PUMP
20180163722 ยท 2018-06-14
Assignee
Inventors
Cpc classification
F04C15/0065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C15/0073
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/0809
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/332
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04C2/332
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An inner rotor (a drive side) includes a plurality of slots. An outer rotor (a driven side) includes a plurality of pendulum retaining grooves. Each of pendulums includes a head section swingably fitted into a corresponding one of the pendulum retaining grooves and a body section slidably fitted into the corresponding one of the slots. A torque transmission surface of the body section includes a straight line section and a curved section. At a reference angle position at which a perpendicular line orthogonal to an eccentric direction becomes parallel to the corresponding one of the slots, the straight line section makes a surface contact on a torque-transmission-side side surface to start a torque transmission. Until a torque transmission end point, the curved section contacts on opening edge of the corresponding one of the slots. A curved section profile is set to make mutually equal angular velocities between the two rotors.
Claims
1. A pump comprising: a cylindrical outer rotor having an inner peripheral surface on which a plurality of pendulum retaining grooves are formed, each pendulum retaining groove being of a letter C shape in cross section and being extended in an axial direction of the pump; an inner rotor disposed at an inner peripheral side of the outer rotor eccentrically to the outer rotor and having a plurality of slots formed on an outer peripheral surface of the inner rotor in a radial direction of the pump; and a plurality of pendulums, each pendulum having: a head section of a substantially circular shape in cross section slidably fitted into a corresponding one of the pendulum retaining grooves; and a body section of a substantially triangular shape in cross section connected to the head section via a neck section and slidably fitted into a corresponding one of the slots while contacting on side surfaces of both sides of the corresponding one of the slots and partitioning a space between the outer rotor and the inner rotor into a plurality of chambers, either of the outer rotor or the inner rotor being rotationally driven, wherein each of the pendulums has a torque transmission surface formed on one side surface of the body section opposed against a torque-transmission-side side surface of a corresponding one of the slots, the torque transmission surface having a profile such that a straight line section and a curved section extended from one end of an outer peripheral side of the straight line section to a side portion of the neck section are continued, the straight line section has a profile such that the straight line section makes a surface contact on the torque-transmission-side side surface of the corresponding one of the slots, at a reference angle position at which a perpendicular line orthogonal to an eccentric direction of the inner rotor and passing through a center of the inner rotor and the torque-transmission-side side surface of the corresponding one of the slots are made parallel to each other, and the curved section has a profile such that, at least, during a predetermined torque transmission angle including an angle into which 360 is equally divided by the number of pendulums, the curved section continues the contact on an opening edge of the torque-transmission-side side surface of the corresponding one of the slots and maintains rotational angles of both of the rotors mutually equally.
2. The pump as claimed in claim 1, wherein the inner rotor is rotationally driven, the outer rotor is driven, and the curved section is extended from the straight line section toward a reverse direction side to a rotation direction of the inner rotor and the reference angle position is a point at which the torque transmission is started.
3. The pump as claimed in claim 1, wherein the outer rotor is rotationally driven, the inner rotor is driven, and the curved section is extended from the straight line section toward a forward side of a rotation direction of the inner rotor and the reference angle position is a point at which the torque transmission is ended.
4. The pump as claimed in claim 1, wherein the curved section is projected and extended from a virtual plane connecting an outer peripheral surface of the head section and a terminal outer surface of an inner peripheral side of the body section.
5. The pump as claimed in claim 1, wherein the curved section is constituted by a projection section projected toward a side direction from a connecting section between the body section and the neck section and a recessed section is disposed at a position of the inner peripheral surface of the outer rotor adjacent to each of the pendulum retaining grooves to avoid an interference of the outer rotor against the projection section.
6. The pump as claimed in claim 1, wherein the opening edge at the torque-transmission-side side surface of each of the slots which is contacted on the curved section of the corresponding one of the pendulums is rounded.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
EMBODIMENTS FOR CARRYING OUT THE INVENTION
[0033] First, a basic structure of a pendulum slider (type) pump according to the present invention will herein be explained.
