Multi-material vane for a gas turbine engine
11572796 · 2023-02-07
Assignee
Inventors
Cpc classification
F01D5/147
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/603
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/121
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/282
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2240/122
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A multi-material vane includes an airfoil extending longitudinally between a leading edge and a trailing edge. The airfoil extends spanwise between an inner end and an outer end. The airfoil extends laterally between a first side and a second side. The airfoil includes a base section, a first side section, a second side section and a sheath. The base section extends along the span line between the inner end and the outer end. The base section is laterally between the first side section and the second side section. The first side section is connected to the base section and partially forms the first side of the airfoil. The second side section is connected to the base section and partially forms the second side of the airfoil. The sheath at least partially forming an edge of the airfoil. The edge is the leading edge or the trailing edge of the airfoil.
Claims
1. A vane for a gas turbine engine, comprising: an airfoil extending longitudinally between a first edge and a second edge, the airfoil extending spanwise between an inner end and an outer end, the airfoil extending laterally between a first side and a second side, and the airfoil including a base section, a first side section, a second side section and a sheath; the base section laterally between the first side section and the second side section, and the base section comprising a metal material; the first side section connected to the base section and partially forming the first side of the airfoil, and the first side section comprising a first non-metal material; the second side section connected to the base section and partially forming the second side of the airfoil, and the second side section comprising a second non-metal material; the sheath partially forming an exterior surface of the airfoil and attached to the base section; the base section including a first section and a second section extending spanwise to the first section; the first section partially forming the first side and the second side, and the first section abutted spanwise against an end of the first side section and an end of the second side section; the second section spanwise and longitudinally covered by the first side section and the second side section, the second section including a first portion and a second portion; the first portion extending spanwise from the first section to the second portion, and the first portion having a first portion lateral thickness that is greater than a second portion lateral thickness of the second portion and that is less than a first section lateral thickness of the first section; and the base section configured with a stepped transition at a spanwise intersection between the first portion and the first section.
2. The vane of claim 1, wherein both the first side section and the second side section overlap the first portion and the second portion; and are connected to the first portion and the second portion.
3. The vane of claim 1, wherein the base section laterally tapers as the first portion extends along a span line between the inner end and the outer end to the second portion.
4. The vane of claim 1, wherein the first portion and the second portion are laterally spaced from the first side and the second side at a spanwise intersection between the first portion and the second portion.
5. A gas turbine engine, comprising: a fan section, a compressor section, a combustor section and a turbine section; an inner structure housing the compressor section, the combustor section and the turbine section; an outer structure housing the fan section; and a structural exit guide vane extending between and structurally tied to the inner structure and the outer structure, the structural exit guide vane configured to transfer loads between the inner structure and the outer structure, the structural exit guide vane comprising the vane of claim 1.
6. The vane of claim 1, wherein the sheath at least partially forms an edge of the airfoil; and the edge of the airfoil comprises one of the first edge or the second edge.
7. The vane of claim 6, wherein the sheath completely forms the edge of the airfoil.
8. The vane of claim 6, wherein the edge of the airfoil comprises a leading edge of the airfoil.
9. The vane of claim 6, wherein the edge of the airfoil comprises a trailing edge of the airfoil.
10. The vane of claim 1, wherein the sheath at least partially forms the first edge; and the airfoil further includes a second sheath at least partially forming the second edge.
11. The vane of claim 1, wherein the sheath is bonded to the base section, the first side section and the second side section.
12. The vane of claim 1, wherein the airfoil has a span length extending spanwise along a span line between the inner end and the outer end; and an end-to-end length of the first side section along the span line is less than the span length.
13. The vane of claim 1, wherein the airfoil includes an inner end portion at the inner end, an outer end portion at the outer end and an intermediate portion extending spanwise between the inner end portion and the outer end portion; at least the base section, the first side section, the second side section and the sheath collectively form the intermediate portion; and at least the base section and the sheath collectively form at least one of the inner end portion or the outer end portion.
14. The vane of claim 13, wherein neither the first side section nor the second side section forms at least one of the inner end portion or the outer end portion.
15. The vane of claim 1, wherein the base section extends longitudinally through a channel which is laterally between the first side section and the second side section.
16. The vane of claim 1, further comprising: a platform; the base section extending spanwise to and formed integral with the platform.
17. The vane of claim 1, wherein the base section is configured as an aperture free body at least between the first side section and the second side section.
