Pit cover

Abstract

Disclosed is a pit cover and method of installing the same. The pit cover includes a plate having a hole defining an area. A block having a threaded hole may be affixed to a bottom surface of the plate such that the threaded hole aligns with the area. A support is associated with the foundation and a groove is defined by one of the pit cover or the support. A protrusion is defined by the other one of the pit cover or the support. The groove narrows from a first width towards a second width. The first width is disposed relative to the second width such that insertion of the protrusion into the groove causes an end of the protrusion to pass the first width prior to passing the second width. The protrusion interacts with the groove to align the pit cover at a predetermined position relative to the foundation.

Claims

1. A pit cover for covering a pit defined by a foundation, the pit cover comprising: a plate having a hole defining an area; a block having a threaded hole therein, said block affixed to a bottom surface of said plate such that said threaded hole aligns with said area; a support associated with the foundation; a groove defined by one said pit cover or said support; a protrusion defined by the other one of said pit cover or said support; said groove narrowing from a first width towards a second width wherein the second width is less than the first width and said first width is disposed relative to the second width such that insertion of the protrusion into said groove causes an end of the protrusion to pass the first width prior to passing the second width; said protrusion interacting with said groove such that said protrusion is guided towards a portion of said groove to align the pit cover at a predetermined position relative to the foundation.

2. The pit cover of claim 1 further comprising: a shoulder defined at an intersection between first and second sections of said block, said first section of said block having a diameter larger than the second section of said block; said second section of said block inserted into the hole such that said shoulder contacts a bottom surface of said plate and wherein a diameter of the hole is larger than the second section of said block but smaller than the first section of said block.

3. The pit cover of claim 2 wherein the block is welded to the bottom surface of said plate.

4. The pit cover of claim 1 wherein the groove includes a first tapered section and a second section, the end of said protrusion fitting in the second section; and wherein the groove is tapered such that insertion of said protrusion into said groove guides the end of said protrusion towards the second section.

5. The pit cover of claim 1 further comprising: a plurality of support members joined perpendicular to said plate; at least one rail member joined to said plate wherein said support members resist displacement of said at least one rail member.

6. The pit cover of claim 1 further comprising: a plurality of cover sections each cover section including at least one block and at least one of said groove or protrusion; one said plurality of cover sections including rail sections affixed thereto.

7. The pit cover of claim 1 further comprising: a lift hole located in said plate; lifting machinery located in said pit and a support of said lifting machinery passing through said lift hole.

8. The pit cover of claim 1 wherein said protrusion is located on a support member joined perpendicular to said plate and the pit cover further comprising: a second protrusion extending from said pit cover; a second support affixed to said foundation, said second support defining a vertical section and a horizontal section; an edge of said vertical section located at a first distance from an edge of said second section of said groove; the first distance approximately equal to a second distance measured between said protrusion and said second protrusion such that insertion of said protrusion into said second section of said groove aligns an edge of said protrusion over said horizontal section such that said second protrusion rests on said horizontal section.

9. A pit cover for covering a pit defined by a foundation, the pit cover comprising: a support associated with the foundation; a groove defined by one said pit cover or said support; a protrusion defined by the other one of said pit cover or said support; said groove narrowing from a first width towards a second width wherein the second width is less than the first width and said first width is disposed relative to the second width such that insertion of the protrusion into said groove causes an end of the protrusion to pass the first width prior to passing the second width; said protrusion interacting with said groove such that said protrusion is guided towards an end of said groove to align at a predetermined position relative to the foundation; and at least one rail member joined to said plate, said rail member receiving a portion of a rail car thereon.

10. The pit cover of claim 9 further comprising: a cover support affixed to a floor of said pit and extending upwards such that a top of said cover support contacts said pit cover when said pit cover is installed in said pit in order to resist displacement of said pit cover.

11. The pit cover of claim 10 further comprising: a plurality of support members joined perpendicular to said plate, said cover support contacting said plate at said at least one said plurality of support.

12. The pit cover of claim 9 further comprising: a plurality of support members joined perpendicular to said plate and wherein said support members resist displacement of said at least one rail member.

