Airfoil with a squealer tip cooling system for a turbine blade, a turbine blade, a turbine blade assembly, a gas turbine and a manufacturing method
11572792 ยท 2023-02-07
Assignee
Inventors
- Herbert Brandl (Baden, CH)
- Joerg Krueckels (Baden, CH)
- Ulrich Rathmann (Baden, CH)
- Willy H Hofmann (Baden, CH)
Cpc classification
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/313
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/202
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/231
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/314
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/23
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/237
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/307
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C7/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention provides an airfoil 110 with the squealer tip cooling system 50 for a turbine blade 100 at the blade tip 113, wherein the squealer tip cooling system 50 comprises a cooling passage 170 arranged within a squealer tip 117, wherein the cooling passage 170 at least partly extends toward a terminal end 74 of the squealer tip 117, and a pocket 172 at a lateral surface 75, 76 of the squealer tip 117, open externally and extending inwardly at least partly across the cooling passage 170. The pocket 172 intersects the cooling passage 170 and the pocket 172 comprises an impingement surface 70 facing the cooling passage 170, on which a cooling medium expelled through the cooling passage 170 impinges before being discharged externally through the pocket 172.
Claims
1. A turbine blade comprising: an airfoil with a squealer tip cooling system provided at a blade tip of the turbine blade, wherein the squealer tip cooling system comprises: a cooling passage arranged within a squealer tip of the turbine blade, wherein the cooling passage at least partly extends toward a terminal end of the squealer tip; and a pocket provided at a lateral surface of the squealer tip, and comprising an opening open toward the lateral surface; a space extending inwardly from the opening to a back surface opposite to the opening at least partly across the cooling passage; and side surfaces facing each other and extending from the opening in a direction to the back surface, wherein the pocket intersects the cooling passage and includes an impingement surface facing the cooling passage, on which a cooling medium expelled through the cooling passage impinges before being discharged externally through the pocket.
2. The turbine blade according to claim 1, wherein the pocket has a larger spatial expansion than an outlet of the cooling passage.
3. The turbine blade according to claim 1, wherein the pocket has at least partly a rectangular, a semicircular, an elliptical or a circular shape, and wherein the impingement surface is located opposite to the cooling passage.
4. The turbine blade according to claim 1, wherein the pocket is provided at an outer lateral surface of the squealer tip, open outwardly of the airfoil.
5. The turbine blade according to claim 1, wherein the pocket is provided at an inner lateral surface of the squealer tip, open inwardly of the airfoil.
6. The turbine blade according to claim 1, wherein an intersection of the pocket and the cooling passage is positioned away from boundaries of the pocket.
7. The turbine blade according to claim 1, wherein the cooling passage extends obliquely with respect to the suction side surface and/or pressure side surface of the airfoil.
8. The turbine blade according to claim 1, wherein the cooling passage extends up to the terminal end of the squealer tip to be opened, wherein the cooling passage runs at least partly through the pocket, and wherein the impingement surface comprises at least partly a sealing element configured to seal the cooling passage.
9. The turbine blade according to claim 8, wherein the sealing element is brazed or welded into the terminal end of the squealer tip.
10. The turbine blade according to claim 8, wherein the sealing element comprises an inelastic end with a single fixing mean or plurality of fixing means spaced apart from each other, wherein a bent inelastic end of the sealing element locking the sealing element with the pocket protrudes from an upper surface of the pocket.
11. The turbine blade according to claim 1, wherein the turbine blade further comprises a blade cavity in the turbine blade, and the cooling medium enters the cooling passage through the blade cavity.
12. A gas turbine comprising: a plurality of turbine blades; a rotor disk to which said plurality of turbine blades is couple, wherein a turbine blade from among the plurality of turbine blades comprises an airfoil with a squealer tip cooling system provided at a blade tip of the turbine blade, wherein the squealer tip cooling system comprises: a cooling passage arranged within a squealer tip of the turbine blade, wherein the cooling passage at least partly extends toward a terminal end of the squealer tip; and a pocket provided at a lateral surface of the squealer tip, and comprising an opening open toward the lateral surface; a space extending inwardly from the opening to a back surface opposite to the opening at least partly across the cooling passage; and side surfaces facing each other and extending from the opening in a direction to the back surface, wherein the pocket intersects the cooling passage and includes an impingement surface facing the cooling passage, on which a cooling medium expelled through the cooling passage impinges before being discharged externally through the pocket.
13. The gas turbine according to claim 12, wherein the pocket has a larger spatial expansion than an outlet of the cooling passage.
14. The gas turbine according to claim 12, wherein the pocket has at least partly a rectangular, a semicircular, an elliptical or a circular shape, and wherein the impingement surface is located opposite to the cooling passage.
15. The gas turbine according to claim 12, wherein the pocket is provided at an outer lateral surface of the squealer tip, open outwardly of the airfoil.
