INKJET RECORDING APPARATUS
20180170699 ยท 2018-06-21
Assignee
Inventors
Cpc classification
B65H7/20
PERFORMING OPERATIONS; TRANSPORTING
B41J11/008
PERFORMING OPERATIONS; TRANSPORTING
B65H9/002
PERFORMING OPERATIONS; TRANSPORTING
B65H2553/414
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/1315
PERFORMING OPERATIONS; TRANSPORTING
B41J11/0095
PERFORMING OPERATIONS; TRANSPORTING
B65H2801/06
PERFORMING OPERATIONS; TRANSPORTING
B65H2551/26
PERFORMING OPERATIONS; TRANSPORTING
B65H2404/1424
PERFORMING OPERATIONS; TRANSPORTING
B65H7/10
PERFORMING OPERATIONS; TRANSPORTING
B65H2553/82
PERFORMING OPERATIONS; TRANSPORTING
G03G15/50
PHYSICS
B65H2511/24
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H7/10
PERFORMING OPERATIONS; TRANSPORTING
B65H7/20
PERFORMING OPERATIONS; TRANSPORTING
B65H9/00
PERFORMING OPERATIONS; TRANSPORTING
B65H7/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An inkjet recording apparatus includes a conveyance unit which conveys a recording medium, a recording unit which is disposed opposite the conveyance unit and ejects ink onto a recording medium conveyed by the conveyance unit, an edge position detection sensor which detects edge positions on both sides of the recording medium in a recording-medium width direction, and a control unit which controls ink ejection performed by the recording unit. The recording unit has a recording head where a large number of ink ejection nozzles are arrayed along the recording-medium width direction. The control unit calculates a center position of the recording medium from the edge positions on both sides in the recording-medium width detected by the edge position detection sensor, and shifts a use range of the ink ejection nozzles based on a distance between the center position calculated and a reference center position.
Claims
1. An inkjet recording apparatus comprising: a conveyance unit which conveys a recording medium; a recording unit which is disposed opposite the conveyance unit and ejects ink onto the recording medium conveyed by the conveyance unit; an edge position detection sensor which is disposed on an upstream side of the conveyance unit with respect to a recording-medium conveyance direction in which the recording medium is conveyed, and which detects edge positions on both sides of the recording medium in a recording-medium width direction which is perpendicular to the recording-medium conveyance direction; and a control unit which controls ink ejection performed by the recording unit, wherein the recording unit has a recording head where a large number of ink ejection nozzles are arrayed along the recording-medium width direction, the control unit calculates a center position of the recording medium from the edge positions on both sides of the recording medium in the recording-medium width direction, the edge positions having been detected by the edge position detection sensor, and the control unit shifts a use range of the ink ejection nozzles based on a distance between the center position calculated and a reference center position.
2. The inkjet recording apparatus according to claim 1, wherein, when an edge position on one side of the recording medium in the recording-medium width direction exists outside an effective detection area of the edge position detection sensor, the control unit shifts the use range of the ink ejection nozzles based on a distance between an edge position on an other side of the recording medium in the recording-medium width direction and a reference edge position determined based on information of a size of the recording medium.
3. The inkjet recording apparatus according to claim 2, wherein the control unit calculates a number of the ink ejection nozzles that corresponds to the distance between the center position and the reference center position or the distance between the edge position on the other side of the recording medium in the recording-medium width direction and the reference edge position, and the control unit shifts the use range of the ink ejection nozzles in a deviation direction of the recording medium by the number calculated.
4. The inkjet recording apparatus according to claim 2, wherein when the distance between the center position and the reference center position or the distance between the edge position on the other side of the recording medium in the recording-medium width direction and the reference edge position is equal to or more than a predetermined threshold value, the control unit does not shift the use range of the ink ejection nozzles, and allows ink to be ejected only from such ones of the ink ejection nozzles as face the recording medium.
5. The inkjet recording apparatus according to claim 1, wherein the edge position detection sensor is a contact image sensor having a plurality of photoelectric conversion elements arrayed along the recording-medium width direction, and the control unit judges a position of a pixel at which values of digital signals obtained by binarizing output signals from the contact image sensor switch to be an edge position of the recording medium in the recording-medium width direction.
6. The inkjet recording apparatus according to claim 5, wherein a number of the contact image sensor used, which includes the plurality of photoelectric conversion elements continuously arrayed over the recording-medium width direction from one to the other ends of the recording medium in the recording-medium width direction, is one.