18. The vane of claim 1, wherein at least one of the first non-metal material or the second non-metal material comprises a fiber-reinforced composite material.
19. The vane of claim 1, wherein the vane is configured as a structural guide vane of the gas turbine engine.
20. A vane for a gas turbine engine, comprising: an airfoil extending longitudinally between a first edge and a second edge, the airfoil extending spanwise between an inner end and an outer end, the airfoil extending laterally between a first side and a second side, and the airfoil including a base section, a first side section and a second side section; the base section laterally between the first side section and the second side section, and the base section comprising a metal; the first side section connected to the base section and partially forming the first side of the airfoil, and the first side section comprising a first non-metal; the second side section connected to the base section and partially forming the second side of the airfoil, and the second side section comprising a second non-metal; the base section including a first section and a second section extending spanwise to the first section; the first section partially forming the first side and the second side, and the first section abutted spanwise against an end of the first side section and an end of the second side section; the second section spanwise and longitudinally covered by the first side section and the second side section, and the second section including a first portion and a second portion; the first portion extending spanwise from the first section to the second portion, and the first portion having a first portion lateral thickness that is greater than a second portion lateral thickness of the second portion and that is less than a first section lateral thickness of the first section; and the base section configured with a stepped transition at a spanwise intersection between the first portion and the first section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(15) Referring to
(16) The vane airfoil 28 of
(17) Referring to
(18) Referring to
(19) The vane inner mount 31 is configured to attach and structurally tie the vane 20 to the inner structure 22. The vane outer mount 32 is configured to attach and structurally tie the vane 20 to the outer structure 24. Referring to
(20) The vane airfoil 28 of
(21) Referring to
(22) Referring to
(23) The inner end segment 60 of
(24) The outer end segment 61 extends spanwise along the span line 34 from the airfoil outer end 38 to an outer end of the intermediate segment 62. The outer end segment 61 extends longitudinally along the camber line 40 from the base section leading end 64 to the base section trailing end 66. The outer end segment 61 of
(25) The intermediate segment 62 extends spanwise along the span line 34 from the inner end segment 60 to the outer end segment 61. The intermediate segment 62 of
(26) Referring to
(27) With the foregoing configuration, the base section 54 is configured with one or more recesses 82 and 84; e.g., pockets, channels, etc. The first recess 82 is disposed at the airfoil first side 46 (see
(28) The intermediate segment 62 of
(29) Referring to
(30) The first side section 55 extends longitudinally along the camber line 40 from a leading end 90 of the first side section 55 to a trailing end 92 of the first side section 55. The first side section leading end 90 is aligned with and adjacent the base section leading end 64. The first side section trailing end 92 is aligned with and adjacent the base section trailing end 66. The first side section 55 extends spanwise between and spanwise abuts the inner end segment 60 and the outer end segment 61. The first side section 55 extends laterally out from the base section 54 and its intermediate segment 62 to the airfoil first side 46.
(31) The second side section 56 is arranged at the airfoil second side 48 and connected (e.g., bonded and/or otherwise attached) to the base section 54. The second side section 56 of
(32) The second side section 56 extends longitudinally along the camber line 40 from a leading end 94 of the second side section 56 to a trailing end 96 of the second side section 56. The second side section leading end 94 is aligned with and adjacent the base section leading end 64. The second side section trailing end 96 is aligned with and adjacent the base section trailing end 66. The second side section 56 extends spanwise between and spanwise abuts the inner end segment 60 and the outer end segment 61. The second side section 56 extends laterally out from the base section 54 and its intermediate segment 62 to the airfoil second side 48.