13. A pit cover for covering a pit defined by a foundation, the pit cover comprising: a plate having a hole defining an area; a block having a threaded hole therein, said block affixed to a bottom surface of said plate such that said threaded hole aligns with said area; a plurality of support members joined perpendicular to said plate; at least one rail member joined to said plate wherein said support members provide rigidity for the pit cover and resist displacement of said at least one rail member; a support associated with the foundation; a groove defined by one said pit cover or said support; a protrusion defined by the other one of said pit cover or said support; said groove narrowing from a first width towards a second width wherein the second width is less than the first width and said first width is disposed relative to the second width such that insertion of the protrusion into said groove causes an end of the protrusion to pass the first width prior to passing the second width; said protrusion interacting with said groove such that said protrusion is guided towards an end of said groove to align the pit cover at a predetermined position relative to the foundation.

14. The pit cover of claim 13 further comprising: a shoulder defined at an intersection between first and second sections of said block, said first section of said block having a diameter larger than the second section of said block; said second section of said block inserted into the hole such that said shoulder contacts a bottom surface of said plate and wherein a diameter of the hole is larger than the second section of said block but smaller than the first section of said block.

15. The pit cover of claim 13 further comprising: a second protrusion extending from said pit cover; a second support affixed to said foundation, said second support defining a vertical section and a horizontal section; an edge of said vertical section located at a first distance from an edge of said second section of said groove; the first distance approximately equal to a second distance measured between said protrusion and said second protrusion such that insertion of said protrusion into said second section of said groove aligns an edge of said protrusion over said horizontal section such that said second protrusion rests on said horizontal section.

16. The pit cover of claim 13 further comprising an anchor threaded into the threaded hole, the anchor further affixed to a lifting device for removing the pit cover from the pit.

17. The pit cover of claim 13 further comprising: a plurality of cover sections each cover section including at least one block; one said plurality of cover sections said plate having two rail sections joined thereto.

18. The pit cover of claim 17 wherein said plurality of cover sections includes three cover sections; a first one of said three cover sections having an first edge adjacent to a first one of said rail sections; a second one of said three cover sections having an second edge adjacent a second one of said rail sections.

19. The pit cover of claim 18 wherein said first and second cover sections include machinery holes therein, said machinery holes sized such that a support can move through said machinery holes, said support affixed to machinery located in the pit.

20. A pit cover for covering a pit defined by a foundation, the pit cover comprising: a plate; a support section defining two opposing surfaces; a first distance and a second distance smaller than said first distance and measured between the two opposing surfaces; an interface section including an end such that when the pit cover is installed on the foundation, said end passes the first distance prior to passing the second distance and said end is disposed between said two opposing surfaces; said interface section associated with one of said plate or the foundation and the support section associated with the other one of said plate or the foundation; and at least one rail member jointed to said plate, the rail member configured to receive a portion of a rail car thereon.

21. The pit cover of claim 20 wherein said support is associated with the foundation and the interface section is associated with said plate; and wherein a depth measured between said end and a top surface of the plate is approximately equal to a height measured between a bottom of said support and a top of the foundation.

22. The pit cover of claim 20 further comprising a groove, said two opposing surfaces defined by said groove.

23. The pit cover of claim 20 further comprising a plurality of support members joined to said plate and disposed perpendicular to said plate; at least one said plurality of support members defining said interfacing section such that said end is defined by a surface of said at least one said plurality of support members.

24. The pit cover of claim 23 wherein the at least one rail member comprises two rail members.

25. The pit cover of claim 20 wherein said plate has a hole defining an area and further comprising a block having a threaded hole therein, said block affixed to a bottom surface of said plate such that said threaded hole aligns with said area.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 shows an exploded view of a pit cover according to the present invention;

(2) FIG. 2 shows the pit cover of FIG. 1 installed over a machinery pit having machinery installed therein.

(3) FIG. 3 is a top perspective detail view of the interior of the pit shown in FIG. 1.

(4) FIG. 4 is a bottom perspective detail view of the interior of the pit shown in FIG. 1.

