TRACEABLE END POINT CABLE ASSEMBLY HAVING A TRACING WAVEGUIDE
20180172925 ยท 2018-06-21
Inventors
- Anthony Sebastian Bauco (Horseheads, NY, US)
- Douglas Llewellyn Butler (Painted Post, NY, US)
- Adam Kent Collier (Montour Falls, NY, US)
- Eric Stephan ten Have (Berlin, DE)
- Ashley Wesley Jones (Denton, TX, US)
- Jason Clay Lail (Conover, NC, US)
Cpc classification
G02B6/43
PHYSICS
G02B6/4292
PHYSICS
G02B6/245
PHYSICS
G02B6/3873
PHYSICS
G02B6/3809
PHYSICS
G02B6/3855
PHYSICS
G02B6/3895
PHYSICS
H04Q1/136
ELECTRICITY
G02B6/262
PHYSICS
G02B6/3878
PHYSICS
International classification
G02B6/245
PHYSICS
Abstract
A traceable cable assembly includes a traceable cable, a first connector at a first end of the traceable cable, and a second connector at a second end of the traceable cable assembly. The traceable cable has at least one data transmission element, a jacket at least partially surrounding the data transmission element, and an optical fiber extending along at least a portion of the length of the traceable cable. The optical fiber includes a first end having a first bend and a second end having a second bend. The first and second bends may be equal to or less than ninety degrees so that the optical fiber facilitates identification of the second connector when a launch light is injected in the first end of the optical fiber, and the optical fiber facilitates identification of the first connector when the launch light is injected in the second end of the optical fiber.
Claims
1. A traceable cable assembly, comprising: a traceable cable, comprising: at least one data transmission element; a jacket at least partially surrounding the at least one data transmission element; an optical fiber extending along at least a portion of a length of the traceable cable, wherein the optical fiber comprises a first end and a second end, wherein the first end comprises a first bend and the second end comprises a second bend; and a first connector provided at a first end of the traceable cable and a second connector provided at a second end of the traceable cable; wherein the first bend is equal to or less than ninety degrees and the second bend is equal to or less than ninety degrees; wherein the optical fiber facilitates identification of the second connector when a launch light is injected in the first end of the optical fiber; and wherein the optical fiber facilitates identification of the first connector when the launch light is injected in the second end of the optical fiber.
2. The traceable cable assembly of claim 1, wherein the first bend is located in the first connector and the second bend is located in the second connector.
3. The traceable cable assembly of claim 1, wherein the first end of the optical fiber is located inside the first connector and the second end of the optical fiber is located inside the second connector.
4. The traceable cable assembly of claim 1, wherein the first end of the optical fiber is located outside the first connector and the second end of the optical fiber is located outside the second connector.
5. The traceable cable assembly of claim 4, wherein the optical fiber passes through the first connector and the first end of the optical fiber protrudes from the first connector.
6. The traceable cable assembly of claim 5, wherein the optical fiber passes through the second connector and the second end of the optical fiber protrudes from the second connector.
7. The traceable cable assembly of claim 1, wherein the first end of the optical fiber is substantially flush with an exterior surface of the first connector and the second end of the optical fiber is substantially flush with an exterior surface of the second connector.
8. The traceable cable assembly of claim 7, wherein the first end of the optical fiber is substantially flush with a side surface of the first connector and the second end of the optical fiber is substantially flush with a side surface of the second connector.
9. The traceable cable assembly of claim 1, wherein the optical fiber comprises a core and a cladding, wherein the cladding is at least partially removed at the first end and at the second end of the optical fiber.
10. The traceable cable assembly of claim 1, wherein the first end of the optical fiber comprises a first diffusing element and the second end of the optical fiber comprises a second diffusing element.
11. The traceable cable assembly of claim 10, wherein the first diffusing element is selected from the group comprising a layer of TiO2 impregnated material, a roughened surface, a conical-shaped end, a reflective surface, a refractive surface and a parabolic-shaped end.
12. The traceable cable assembly of claim 1, wherein the first end of the optical fiber is capable of illuminating at least a portion of the first connector when light is launched into the second end of the optical fiber, and wherein the second end of the optical fiber is capable of illuminating at least a portion of the second connector when light is launched into the first end of the optical fiber.
13. The traceable cable assembly of claim 1, further comprising a light injection tool for injecting light into a side surface of the first connector or a side surface of the second connector.