16. The gas turbine according to claim 12, wherein the pocket is provided at an inner lateral surface of the squealer tip, open inwardly of the airfoil.
17. The gas turbine according to claim 12, wherein an intersection of the pocket and the cooling passage is positioned away from boundaries of the pocket.
18. The gas turbine according to claim 12, wherein the turbine blade further comprises a blade cavity and the cooling medium enters the cooling passage through the blade cavity.
Description
BRIEF DESCRIPTION OF THE DRAWIGNS
(1) For a more complete understanding of the present invention and advantages thereof, reference is now made to the following description taken in conjunction with the accompanying drawings. The invention is explained in more detail below using exemplary embodiments, which are specified in the schematic figures of the drawings, in which:
(2)
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(16) In the figures like reference signs and numerals denote like elements unless stated otherwise.
DETAILED DESCRIPTION OF THE DRAWINGS
(17)
(18) Referring to
(19) The turbine blade assembly 180 comprises a plurality of the turbine blades 100 being attached to the rotor disk 140.
(20)
(21)
(22) As illustrated in
(23)
(24) The airfoil 110 with the squealer tip cooling system 50 for a turbine blade 100 may be provided at the blade tip 113. The squealer tip cooling system 50 may comprise a cooling passage 170 with a hydraulic diameter d arranged within a squealer tip 117. The cooling passage 170 at least partly extends toward a terminal end 74 of the squealer tip 117. That is, the cooling passage 170 of
(25) As shown in
(26) The squealer tip 117 on the suction side SS and the squealer tip 117 on the pressure side PS may surround the blade tip 113. The squealer tip 117 on the suction side SS may comprise an outer lateral surface 75 and an inner lateral surface 76, wherein the inner lateral surface 76 may be opposite to the outer lateral surface 75 and the two lateral surfaces 75, 76 may have between them the terminal end 74 of the squealer tip 117 in common.
(27) The cooling passage may comprise an inlet 173 located in the blade cavity 160. The cooling passage 170 may further comprise an outlet 174, wherein the outlet 174 intersects the pocket 172 at the common intersection 80. The outlet 174 may lead the cooling medium to the pocket 172, during which the cooling medium impinges inter alia on the impingement surface 70. That is, the cooling medium may enter the inlet 173, passes the cooling passage 170, exits the cooling passage via the outlet 174, and impinges the impingements surface 70 to thereby cool the squealer tip 117 and then exits the pocket 172. During impingement of the cooling medium on the impingement surface 70 higher heat transfer may particularly occur.
(28) In
(29) The pocket 172 may comprise a height h defined as a distance between a bottom surface 175 of the pocket 172 and the impingement surface 70 of the pocket 172. The bottom surface 175 of the pocket 172 may also be understood as a surface which comprises the outlet 174 of the cooling passage 170, and/or the intersection 80 of the cooling passage 170 with the pocket 172. The height h may be between 1 and 3 times bigger than the hydraulic diameter d. Preferably the height h may be between 1 and 2.5 times bigger than the hydraulic diameter d. Most preferably the height h may be between 1 and 2 times bigger than the hydraulic diameter d. The cooling passage 170 may extend obliquely with respect to the suction side SS surface 111 and/or the pressure side PS surface 112 of the airfoil 110.
(30) The turbine blade 100 comprises the blade cavity 160 therein. The cooling medium may enter the cooling passage 170 through the blade cavity 160.
(31)
(32) The airfoil of
(33)
(34)
(35)
(36)
(37) To provide a sufficient impingement surface 70 and thereby a good heat transfer ratio, the width b can be 3 to 8 times bigger than the hydraulic diameter d according to an embodiment. Preferably, the width b may be between 3 to 7 times bigger than the hydraulic diameter d. Most preferably, the width b may be between 3 to 6 times bigger than the hydraulic diameter d.
(38) The distance between the opening 177 and the back surface 176 is the depth t of the pocket 172. To provide a sufficient impingement surface 70 and thereby a good heat transfer ratio, the depth t may be between 2 and 5 times bigger than the hydraulic diameter d according to an embodiment. Preferably the depth t may be between 2 and 4.5 times bigger than the hydraulic diameter d. Most preferably, the depth t may be between 2 and 4 times bigger the hydraulic diameter d.
(39) The shortest distance between the back surface 176 of the pocket 172 and the outlet 174 of the cooling passage 170 may be defined as a distance t1.
(40) The shortest distance between the opening 177 of the pocket 172 and the outlet 174 of the cooling passage 170 may be defined as a distance t2.
(41) According to an embodiment, the distance t1 and the distance t2 may be at least bigger than the hydraulic diameter d. Preferably the distance t1 and/or the distance t2 may be 1.5 times bigger than the hydraulic diameter d. Most preferably the distance t1 and/or the distance t2 may be at least two times bigger than the hydraulic diameter.