(5) FIG. 5 is a perspective view of the block shown in FIG. 1.

(6) FIG. 6 is a top view of the block shown in FIG. 1.

(7) FIG. 7 is a side cutaway view of the block installed in the pit cover of FIG. 1.

(8) FIG. 8 is a perspective view of the lifting anchor installed in the block according to FIG. 1.

DETAILED DESCRIPTION OF THE INVENTION

(9) Referring now to the drawings, wherein like reference numerals designate corresponding structure throughout the views, the following examples are presented to further illustrate and explain the present invention and should not be taken as limiting in any regard.

(10) In FIG. 1, a plate 2 includes holes 4. Anchors 6 are threaded into a lifting block which is shown in more detail in FIG. 8. Rails 10 are positioned along the edges of the plate. Alternately, the rails 10 may be spaced apart at a distance corresponding to a standard rail separation distance and side covers 12/14 may be joined to the plate 2 as a single piece. Rails 10 are shown recessed such that the top surface of the rails is approximately level with the top surface of the plate. It is also understood that the rails could rest on top of and be joined to the plate. In the embodiment shown in FIG. 1, side covers 12/14 include machinery holes 16. These holes allow a support plate for the machinery located in the pit to extend through the pit cover.

(11) In the example shown, the particular pit cover is directed to machinery commonly referred to as a car hoist, where lift supports 32 extend through the machinery holes 16 to contact a rail car body above. The wheels or trucks are detached from the body of the rail car and the car hoist lifts the body a distance above the trucks/wheels so that repair can occur or replacement wheels/trucks can be positioned below and attached to the car body. Machinery holes are shown in the side covers 12/14, and there may further be machinery holes within the plate 2 of the center cover 18, depending on the particular machinery being covered.

(12) Side covers 12/14 and center cover 18 have a number of lifting blocks 20 and anchors 6 threaded therein when the pit covers 12, 14, 18 are to be removed from the pit. The pit covers 12, 14, 18 include support members 24 which may extend perpendicular to the plate 2. The protrusion may be considered part of additional support members 26, depending on the positioning of the additional support members 26 relative to the groove 28. The additional support members 26 as shown extend parallel to the rails 10 and provide a support structure for the load on the rails while also providing the protrusion that interacts with grooves 28. The end 30 of the protrusion extends below the plate 2. This protrusion is sized so that it fits into the groove 28 when the pit cover and the groove are properly aligned. A more detailed view of the groove and the groove/protrusion interface is found in FIGS. 3 and 4.

(13) In FIG. 2, lifting blocks 20 are shown with the anchors removed and the pit cover sections 12, 14, and 18 installed in the pit. As shown, the pit includes a foundation form 34 embedded in a foundation, however, it is understood that the supports for the pit cover sections 12, 14 and 18 may be attached directly to the foundation in lieu of being attached to the foundation form 34 as shown in FIGS. 1, 3 and 4. In FIG. 3, the support 36 is shown attached to the foundation form 34 and rests on a horizontal support 40. Horizontal support 40 includes holes for receiving bolts 38 therethrough in order to affix the support 36 to the foundation form and thus to the foundation.

(14) Groove 28 includes a first section 44 and a second section 46. First section 44 may be tapered and thus reduces in width or narrows from top towards the bottom. It is also understood that the groove 28 and protrusion 30 may be reversed with respect to the pit cover and foundation. For example, support 36 may include a protrusion 30 extending therefrom. The bottom of the pit cover or cover sections 12, 14, 18 would then include the groove which would narrow from the bottom towards the top. In either case, when the protrusion is inserted into the groove, the protrusion passes the first section and is guided by the taper towards the second section. The protrusion rests in the second section such that the top of the plate is approximately level with floor level of the shop where the machinery may be installed. Also shown in FIG. 3 is a column 32 extending from the floor of the foundation or the foundation embedment form. This column provides additional vertical support to the pit cover sections 12, 14, 18. The column can be adjustable in height. One adjustment mechanism includes a nut 46 or threaded section at the end of the column and bolt 50 having a second nut 48 threaded into the nut 46 that is attached to the column. Loosening of the second nut 48 with respect to the nut 46 allows for rotation of the bolt 50, thereby adjusting the length of the column. Once the desired length is achieved, the second nut 48 is tightened with respect to the nut 46 to lock the adjustment mechanism in place. Although the nut/bolt style adjustment mechanism is shown, one of skill in the art would understand that other adjustment mechanisms may be used. The bolt may rest directly on the bottom surface of the plate 2. In addition, a support plate 60 may be attached to the bottom surface of the plate 2 to provide added rigidity and to more evenly distribute the point load of the column throughout the plate 2.