7. The inkjet recording apparatus according to claim 5, further comprising: a light source unit disposed opposite the contact image sensor with a recording-medium conveyance passage therebetween; and a reflection panel which reflects light emitted from the light source unit and directs the light toward the contact image sensor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
DETAILED DESCRIPTION
[0020] Hereinafter, descriptions will be given of embodiments of the present disclosure with reference to the accompanying drawings.
[0021] As shown in a
[0022] The printer 100 is further provided therein with a first sheet conveyance passage 4a. The first sheet conveyance passage 4a is disposed to the upper right of the sheet feed cassette 2a, and to the left of the manual sheet feed tray 2b. A sheet P coming in from the sheet feed cassette 2a is conveyed through the first sheet conveyance passage 4a vertically upward along a side surface of the printer main body 1. On the other hand, a sheet P coming in from the manual sheet feed tray 2b is conveyed through the first sheet conveyance passage 4a leftward in a substantially horizontal direction.
[0023] At a downstream end of the first sheet conveyance passage 4a with respect to the sheet conveyance direction, a registration roller pair 13 is provided. Further, on the downstream side of the registration roller pair 13, immediately close to the registration roller pair 13, the first belt conveyance unit 5 and the recording unit 9 are disposed. The registration roller pair 13 corrects oblique feeding of a sheet P, and feeds out the sheet P toward the first belt conveyance unit 5 with timing coordinated with an ink ejection operation performed by the recording unit 9.
[0024] Further, between the registration roller pair 13 and the first belt conveyance unit 5, there are disposed a CIS 60 and an LED 61 for detecting positions of edges of the sheet P in its width direction (a direction perpendicular to the sheet conveyance direction). Configurations around the CIS 60 and the LED 61 will be described later in detail.
[0025] The first belt conveyance unit 5 includes a first conveyance belt 8 (see
[0026] Inside the first conveyance belt 8, at a portion facing a back side of a conveyance surface 8a of the first conveyance belt 8, there is provided a first sheet suction unit 30. The first sheet suction unit 30 includes a large number of holes 30a formed in a top surface thereof for sucking air therethrough, and internally includes a fan 30b, so that air can be sucked downward through the top surface. The first conveyance belt 8 includes a large number of vent holes 8b (see
[0027] The recording unit 9 includes line heads 11C, 11M, 11Y, and 11K, which perform recording of an image on the sheet P conveyed while being adsorbed and held on the conveyance surface 8a of the first conveyance belt 8. In accordance with information brought by image data received from an external computer or the like, inks in the line heads 110 to 11K are sequentially ejected from the line heads 110 to 11K toward the sheet P adsorbed on the first conveyance belt 8. Thereby, a full-color image, in which the four yellow, magenta, cyan, and black colors are superimposed on each other, is recorded on the sheet P. Note that the printer 100 is also capable of recording a monochrome image.
[0028] As shown in
[0029] To the recording heads 17 respectively constituting the line heads 110 to 11K, four color (cyan, magenta, yellow, and black) inks each stored in an ink tank (not shown) are supplied corresponding to the colors of the line heads 110 to 11K.
[0030] In accordance with the image data received from an external computer or the like, each of the recording heads 17 ejects ink from such ones of the ink ejection nozzles 18 as correspond to printing positions toward the sheet P conveyed while being adsorbed and held on the conveyance surface 8a of the first conveyance belt 8. Thereby, a color image, where inks of four colors of cyan, magenta, yellow, and black are superimposed on each other, is formed on the sheet P held on the first conveyance belt 8.
[0031] On a downstream side of the first belt conveyance unit 5 with respect to the sheet conveyance direction (the left side in
[0032] The second belt conveyance unit 12 includes a second conveyance belt 40 which is an endless belt wound around a second drive roller 41 and a second driven roller 42. The second conveyance belt 40 is caused by the second drive roller 41 to rotate in the counterclockwise direction in
[0033] Inside the second conveyance belt 40, at a portion facing a back side of a conveyance surface 40a of the second conveyance belt 40, there is provided a second sheet suction unit 43. The second sheet suction unit 43 includes a large number of holes 43a formed in a top surface thereof for sucking air therethrough, and internally includes a fan 43b, so that air can be sucked downward through the top surface. The second conveyance belt 40 also includes a large number of vent holes (not shown) for air to be sucked therethrough. With this configuration, the second belt conveyance unit 12 conveys the sheet P while adsorbing and holding the sheet P on the conveyance surface 40a of the second conveyance belt 40.
[0034] At a position opposite from the conveyance surface 40a of the second conveyance belt 40, there is provided a conveyance guide unit 50. The conveyance guide unit 50 constitutes a sheet conveyance path together with the conveyance surface 40a of the second conveyance belt 40, and helps reduce warping and fluttering of the sheet P caused to be adsorbed and held on the conveyance surface 40a by the second sheet suction unit 43.