[0034]
[0035] The above-described housing 1 is divided into: a main frame (body) 11 formed by a cam ring housing chamber 13 as a recessed section; and a cover (not shown) enclosing an opening surface of cam ring housing chamber 13 in combination with this main body 11 as a lid. These main body (frame) 11 and cover are tightened together through bolts (not shown). Suction port 16 and discharge port 17 are respectively formed in crescent shapes.
[0036] Cam ring 2 is swingably supported within cam ring housing chamber 13 via a pin 14 attached onto one end of cam ring 2. Cam ring 2 is biased toward one of swing directions of cam ring 2 by means of a coil spring 15 attached onto the other end of cam ring 2.
A control hydraulic pressure chamber 18 is defined to oppose against a biasing force of coil spring 15 between the inner peripheral surface of cam ring housing chamber 13 and the outer peripheral surface of cam ring 2. A balance of the biasing forces of coil spring 15 and control hydraulic pressure chamber 18 determines a swing position of cam spring 2 and, thus, a pump capacity. It should be noted that, since this variable capacity mechanism is not an essential part of the present invention, the detailed explanation will herein be omitted.
[0037] Outer rotor 3 is formed cylindrically and its outer peripheral surface 3a is rotatably fitted into a cylindrical supporting surface 19 of cam ring 2. A plurality of pendulum (or plate) retaining grooves 21 each having a circular in cross section or a letter C shape in cross section are formed on an inner peripheral surface 3b of outer rotor 3 at a plurality of locations, for example, six locations of outer rotor 3. Each plate (pendulum) retaining groove 21 is extended in the axial direction of outer rotor 3 and both sides thereof are opened to end surfaces of outer rotor 3, respectively.
[0038] Inner rotor 4 arranged at the inner peripheral side of outer rotor 3 is positioned eccentrically with respect to a center of outer rotor 3 so that inner rotor 4 approaches inner peripheral surface 3b of outer rotor 3 and attached onto a drive shaft 6 so as to be rotated integrally with drive shaft 6.
In details, in the above-described first embodiment, since inner rotor 4 is the drive side and is mechanically driven according to an engine output and so on of the internal combustion engine. It should be noted that, since a relative eccentricity (quantity) between inner rotor 4 and outer rotor 3 is varied in accordance with the swing position of cam ring 2.
[0039] Six rectangular slots 22 are radially formed on an outer peripheral surface 4a of inner rotor 4 at equal intervals of distance, the number of slots 22 corresponding to that of plate (pendulum) retaining grooves 21. In details, each of slots 22 has mutually parallel pairs of side surfaces 22a, 22b and these pairs of side surfaces 22a, 22b are formed along radius lines of inner rotor 4 so as to parallel to radius lines of inner rotor 4. Each slot 22 is extended in an axial direction of inner rotor 4, both ends of each slot 22 opened to an end surface of inner rotor 4, and both ends of each slot 22 are opened to end surfaces of inner rotor 4.
[0040] As described above, as a result such that inner rotor 4 is eccentric to inner peripheral surface 3b of outer rotor 3, a space in a crescent shape is formed between inner rotor 4 and outer rotor 3. Then, this crescent shaped space is furthermore partitioned into six chambers 24 with six pendulums 5. Each of above-described pendulums 5 is formed in a plate like shape having a pendulum shaped cross section approximated to a substantially triangular shape, supported swingably on each of plate retaining grooves 21.
[0041] As easily appreciated from
[0042]
[0043] It should herein be noted that, in
[0044] Hence, torque-transmission-side side surface 22b of each of slots 22 which is the drive side pushes torque transmission surface 35 along rotation direction and this force is transmitted to outer rotor 3 via head section 31. Thus, outer rotor 3 is driven.
[0045] Such a transmission of the rotational torque as described above is basically carried out by a certain single pendulum 5 placed at a particular angle position from among six pendulums 5.
