Center-pillared full-face shaft drilling machine
09995086 ยท 2018-06-12
Inventors
- Hua Zhao (Zhengzhou, CN)
- Jianbin Li (Zhengzhou, CN)
- Kleuters Nikolaus (Zhengzhou, CN)
- Ningchuan Zhang (Zhengzhou, CN)
- Wei Xiao (Zhengzhou, CN)
- Xingjian Zhuo (Zhengzhou, CN)
- Dujuan Wang (Zhengzhou, CN)
- Lianhui Jia (Zhengzhou, CN)
- Yanping Dong (Zhengzhou, CN)
- Qian Zhou (Zhengzhou, CN)
Cpc classification
E21B21/01
FIXED CONSTRUCTIONS
E21B15/003
FIXED CONSTRUCTIONS
E21D5/04
FIXED CONSTRUCTIONS
E21B15/00
FIXED CONSTRUCTIONS
E21B33/13
FIXED CONSTRUCTIONS
International classification
E21B7/20
FIXED CONSTRUCTIONS
E21B15/00
FIXED CONSTRUCTIONS
E21D5/04
FIXED CONSTRUCTIONS
Abstract
A center-pillared full-face shaft drilling machine comprises a center pillar (1), device platforms (2), a derrick (3), a driving system (4), a personnel and material conveying system (5), a well wall support and protection system (6), a safeguard system (7), and an operation chamber (8). The derrick (3) is mounted at a wellhead. The operation chamber (8) is disposed on the derrick (3). The center pillar directly leads from the well bottom to the wellhead and is connected to a slide rack comprised in the derrick on the ground. The driving system (4) is mounted at the front end of the center pillar (1) of a device. The multiple device platforms (2) are sequentially mounted on the center pillar (1) of the device from rear to front. The personnel and material conveying system (5) and the safeguard system (7) are separately mounted on the device platforms at the rear of the driving system (4) and on the ground. The well wall support and protection system (6) is mounted on the device platforms at the rear of the driving system (4) and around the driving system (4). The shaft drilling machine solves the construction problem of large shafts in mines and the like, implements parallel construction operations of automated mechanical integrated complete devices having a series of functions such as shaft driving, residue discharging, support and protection, drainage and ventilation, facilitates dismounting and mounting of the device, saves preparation time, improves the construction efficiency, reduces construction cost, improves construction safety, and has a wide application range.
Claims
1. A center pillar and full face vertical shaft drilling machine which comprises a center pillar, a device platform, a derrick, a boring system, a transportation system for people and materials, a support system for wall reinforcement system, a safety system and a control room, characterized in that, the derrick is provided at a shaft head on which the control room is located, said center pillar extended from a shaft bottom to the shaft head directly while connecting to a sliding frame of the derrick, the boring system is installed at a front end of the center pillar, and on the center pillar sequentially from a rear end to the front end installed a plurality of device platforms, the transportation system for people and materials, and the safety system is installed on the device platform located at a rear end of the boring system and the ground surface, the support system for wall reinforcement system is installed on the device platform located at the rear end of the boring system and surrounding of the device platform located at the rear end of the boring system, wherein said center pillar comprises a plurality segments of main body, each having a hollow columnar structure, connected through flanges and fastening members to form said center pillar, wherein a primary hoist rail, a secondary hoist rail, a cable, a compressed air pipe, a concrete pipe, a clean water pipe, a pipe for slurry outflow, a pipe for slurry inflow and a mounting base for stabilizer are arranged along the peripheral edges of said main body of said center pillar, said hollow portion of said center pillar defines a passage for a ventilation and water passage module of said safety system, said safety system comprises a fan installed directly at an inner side of said center pillar.