(42) To achieve an efficient impingement cooling at the impingement surface 70 a combination of the preferred or the most preferred dimension ranges of the pocket 172 with respect to the hydraulic diameter d may be conducted. Preferably, the pocket 172 may have a larger spatial expansion than the outlet 174 of the cooling passage 170 according to an embodiment.
(43)
(44) As shown in
(45) In this context it should be understood that other various geometric forms of the pocket that are in a form of open cavity and intersect with cooling passage 170 are in the scope of the present invention.
(46)
(47) According to an embodiment, the cooling passage 170 may extend up to the terminal end 74 of the squealer tip 117 to be opened outside in a radially outward direction R, wherein the cooling passage 170 runs at least partly through the pocket 172, and wherein the impingement surface 70 comprises at least partly a sealing element 90 configured to seal the cooling passage 170 at the terminal end 74 of the squealer tip 117.
(48) According to
(49) As shown in
(50) As shown in
(51) Alternatively, or in addition the sealing element 90 may be brazed or welded into the terminal end 74 of the squealer tip 117. The sealing element 90 may also be a bended wire plug which may be bent into the terminal end 74 of the squealer tip 117.
(52)
(53) According to
(54) In this exemplary embodiment, the inelastic end 92 is inelastic in a sense that the two fixing means 93, 94 may be bent in an irreversible manner in two opposed directions as indicated by the two arrows in
(55)
(56) As shown in
(57) As shown in
(58)
(59)
(60) According to
(61)
(62) As shown in
(63)
(64) The manufacturing method M1 of the airfoil 110 with the squealer tip cooling system 50 comprises steps A1, A2 and A3.
(65) In step A1 at least a part of the cooling passage 170 is allocated within the blade tip 113 of the airfoil 110.
(66) In step A2 the remaining part of the cooling passage 170 is provided such that the cooling passage 170 at least partly extends within the squealer tip 117 toward the terminal end 74 of the squealer tip 117.
(67) And in step A3 the pocket 172 at the lateral surface 75 or the lateral surface 76 of the squealer tip 117 is provided such that the pocket 172 intersects the cooling passage 170, wherein the pocket 172 comprises an impingement surface 70 facing the cooling passage 170, such that a cooling medium expelled through the cooling passage 170 impinges on the impingement surface 70 before being discharged externally through the pocket 172.
(68)
(69) In an alternative embodiment of the manufacturing method described herein, the steps A2 and A3 as described in
(70) In a further alternative embodiment, the squealer tip cooling system 50 with the blade tip 113 may be manufactured by means of the additive manufacturing in its entirety, thereby an alignment of the corresponding cooling passages 170 and an adjustment on the blade tip 113 (i.e., the Step 4 as described in
(71) The features described herein with respect to embodiments of the airfoil with the squealer tip cooling system may be used to understand the manufacturing method of the embodiments of the corresponding airfoil with the squealer tip cooling system, and vice versa.
(72) Although specific embodiments have been illustrated and described herein, it will be appreciated by those of the ordinary skill in the art that a variety of alternate and/or equivalent implementations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration in any way. Rather, the foregoing summary and detailed description will provide those skilled in the art with a convenient road map for implementing at least one exemplary embodiment, it being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope as set forth in the appended claims and their legal equivalents. Generally, this application is intended to cover any adaptations or variations of the specific embodiments discussed herein.
LIST OF REFERENCE SIGNS
(73) 10 gas turbine
(74) 50 squealer tip cooling system
(75) 70 impingement surface
(76) 74 terminal end of the squealer tip
(77) 75 outer lateral surface of the squealer tip
(78) 76 inner lateral surface of the squealer tip
(79) 80 intersection
(80) 90 sealing element
(81) 91 bottom surface of the sealing element
(82) 92 inelastic end
(83) 93, 94 fixing mean
(84) 95 plug insert
(85) 100 turbine blade
(86) 110 airfoil
(87) 111 suction side surface
(88) 112 pressure side surface
(89) 113 blade tip
(90) 114 leading edge
(91) 115 trailing edge
(92) 117 squealer tip
(93) 118 stator surface
(94) 120 platform
(95) 140 rotor disk
(96) 150 shaft
(97) 160 blade cavity
(98) 170 cooling passage
(99) 171 plug
(100) 172 pocket
(101) 173 inlet
(102) 174 outlet
(103) 175 bottom surface
(104) 176 back surface
(105) 177 opening
(106) 178 lateral surfaces
(107) 179 upper surface
(108) 180 turbine blade assembly
(109) b width
(110) d hydraulic diameter
(111) h height
(112) t depth
(113) t1, t2 distance
(114) y1, y2 radial clearance
(115) R radially outward direction
(116) SS suction side
(117) PS pressure side
(118) V direction