[0035] At a position on a downstream side of the second belt conveyance unit 12 with respect to the sheet conveyance direction, close to a left side surface of the printer main body 1, there is provided a decurler unit 14. The sheet P, having had the ink thereon dried at the second belt conveyance unit 12, is sent to the decurler unit 14, where curling caused in the sheet P is straightened.
[0036] On a downstream side of the decurler unit 14 with respect to the sheet conveyance direction (in an upper portion of
[0037] Under the second belt conveyance unit 12, a maintenance unit 19 is disposed. For maintenance of the recording heads 17, the maintenance unit 19 moves to under the recording unit 9 to remove the ink ejected (purged) from the ink ejection nozzles 18 (see
[0038] Next, a description will be given of the details of the configuration around the CIS 60 and the LED 61.
[0039] As shown in
[0040] As shown in
[0041]
[0042] The CIS control circuit 71, in accordance with the settings made by the CPU 70, transmits the following to the CIS 60: a reference clock signal for reading a signal from the CIS 60; and a storage time determination signal for determining a charge storage time. The CIS control circuit 71 transmits a PWM signal to an LED drive circuit 73 to set a value of current to flow through the LED 61. The LED drive circuit 73 generates a direct-current voltage in accordance with the PWM signal received from the CIS control circuit 71, and uses the direct-current voltage as a reference voltage of the current to flow through the LED 61. The CIS control circuit 71 generates a comparison reference voltage (a threshold voltage) for binarizing an analog signal (an output signal) from the CIS 60 by means of a binarization circuit 75.
[0043] When timing comes for the sheet P in a standby state at the registration roller pair 13 (see
[0044] While the LED 61 is kept on, the CIS 60 outputs a voltage corresponding to an amount of light stored in each pixel (photoelectric conversion element) of pixel groups of the detection units 60a as an output signal from each pixel, based on a next storage time determination signal and the reference clock signal. Output signals from the CIS 60 are each binarized by the binarization circuit 75 through comparison with the comparison reference voltage (the threshold voltage), and fed to the CIS control circuit 71 as digital signals.
[0045] With respect to each of the output signals from the CIS 60, the CIS control circuit 71 sequentially checks, on a pixel-by-pixel basis, the values of 0/1 of the digital signals binarized by the binarization circuit 75. Then, the CIS control circuit 71 detects the position of a pixel of the detection units 60a (the position of a photoelectric conversion element) at which values of the digital signals switch from 0 to 1, or from 1 to 0.
[0046] On detecting the position of the pixel at which the values of the digital signals switch, the CIS control circuit 71 judges the position of the pixel to be an edge position of the sheet P in its width direction. The CPU 70 calculates an amount of deviation (deviation amount) of the edge position determined by the CIS control circuit 71 from an edge position (a reference edge position) of the sheet P taken when the sheet P is conveyed in an ideal conveyance position (a reference conveyance position), passing along a center position of a sheet-passing area. The obtained deviation amount is transmitted to a nozzle shift control unit 77. The nozzle shift control unit 77 shifts a range of the ink ejection nozzles 18 to be used in the recording unit 9, in accordance with the received deviation amount of the sheet P in its width direction.
[0047]
[0048] When the sheet P has deviated a predetermined amount from the reference conveyance position toward the front side of the apparatus (indicated by solid lines in
[0049]
[0050] If the ink ejection nozzles 18a to 18z were used to record an image on the sheet P in the case where the sheet P is conveyed in a position (indicated by solid lines in
[0051] To prevent this, a shift amount for the ink ejection nozzles 18 is determined corresponding to the deviation amount w of the sheet P in its width direction, and ink ejection nozzles 18 to be used are shifted in each recording head 17. In the example of
[0052] As a result, printing can be performed on the center of the sheet P in its width direction, without moving the sheet P in its width direction. This eliminates the need of a mechanism, such as a shift roller, to shift the position of the sheet P in its width direction, and thus helps simplify the configuration and the control of the printer 100.
[0053] Furthermore, as described above, the edge positions on both sides of the sheet P in its width direction are detected, and the deviation amount of the sheet P in its width direction is calculated from the distance between the actual center position O calculated from the detected edge positions and the reference center position O, and this makes it possible to calculate the deviation amount in the width direction of the sheet P without using information of the size of the sheet P.