14. The traceable cable assembly of claim 1, wherein the first bend of the optical fiber is configured to allow for injection of light when the first connector is engaged in a first connector receptacle.
15. The traceable cable assembly of claim 14, wherein the second bend of the optical fiber is configured to allow for injection of light when the second connector is engaged in the second connector receptacle.
16. A method of forming a traceable cable system, comprising: forming a traceable cable having a data transmission element, an optical fiber, and a jacket at least partially surrounding the data transmission element and the optical fiber so that the optical fiber extends along at least a portion of a length of the traceable cable; forming a first bend at a first end of the optical fiber; forming a second bend at a second end of the optical fiber, wherein the first bend is equal to or less than ninety degrees and the second bend is equal to or less than ninety degrees; securing a first connector to a first end of the traceable cable; and securing a second connector to a second end of the traceable cable.
17. The method of claim 16, further comprising positioning the first bend of the optical fiber in the first connector and positioning the second bend of the optical fiber in the second connector.
18. The method of claim 16, further comprising positioning the first end of the optical fiber in the first connector and positioning the second end of the optical fiber in the second connector.
19. The method of claim 16, further comprising removing at least part of a cladding of the optical fiber from the first end of the optical fiber and removing at least part of the cladding of the optical fiber from the second end of the optical fiber.
20. The method of claim 16, further comprising incorporating a first light diffusing element at the first end of the optical fiber and incorporating a second light diffusing element at the second end of the optical fiber.
21. The method of claim 16, further comprising forming at least part of the first and second connectors of a translucent material.
22. The method of claim 16, further comprising aligning the first end of the optical fiber with an exterior surface of the first connector and aligning the second end of the optical fiber with an exterior surface of the second connector.
23. The method of claim 16, further comprising aligning the first end of the optical fiber with an exterior, side surface of the first connector and aligning the second end of the optical fiber with an exterior, side surface of the second connector.
24. A traceable cable assembly, comprising: a traceable cable, comprising: at least one data transmission element, a jacket at least partially surrounding the at least one data transmission element, and a tracing optical fiber extending along at least a portion of a length of the traceable cable, wherein the tracing optical fiber comprising a first end and a second end, wherein the first end of the tracing optical fiber comprises a first bend that is equal to or less than ninety degrees and wherein the second end of the tracing optical fiber comprises a second bend that is equal or less than ninety degrees; a first connector provided at a first end of the traceable cable and a second connector provided at a second end of the traceable cable, wherein the first bend of the tracing optical fiber is located in the first connector and the second bend of the tracing optical fiber is located in the second connector, wherein the first end of the tracing optical fiber is substantially flush with an exterior, side surface of the first connector and the second end of the tracing optical fiber is flush with an exterior, side surface of the second connector; wherein the tracing optical fiber facilitates identification of the second connector when a launch light is injected in the first end of the tracing optical fiber; and wherein the tracing optical fiber facilitates identification of the first connector when the launch light is injected in the second end of the tracing optical fiber.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The accompanying drawings are included to provide a further understanding, and are incorporated in and constitute a part of this specification. The drawings illustrate one or more embodiments, and together with the description serve to explain principles and operation of the various embodiments. Features and attributes associated with any of the embodiments shown or described may be applied to other embodiments shown, described, or appreciated based on this disclosure.
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[0020]
DESCRIPTION
[0021] Various embodiments will be further clarified by examples in the description below. In general, the description relates to cable assemblies that use tracing waveguides to facilitate the traceability of the ends of a cable assembly. This description also relates to methods of forming traceable cable assemblies.
[0022] A problem that occurs in data centers or similar network locations is congestion and clutter caused by large quantities of cables. Specifically,
[0023] The various embodiments described herein may be incorporated into a tracing system that makes the process of performing a trace or otherwise identifying a cable in a congested environment relatively convenient and fast for a technician. As a result, the technician can reliably identify the cable in question (which may be a telecommunication patch cord) from amongst many other cables (which may also be telecommunication patch cords). The tracing system may also have the advantage of being an optically-activated tracing system using only passive, optical tracing elements associated with the cable (although active, electronic tracing elements may still be provided in addition to the passive tracing elements, if desired). An aspect of this disclosure is the provision of one or more tracing optical fibers within a traceable cable to provide for traceablility of the cable from one or both of the ends of the cable. Yet another aspect of this disclosure is the ability to trace a cable without disconnecting the cable from corresponding receptacles. Another aspect of this disclosure is the efficient manufacture of such traceable cable assemblies. Various embodiments will be further clarified by examples in the description below.