In the structure of the pump in which inner rotor 4 is the drive side, the certain single pendulum 5 placed at a discharge stroke side (namely, a side at which the volume of each of chambers 24 is decreased in association with the rotation) assumes the torque transmission. In the first embodiment shown in
[0046] It should herein be noted that straight line L denotes an eccentric direction of a center of inner rotor 4 with respect to a center of outer rotor 3 and line M which provides the torque transmission line is a perpendicular line orthogonal to eccentric direction L of inner rotor 4 passing through the center of inner rotor 4. When the angle position of inner rotor 4 which provides this perpendicular line M to be parallel to torque-transmission-side side surface 22b of the corresponding slot 22 is defined as a reference angule position. When inner rotor 4 reaches this reference angle position with respect to certain single slot 22, the torque transmission through certain single pendulum 5 in the corresponding one of slots 22 is started. Then, in this embodiment, torque transmission angle is set to 60 which is an angle into which 360 is equally divided by the number of pendulums 5 (six).
[0047] Then, when inner rotor 4 reaches this reference angle position, the torque transmission is started by certain single pendulums 5 at the corresponding one of slots 22. While inner rotor is rotated by 60 from the reference angle position, the torque transmission through the corresponding one of pendulums 5 is carried out. When one of pendulums 5 whose reference numerals 5A is rotated through 60, the torque transmission is ended. When the torque transmission through the subsequent one of pendulums 5 whose reference numeral is attached as 5C reaches torque transmission start point M (in other words, the reference angle position), this subsequent one of pendulums 5 (5C) continuously carries out the torque transmission. Thus, while inner rotor 4 and outer rotor 3 make one rotation, the torque transmission is continued without interruption. It should be noted that above-described torque transmission start point M and torque transmission end point N are determined by a profile of torque transmission surface 35 as will be described later.
[0048] Next, the profile of torque transmission surface 35 required to make the angular velocity of outer rotor 3 constant will furthermore be explained in more details.
[0049]
[0050] In more details, the profile of straight line section 35a is defined such that straight line section 35a makes a surface contact with torque-transmission-side side surface 22b of the corresponding one of slots 22 when inner rotor 4 is placed at the reference angle position as shown in
It should be noted that, in the embodiment shown in
[0051] In the structure described above, while the rotation torque is transmitted from inner rotor 4 to outer rotor 3 via each of pendulums 5, a difference between rotation angles of inner rotor 4 and outer rotor 3 gives zero.
That is, as shown in
[0052] In a state where straight line section 35a of torque transmission surface 35 makes the surface contact on torque-transmission-side side surface 22b when inner rotor 4 is placed at the reference angle position, point of application of force P1 is located on a most outer peripheral side of straight line section 35a. Hence, as a radial directional position from a center of inner rotor 4, force point P1 is located toward an outer peripheral side with respect to fulcrum P2 so that the torque transmission to outer rotor 3 in association with the lever action is carried out.
[0053] Whereas, at an angle position which is present before the forward (front) side than the reference angle position, for example, as shown in
[0054] Then, as inner rotor 4 is further rotated from the reference angle position, curved section 35b of torque transmission surface 35 is contacted on opening edge 22c of the torque transmission side of the corresponding one of slots 22 and the rotational torque transmission with contact point P1 as force application point. Then, this contact point P1 is gradually moved toward the outer peripheral side (in other words, toward the tip side) of curved section 35b. In other words, while contact point P1 is gradually moved toward the outer peripheral side of curved section 35b, the transmission of the rotational torque is continued. At this time, the rotational angle of outer rotor 3 when inner rotor 4 which is the drive side is rotated through a unit angle is determined according to the profile of curved section 35b. Hence, the profile of curved section 35b is set so that the rotational angle of inner rotor 4 and the rotational angle of outer rotor 3 are mutually equally maintained and the rotational angular difference of both inner and outer rotors 4 and 3 can be maintained at zero.
A specific profile of curved section 35b can be determined by plotting continuously contact point P1 required when, for example, each of inner rotor 4 and outer rotor 3 is rotated by an equal unit angle.
[0055] In this way, curved section 35b required to zero the rotational angular difference between inner rotor 4 and outer rotor 3 during torque transmission angle is relatively long and is projected largely toward the rear side (a reverse direction side) to rotational direction . In the first embodiment, curved section 35b is constituted by a projection section 36 which is projected far away from neck section 33. Hence, in the embodiment shown in
[0056] It should also be noted that a recessed section 37 is formed on the inner peripheral surface 3b of outer rotor 3 which is adjacent to each of pendulum retaining grooves 21 in order to avoid an interference between projection section 36 and outer rotor 3 when the corresponding one of pendulums 5 is largely inclined.