(33) Referring to
(34) Referring to
(35) Referring again to
(36) Referring to
(37) The aft end 106 of the leading edge sheath first side 102 is longitudinally abutted against and/or next to a first side forward portion (e.g., shelf) of the outer end segment 61. Similarly, the aft end 108 of the leading edge sheath second side 104 is longitudinally abutted against and/or next to a second side forward portion (e.g., shelf) of the outer end segment 61 (not visible in
(38) Referring again to
(39) Referring to
(40) The forward end 114 of the trailing edge sheath first side 110 is longitudinally abutted against and/or next to a first side aft portion (e.g., shelf) of the outer end segment 61. Similarly, the forward end 116 of the trailing edge sheath second side 112 is longitudinally abutted against and/or next to a second side aft portion (e.g., shelf) of the outer end segment 61 (not visible in but similar to/a mirror image of arrangement in
(41) With the above described arrangement, the first side section 55 is configured to form a portion of the airfoil first side 46 and the exterior flow surface of the vane airfoil 28 at that first side 46 that extends longitudinally between the leading edge sheath 57 and the trailing edge sheath 58. The first side section 55, the leading edge sheath 57 and the trailing edge sheath 58 thereby collectively form the intermediate portion 52 of the vane airfoil 28 at its first side 46. By contrast, the base section 54 and its inner end segment 60 along with the leading edge sheath 57 and the trailing edge sheath 58 collectively form the inner end portion 50 of the vane airfoil 28 at its first side 46. Similarly, the base section 54 and its outer end segment 61 along with the leading edge sheath 57 and the trailing edge sheath 58 collectively form the outer end portion 51 of the vane airfoil 28 at its first side 46. The first side section 55 of
(42) Similar to that described above with respect to the airfoil first side 46, the second side section 56 (not visible in but similar to/a mirror image of arrangement in
(43) In some embodiments, referring to
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(45) The engine sections 126-129B are arranged sequentially along the centerline 120 within an engine housing 130. This housing 130 includes an inner case 132 (e.g., a core case) and an outer case 134 (e.g., a fan case). The inner case 132 may house one or more of the engine sections 127A-129B; e.g., an engine core. The inner case 132 is configured with, includes or is part of the inner structure 22. The outer case 134 may house at least the fan section 126. The outer case 134 is configured with, includes or is part of the outer structure 24.
(46) Each of the engine sections 126, 127A, 127B, 129A and 129B includes a respective rotor 136-140. Each of these rotors 136-140 includes a plurality of rotor blades arranged circumferentially around and connected to one or more respective rotor disks. The rotor blades, for example, may be formed integral with or mechanically fastened, welded, brazed, adhered and/or otherwise attached to the respective rotor disk(s).
(47) The fan rotor 136 is connected to a gear train 142, for example, through a fan shaft 144. The gear train 142 and the LPC rotor 137 are connected to and driven by the LPT rotor 140 through a low speed shaft 145. The HPC rotor 138 is connected to and driven by the HPT rotor 139 through a high speed shaft 146. The shafts 144-146 are rotatably supported by a plurality of bearings 148; e.g., rolling element and/or thrust bearings. Each of these bearings 148 is connected to the engine housing 130 by at least one stationary structure such as, for example, an annular support strut.
(48) During operation, air enters the turbine engine 118 through the airflow inlet 122. This air is directed through the fan section 126 and into a core flowpath 150 and a bypass flowpath 152 (e.g., the flowpath 26 of
(49) The core air is compressed by the compressor rotors 137 and 138 and directed into a combustion chamber 154 of a combustor in the combustor section 128. Fuel is injected into the combustion chamber 154 and mixed with the compressed core air to provide a fuel-air mixture. This fuel air mixture is ignited and combustion products thereof flow through and sequentially cause the turbine rotors 139 and 140 to rotate. The rotation of the turbine rotors 139 and 140 respectively drive rotation of the compressor rotors 138 and 137 and, thus, compression of the air received from a core airflow inlet. The rotation of the turbine rotor 140 also drives rotation of the fan rotor 136, which propels bypass air through and out of the bypass flowpath 152. The propulsion of the bypass air may account for a majority of thrust generated by the turbine engine 118, e.g., more than seventy-five percent (75%) of engine thrust. The turbine engine of the present disclosure, however, is not limited to the foregoing exemplary thrust ratio.
(50) The vane 20/an assembly including the vane 20 may be included in various turbine engines other than the one described above. The vane 20, for example, may be included in a geared turbine engine where a gear train connects one or more shafts to one or more rotors in a fan section, a compressor section and/or any other engine section. Alternatively, the vane 20 may be included in a turbine engine configured without a gear train. The vane 20 may be included in a geared or non-geared turbine engine configured with a single spool, with two spools (e.g., see
(51) While various embodiments of the present disclosure have been described, it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the disclosure. For example, the present disclosure as described herein includes several aspects and embodiments that include particular features. Although these features may be described individually, it is within the scope of the present disclosure that some or all of these features may be combined with any one of the aspects and remain within the scope of the disclosure. Accordingly, the present disclosure is not to be restricted except in light of the attached claims and their equivalents.