[0024]
[0025] The data transmission elements 7 may be of the same type or different types as compared to one another. Generally, a data transmission element 7 is a structure capable of carrying a data signal from one end of the cable 3 to the other. The data transmission element 7 may be configured to transmit an electrical signal, for example, using a copper wire or other electrically conductive material. Alternatively, or in addition, the data transmission element 7 may be configured to transmit an optical signal by conducting electromagnetic waves such as ultraviolet, infrared, or visible light to carry data from one location to another. The data transmission elements 7 shown in
[0026] In yet other embodiments, the cable 3 may be more appropriately referred to as a conduit, without having any data transmission elements 7. For example, the cable 3 may transmit fluids such as air or liquid and may be appropriate for use in a medical setting such as IV lines or oxygen tubing.
[0027] The cable 3 includes a jacket 10. The jacket 10 may be a hollow tube forming a conduit 8 that substantially surrounds the data transmission elements 7 and defines an outer surface 16 of the cable 3. Alternatively, the data transmission elements 7 may be partially or fully embedded within the jacket 10.
[0028] The cables 3 of the present disclosure also include one or more tracer elements, such as tracing optical fiber 20. The tracer element is provided to enable an operator to identify the cable 3 at one end by injecting light into the opposite end of the cable 3. In some embodiments, the operator can visually identify the tracer elements with or without special equipment, such as an IR camera. The tracer element of
[0029] The tracing optical fiber 20 may be incorporated as part of the cable 3 in one of several configurations. For example, in the embodiment shown in
[0030] The tracer element may be any type of optical waveguide. For example, in some embodiments the tracer element is a plastic optical fiber (POF), such as the tracing optical fiber 20 illustrated in
[0031] In some embodiments, the optical fiber 20 includes a core 5 and a cladding 6. The core 5 may be made from glass, particularly silica-based glass, having a first index of refraction. Alternatively, the core 5 may be formed from a polymer. The size of the core 5 is not particularly limited, but in some embodiments diameters may be between about 100 microns and about 250 microns. The core 5 may have a diameter of, for example, 125 microns. Cores 5 that are significantly smaller may be subject to damage from handling and may be more be challenging to couple into, and cores 5 that are significantly larger may be subject to damage when bending.
[0032] The cladding 6 can also be made from glass or a polymer, such as fluoro-acrylate. The material for the cladding 6 may be selected to have an index of refraction that differs from the index of refraction of the core 5. The index of refraction of the cladding 6 is lower than that of the core 5. The indices of refraction may produce a step-index tracing optical fiber 20. In other embodiments, the optical fiber 20 may be a trapezium or triangular index fiber. The cladding 6 closely surrounds the core 5 to help maintain light within the tracing optical fiber 20. The tracing optical fiber 20 may be a single mode fiber or multi-mode fiber.
[0033] An example cable assembly 30 is schematically illustrated in
[0034] Example connectors for use in a cable assembly 30 of the present disclosure are illustrated in
[0035]
[0036] The tracing optical fiber 20 includes a first bend 24 near the first end 32 and a second bend 26 near the second end 34. The first and second bends 24, 26 may be equal to or less than ninety degrees to allow for convenient injection of light into the tracing optical fiber 20 and visibility of light emitted from the tracing optical fiber 20. For example, if a user needs to identify the location of the second connector, the first bend 24 of the tracing optical fiber 20 allows for injection of light into the tracing optical fiber 20 while the first connector 12 is engaged in a first connector receptacle (see, e.g., connector receptacle 36 in
[0037] The bends 24, 26 of the tracing optical fiber 20 may be located in the first and second connectors 12, 14, respectively, to protect the bends 24, 26 from damage and to maintain an appropriate bend radius. An appropriate bend radius may be a radius that reduces the risk of attenuation or damage to the tracing optical fiber 20. In some embodiments, the bends 24, 26 of the tracing optical fiber 20 are held in place by mating surfaces of the connectors 12, 14. In yet other embodiments, the bends 24, 26 of the tracing optical fiber 20 are held in place by integrating the fibers into a bent cavity 50 within the connectors 12, 14, as illustrated in
[0038] In
[0039] In the embodiment illustrated in
[0040] In yet other embodiments, the ends 32, 34 of the tracing optical fiber 20 may be recessed within a protective cavity (not shown) in the connectors 12, 14 or may be positioned inside the connectors 12, 14 and a portion of the connectors 12, 14 is translucent to enhance visibility of the light emitted by the tracing optical fiber 20. Thus, in some embodiments the first end 32 of the tracing optical fiber 20 is capable of illuminating at least a portion of the first connector 12 when light is launched into the second end 34 of the tracing optical fiber 20, and the second end 34 of the tracing optical fiber 20 is capable of illuminating at least a portion of the second connector 14 when light is launched into the first end 32 of the tracing optical fiber 20.