(15) In FIG. 4, side supports 27 are shown interlocking with a peripheral edge of cover section 12. The side supports 27 include a vertical edge 52 spaced at a first distance from an edge 54 of the groove. As shown, the peripheral edge 58 of cover section 12 that is parallel to the rails 10 is spaced at a second distance from protrusion 56 and the first and second distances are approximately equal. In one embodiment, the first distance may be smaller than the second distance. In addition, the height of edge 52 is less than or equal to the height of second section 46 of the groove such that as the protrusion is guided into alignment, the side supports 27 do not interfere with installation of the pit cover and the pit cover can smoothly slide into proper alignment. As shown, the side supports may be integrally formed into the supports associated with the frame of the foundation embedment form (for example, water jet/plasma/laser cut from the same sheet). It is also understood that the side supports may be separately attached to the foundation or the foundation embedment form, for example by welding, nuts/bolts and others. Also shown in FIG. 4 is the bottom of the lifting block 20 installed in the pit cover.

(16) In FIG. 5-8, the block 20 includes a threaded hole 62 for receiving anchors 6. The block 20 includes first 64 and second 66 sections that define a shoulder 68. The shoulder contacts bottom surface 72 of the plate 2 so that the second section 66 of the block 20 can be inserted into the hole without the block 20 passing all the way through the hole 4. Weld 70 secures the block to the bottom surface 72 of the plate 2. Anchor 6 can thread into the threaded hole 62 such that chains, lifting straps or other similar items may be secured to the pit cover such that the pit cover can be removed and installed using a lifting device.

(17) The protrusion as shown in the figures is disposed generally vertical in relation to the pit cover. It is also contemplated that the protrusion and groove could be designed such that the absolute value of the slope or average slope of the groove may be less than the absolute value of the slope or average slope of the protrusion. With such a design, when the protrusion is located off center or out of alignment with respect to the pre-determined alignment positioning, an end of the protrusion will still be able to insert into the groove with limited or no interference. For example, a portion of the groove could be disposed at a 45 degree angle relative to horizontal and the protrusion could include a surface that is disposed at a steeper angle such as 60 degrees. Thus, a first width of the groove disposed could be measured above a second width assuming the groove is disposed on the support or the foundation. In this case, the first width would be wider than the second width. The end of the protrusion, which may rest on the support may have an end width equal to or slightly smaller than the second width. An intermediate or proximal end width of the protrusion can be measured at a height equal to the separation of the first and second widths. This intermediate or proximal end width would be less than the second width.

(18) The figures also show grooves and protrusions having generally straight edges or surfaces. It is understood that the groove and protrusion could be generally curved in shape or cross section, the protrusion could be designed with a tighter curve in relation to the groove in order to guide in order to guide the pit cover into proper alignment.

(19) The figures have shown the example where the groove within the support and the protrusion extends from the plate/cover. It is understood that the groove could be located in the plate/cover. In this case, the protrusion would extend from the support so that the protrusion and groove can interact to align the pit cover at the appropriate position. It is also understood that the appropriate position of the pit cover as defined by the groove/protrusion interface allows the rails in the pit cover to align with rails entering the pit cover from the shop floor or rail yard.

(20) Although the invention has been described with reference to a particular arrangement of parts, features and the like, these are not intended to exhaust all possible arrangements or features, and indeed many other modifications and variations will be ascertainable to those of skill in the art.