine module continues to generate electricity, it should be noted that, as indicated in step 820 and depicted in image 900b of
[0072] As noted above, some of the kinetic energy from each air molecule is captured with each such collision, as more and more of its remaining energy is captured and converted to electricity. In particular, as indicated in step 825, these additional collisions (due to the curved shape of the airfoils 925b) result in a faster rotation of the airfoils 925b, and thus of the attached rotors and magnets, which in turn causes more energy to be captured and converted per air molecule. This increased energy efficiency stage of process 800 is illustrated by the arrow from step 825 back to step 865 where this additional electricity is generated.
[0073] As noted above, the curved shape of the airfoils 925b not only results in more collisions per air molecule, the centripetal force generated by the rotating airfoils 925b also forces the air molecules 935b-1 inwards into the central collection area 918b. As a result, as indicated in step 830 (and depicted in image 900c of
[0074] Moreover, as these slower air molecules 935c-2 (having lost some of their kinetic energy) are forced into central collection area 918c by the centripetal force generated by the rotating airfoils, air molecules 935c-2 are compressed, as indicated in step 835, allowing more air molecules to collide with the airfoils 925b, thereby further increasing the energy efficiency of each wind turbine module.
[0075] In other words, this compression enables additional collisions between the airfoils 925c and more air molecules, which in turn results in a faster rotation of the airfoils 925c, and thus of the attached rotors and magnets, resulting in even more energy being captured and converted per air molecule (and among more air molecules). This additional increased energy efficiency stage of process 800 is illustrated by the arrow from step 835 back to step 825, and ultimately back to step 865 where this additional electricity is generated.
[0076] Another effect of additional air molecules 935c-2 being compressed within central collection area 918c is a reduction in the external noise produced by escaping air molecules, as indicated in step 845, due to the decreased turbulence resulting from slower air molecules escaping in a directed flow out the back of each wind turbine module. This noise reduction stage of process 800 is illustrated by the arrow from step 835 to step 845.
[0077] Yet, as noted above, the substantially enclosed architecture of the wind turbine system and the airfoils of the present invention inherently produces a self-braking effect that avoids the need for an external braking mechanism. As indicated in step 840 (and depicted in image 900d of
[0078] As a result, the rate of compression (and thus the acceleration of the airfoils 925d) gradually decreases, and this self-braking effect, as indicated in step 855, prevents the rotational speed of each wind turbine module from exceeding its survival speed. In other words, even as wind speed continues to increase, the wind turbine module reaches an equilibrium as it approaches a maximum rotational speed (which, in one embodiment, is slightly below its survival speed, to avoid failure or destruction of each wind turbine module).
[0079] In one embodiment, the size, curvature and separation of the airfoils 925d is selected so as to optimize energy efficiencyi.e., the highest maximum RPM (e.g., 275) at the highest wind speed (e.g., 7 m/sec) before safety and failure become an issue. In other embodiments, optimal energy efficiency is but a single factor in a tradeoff against other desired benefits, such as noise reduction, turbine failure and safety. It will be apparent to those skilled in the art that varying the size, curvature and separation of airfoils 925d (and thus varying the size of central collection area 918d) will produce this self-braking equilibrium or maximum energy efficiency at various different external wind speeds without departing from the spirit of the present invention.
[0080] The above explanation of the embodiments of the present invention set forth in this specification, including the attached Figures, describes an inexpensive, modular micro wind turbine system that is well-suited for residential as well as commercial and other installations. The use of a minimal set of components (two stators with conducting coils, two rotors with affixed magnets and three Fibonacci-shaped airfoils in one embodiment) produces a small, light and quiet wind turbine system that can be distributed in a flat package that facilitates retail distribution, and can be installed as one or more aesthetically pleasing, horizontally-oriented low-profile modules (or as a cascading series of daisy-chained modules) near the apex of virtually any residential rooftop.
[0081] It's integrated dual generator enables the wind turbine system to generate electricity from a single standalone wind turbine module or a cascading series of multiple such modules without the need for an external generator. The substantially enclosed architecture of each wind turbine module enhances safety and reliability (e.g., by avoiding a high mast and exposure of key components to the elements), while the substantially enclosed design of the airfoils (including their size, shape, curvature and spacing) improves energy efficiency (particularly important in intermittent wind conditions). For example, it results in more collisions with the airfoils per air molecule, directing, trapping and compressing air molecules in a central collection area, which in turn further increases energy efficiency by allowing more collisions among more molecules.
[0082] This architecture yields further benefits, including external noise reduction produced by escaping air molecules (due to the decreased turbulence resulting from slower air molecules escaping in a directed flow out the back of each wind turbine module) and a self-braking effect which further enhances safety and reduces equipment failure (including coil burnout), by maintaining a maximum rotational speed even when external wind speed continues to increase (in one embodiment, by sizing the central collection area to a capacity that prevents additional air molecules from entering the central collection area)thereby avoiding the need for an external braking mechanism.
[0083] It will be apparent to those skilled in the art that variations of a number of different features and characteristics of the above-described embodiments will yield many of these benefits without departing from the spirit of the present inventionincluding, without limitation, varying the number and orientation of individual wind turbine modules and components thereof, the materials utilized to manufacture such components, the size, shape, number and placement of generator components (such as magnets and conductive coils) incorporated within the wind turbine components (including stators, rotors and airfoils) to generate electricity without requiring an external generator, the size, shape, curvature and spacing of the airfoils, and the resulting size and shape of the central collection area (to increase energy efficiency, reduce noise and produce a self-braking effect), and a number of other features and characteristics apparent to those skilled in the art from the descriptions and Figures contained herein.