[0054] Here, it is also possible to dispose two CISs 60 one on each edge side in the width direction of the sheet P to separately detect the edge positions of the sheet P on both sides in its width direction, but in such an arrangement, for accurate detection of the edge positions, it is necessary to exactly regulate the distance between the two CISs 60. However, in the present embodiment, since one CIS 60 in which a plurality of detection units 60a are continuously arrayed over a distance from one edge to the other edge of the sheet P in its width direction is used to determine the edge positions of the sheet P, there is no risk of degradation of detection accuracy resulting from a mounting error in installing the CIS 60.
[0055]
[0056] Thereby, even in a case where one of the edge positions of the sheet P in its width direction has deviated into an area outside the effective detection area of the CIS 60, it is possible to calculate the deviation amount w of the sheet P in its width direction from a distance between the other edge position and a reference edge position for the other edge position. Here, the reference edge position RO is different for different sheet-P sizes, and thus, in the case where the deviation amount w of the sheet P in its width direction is calculated from a distance between one of the edge positions of the sheet P and a reference edge position for the one of the edge positions, information of the size of the sheet P needs to be provided. The information of the size of the sheet P is transmitted to the CPU 70 from an unillustrated sheet-size detection sensor disposed on the sheet feed cassette 2a, an unillustrated sheet-size detection sensor disposed on the manual sheet feed tray 2b, or an external device such as a personal computer.
[0057]
[0058] This makes it possible to prevent the first conveyance belt 8 from being stained with ink ejected to an area outside the sheet P in its width direction. Here, the image recorded on the sheet P, which is a chipped image, may be discharged onto a waste sheet tray (not shown) which is different from the normally used sheet discharge tray 15.
[0059]
[0060] When printing is started in response to receipt of a printing instruction from a host apparatus such as a personal computer (step S1), a sheet P is fed from the sheet feed cassette 2a or the manual sheet feed tray 2b, and the CIS 60 detects edges of the sheet P in its width direction (step S2).
[0061] Next, a judgment is made on whether or not both of the edges of the sheet P in its width direction are detectable (step S3). When both of the edges of the sheet P in its width direction are found detectable (Yes in step S3), the CPU 70 calculates the actual center position O based on information of the detected edge positions on both sides of the sheet P (step S4). Then, the CPU 70 calculates the deviation amount w of the sheet P in its width direction from the distance between the actual center position O and the reference center position O (step S5).
[0062] On the other hand, when only one of the two edges of the sheet P in its width direction is detectable (No in step S3), the detectable edge position is detected (step S6), and the CPU 70 calculates the deviation amount w from the distance between the detected edge position and the reference edge position for the detected edge position (step S7).
[0063] Next, the CPU 70 judges whether or not the calculated deviation amount w is equal to or more than the predetermined threshold value (step S8). When w is not above the threshold value (No in step S8), the ink ejection nozzles 18 to be used are shifted in accordance with w (step S9), and then printing is executed (step S10). Thereafter, a judgment is made on whether or not the printing is completed (step S11), and when it is found that the printing is still being performed, the procedure returns to step S2, and the detection of the edges of the sheet P in its width direction (step S2) and making of a judgment on the necessity of shifting the ink ejection nozzles 18 to be used are repeated (step S2 to step S10). Then, the processing is finished when the printing is completed.
[0064] On the other hand, when w is equal to or more than the threshold value (Yes in step S8), the ink ejection nozzles 18 to be used are not shifted, and printing is performed on an inner portion of the sheet P (step S12). Then, an error notification is displayed on a liquid crystal display unit (not shown) in an operation panel or the like (step S13), and the processing is finished.
[0065] The embodiments described above are in no way meant to limit the present disclosure, which thus allows for many modifications and variations within the spirit of the present disclosure. For example, although the above-described embodiment has dealt with an example where the CIS 60 is of a transmissive type provided with detection units 60a which receive laser light from the LED 61, it is also possible to use, for example, a reflective CIS which is provided with a light emission unit for emitting light toward a sheet and detects reflection light from the sheet by means of detection units to determine an edge position based on a difference in intensity between reflection light from the sheet and reflection light from areas where the sheet does not pass. In this case, it is preferable to dispose a background member in a color different from the color of the sheet (white) to face the detection surface of the CIS so as to enhance the intensity difference between the reflection light from the sheet and the reflection light from the areas where the sheet does not pass.
[0066] Further, although the above-described embodiment has dealt with an example where the CIS 60 is used as a sensor for detecting the positions of edges of the sheet P, a sensor other than a CIS, such as a CCD, may be used instead.
[0067] The number of the ink ejection nozzles 18, the nozzle-to-nozzle distance, etc. in the recording heads 17 may be set appropriately in accordance with the specifications of the printer 100. There is no specific limitation to the number of the recording heads 17, and, for example, two or more recording heads 17 may be arranged in each of the line heads 110 to 11K.