[0041]
[0042] Turning now to
[0043] In one embodiment, the light source 104 may emit a wavelength that is chosen to enhance visibility, such as a wavelength as near to 555 nm as possible. In some embodiments, the light source 104 is a 510-540 nm green laser diode, LED or super-luminescent diode (SLD). Alternatively, other colors/wavelengths may be emitted, such as red light from approximately 620-660 nm. In other embodiments, non-laser light sources may be used, such as light emitting diodes (LEDs). Several factors may be considered when selecting an appropriate light source 104, and the factors may include, but are not limited to, visibility, cost, eye safety, peak power, power consumption, size, and commercial availability. In some embodiments, the power of the light source 104 is as high as can be used safely according to industry safety standards, such as a green laser of 100 mW or more coupled to a multimode delivery waveguide fiber with core diameter of about 50 microns or more and a numerical aperture about 0.2 or more.
[0044] The launch tool 100 of
[0045] Traceable cable assemblies 30 according to this disclosure may be manufactured according to a method 200 schematically illustrated in
[0046] In some embodiments, the method 200 also includes locating the first bend 24 of the tracing optical fiber 20 in the first connector 12 and locating the second bend 26 of the tracing optical fiber 22 in the second connector 14. As discussed above, the ends 32, 34 of the tracing optical fiber 20 may be located inside or outside of the first and second connectors 12, 14, or flush with an outer surface 46 of the connectors 12, 14. For example, in some embodiments the method 200 includes aligning the first end 32 of the tracing optical fiber 20 with an outer surface 46 of the first connector 12 and aligning the second end 34 of the tracing optical fiber 20 with an outer surface 46 of the second connector 14.
[0047] The method 200 may also include removing at least part of a cladding 6 of the tracing optical fiber 20 from the first end 32 of the tracing optical fiber 20 and removing at least part of the cladding 6 of the tracing optical fiber 20 from the second end 34 of the tracing optical fiber 20. In some embodiments, the method 200 also includes incorporating a first light diffusing element at the first end 32 of the tracing optical fiber 20 and incorporating a second light diffusing element at the second end 34 of the tracing optical fiber 20. The method 200 may also include forming at least part of the first and second connectors 12, 14 of a translucent material.
[0048] Persons skilled in optical connectivity will appreciate additional variations and modifications of the devices and methods already described. For example, in the embodiment illustrated in
[0049] The ends 32, 34 of the tracing optical fiber 20 may include light diffusing elements or features to enhance visibility. The light diffusing elements can be any element or feature that enhances diffusion of light from the tracing optical fiber 20. For example, the diffusing element may be a layer of TiO2-impregnated material, a roughened surface, a conical-shaped end, a scattering ink layer, a parabolic-shaped end, a non-planar-shaped end on the end of the tracing optical fiber 20. The diffusing element may also include a reflective element, a refractive element, or any combination of the foregoing. In some embodiments, the ends 32, 34 of the tracing optical fiber 20 need not be polished or otherwise finely tuned which may save time and cost associated with manufacturing the cable assembly 30. In other embodiments, the tracing optical fiber 20 includes a core 5 and a cladding 6, and the cladding 6 is at least partially removed at the first and second ends 32, 34 of the tracing optical fiber 20 to increase light diffusion from the first and second ends 32, 34 of the tracing optical fiber 20.
[0050] Where a system claim below does not explicitly recite a component mentioned in the description above, it should not be assumed that the component is required by the claim. Additionally, where a method claim below does not explicitly recite a step mentioned in the description above, it should not be assumed that the step is required by the claim. Furthermore, where a method claim below does not actually recite an order to be followed by its steps or an order is otherwise not required based on the claim language, it is not intended that any particular order be inferred.
[0051] The above examples are in no way intended to limit the scope of the present invention. It will be understood by those skilled in the art that while the present disclosure has been discussed above with reference to examples of embodiments, various additions, modifications and changes can be made thereto without departing from the spirit and scope of the invention as set forth in the claims.