[0057] It should also be noted that, in the embodiment shown in
[0058] Next,
[0059] In such an arrangement described above, two pendulums 5 simultaneously carrying out the torque transmission at angular intervals of angles and which are initial and final angular stages of torque transmission angle . Hence, a load is dispersed into two pendulums 5 and when pendulums 5 carrying out the torque transmission are transited from one of slots 22 to the subsequent one of slots 22, this transition of two slots 22 becomes more smooth.
[0060] A comparative examples of the pendulum slider (type) pump will be explained by reference to
In the first and second embodiments according to the present invention, this perpendicular line M is coincident with the torque transmission line. However, in the comparative example, torque transmission angle from torque transmission start point m to perpendicular line M is present in both sides of perpendicular line M. In comparative example of
[0061] Although each of pendulums 50 in the comparative example shown in
Next,
[0062] That is, during the transition of first interval 1 from the state shown in
[0063] When inner rotor 4 exceeds the reference angle position, opening edge 220c of the corresponding one of slots 220 at the torque transmission side is contacted on curved section 350b of torque transmission surface 350 and the torque transmission is continued while moving on curved section 350b. In details, during second interval of 2, the torque transmission is continued while the contact point moving on curved section 350b. That is, during second interval 2, the torque transmission is carried out by curved section 350b.
[0064]
As shown in
[0065] Hence, such an angular velocity variation of outer rotor 3 is generated for each pendulum 50 (for each of 60) and a ripple of discharged fluid and a load variation in the drive source are introduced.
[0066] In order to prevent such a characteristic of the comparative example as described above, outer rotor 3 is rotated to follow up inner rotor 4 while maintaining the rotational angular difference between inner rotor 4 and outer rotor 3 at zero, in the above-described embodiments. Hence, the ripple of discharged fluid and the load variation in the drive source are suppressed.
[0067] It should be noted that the pump in the first embodiment shown in
[0068] It is, of course, possible to apply the present invention to a pump of a fixed capacity in which the eccentricity (quantity) is fixed. In addition, the number of pendulums 5 is not limited to six as described in the first embodiment. The present invention is applicable to the pump having an arbitrary number of pendulums 5.
[0069] Furthermore, the present invention is applicable to the pendulum slider (type) pump in which the outer rotor is the drive side and the inner rotor is driven side.
[0070]
[0071] It should be noted that outer rotor 300 is rotated in the counterclockwise direction shown by an arrow mark with . Accordingly, inner rotor 4 is driven and rotated in the same direction as outer rotor 300 to obtain the pump action. It should be noted that, since the torque is transmitted from torque transmission surface 35 of the corresponding one of pendulums 50 to torque-transmission-side side surface 22b of the corresponding one of slots 22 in the third embodiment of
[0072] In other words, the relationship between pendulums 5 and slots 22 in the case of pump shown in
[0073] Hence, even in the pump in the case of the third embodiment shown in
[0074] It should be noted that, although, in the third embodiment shown in
It should finally be noted that, in
[0075] This application is based on a prior Japanese Patent Application No. 2016-240779 filed in Japan on Dec. 13, 2016. The entire contents of this Japanese Patent Application No. 2016-240779 are hereby incorporated by reference. Although the invention has been described above by reference to certain embodiments according to the invention, the invention is not limited to the embodiments described above. Modifications and variations of the embodiments described above will occur to those skilled in the art in the light of the above teachings. The scope of the invention is defined with reference to the following claims.
EXPLANATIONS OF SIGNS
[0076] 1 . . . housing [0077] 2 . . . cam ring [0078] 3 . . . outer rotor [0079] 4 . . . inner rotor [0080] 5 . . . pendulums [0081] 21 . . . pendulum retaining grooves [0082] 22 . . . slots [0083] 22b . . . torque-transmission-side side surface [0084] 22c . . . opening edge [0085] 31 . . . head section [0086] 32 . . . body section [0087] 33 . . . neck section [0088] 35 . . . torque transmission surface [0089] 35a . . . straight line section [0090] 35b . . . curved section