2. A center pillar and full face vertical shaft drilling machine which comprises a center pillar, a device platform, a derrick, a boring system, a transportation system for people and materials, a support system for wall reinforcement system, a safety system and a control room, characterized in that, the derrick is provided at a shaft head on which the control room is located, said center pillar extended from a shaft bottom to the shaft head directly while connecting to a sliding frame of the derrick, the boring system is installed at a front end of the center pillar, and on the center pillar sequentially from a rear end to the front end installed a plurality of device platforms, the transportation system for people and materials, and the safety system is installed on the device platform located at a rear end of the boring system and the ground surface, the support system for wall reinforcement system is installed on the device platform located at the rear end of the boring system and surrounding of the device platform located at the rear end of the boring system, wherein said device platform comprises a fixed platform; and a retractable platform installed on a segment of module lining of said center pillar, wherein said retractable platform comprises a base platform, a small platform, a retractable cylinder and a seal member, wherein said base platform is fixedly connected to said center pillar and said retractable cylinder is fixedly provided around a peripheral edge portion of said base platform horizontally, wherein said retractable cylinder comprises a piston shaft and is connected to said small platform through one end of said piston shaft, wherein said small platform has an outer portion at which said seal member is provided, wherein said seal member has an outer end which is in contact with said module lining of said center pillar.
3. A center pillar and full face vertical shaft drilling machine which comprises a center pillar, a device platform, a derrick, a boring system, a transportation system for people and materials, a support system for wall reinforcement system, a safety system and a control room, characterized in that, the derrick is provided at a shaft head on which the control room is located, said center pillar extended from a shaft bottom to the shaft head directly while connecting to a sliding frame of the derrick, the boring system is installed at a front end of the center pillar, and on the center pillar sequentially from a rear end to the front end installed a plurality of device platforms, the transportation system for people and materials, and the safety system is installed on the device platform located at a rear end of the boring system and the ground surface, the support system for wall reinforcement system is installed on the device platform located at the rear end of the boring system and surrounding of the device platform located at the rear end of the boring system, wherein said derrick comprises a main body of derrick, said sliding frame, a pillar for sliding frame, a lifting cylinder, a movement arrangement, a crane for pillar, a manipulator for pillar, a power station and a muck chute; wherein said main body of derrick has a lower portion at which said movement arrangement is provided and an upper portion at which said pillar for sliding frame and said power station are installed, wherein said pillar for sliding frame guides a sliding movement of said sliding frame, wherein said lifting cylinder has one end connected to said sliding frame and another end connected to a bottom end of said pillar for sliding frame, wherein said crane for pillar is installed on said upper portion of said main body of derrick, wherein said manipulator for pillar and said muck chute are inclined and installed at said lower portion of said main body of derrick.
4. A center pillar and full face vertical shaft drilling machine which comprises a center pillar, a device platform, a derrick, a boring system, a transportation system for people and materials, a support system for wall reinforcement system, a safety system and a control room, characterized in that, the derrick is provided at a shaft head on which the control room is located, said center pillar extended from a shaft bottom to the shaft head directly while connecting to a sliding frame of the derrick, the boring system is installed at a front end of the center pillar, and on the center pillar sequentially from a rear end to the front end installed a plurality of device platforms, the transportation system for people and materials, and the safety system is installed on the device platform located at a rear end of the boring system and the ground surface, the support system for wall reinforcement system is installed on the device platform located at the rear end of the boring system and surrounding of the device platform located at the rear end of the boring system, wherein said boring system for the vertical shaft drilling comprises a cutter head with rear mounting construction, a retractable shield, a shield positioning ring, a main driver, a shield cylinder, a guiding pillar, a propulsion cylinder, a gripper sliding ring, a gripper and a gripper cylinder; wherein said cutter head is connected to said main driver, said main driver has an upper portion connecting to said guiding pillar, said guiding pillar has a upper portion connecting to said center pillar, said main driver is connected to said shield positioning ring, said shield positioning ring is connected to said retractable shield through telescopic structure and said shield cylinder to form a ring-shaped retractable shield, said guiding pillar has a key structure and has a sliding connection with said gripper sliding ring while both said guiding pillar and said gripper sliding ring are connected through said plurality of propulsion cylinders provided around all sides, said gripper is connected to said gripper sliding ring through telescopic structure and said gripper cylinder, said control station is installed on an upper portion said gripper.
5. A center pillar and full face vertical shaft drilling machine which comprises a center pillar, a device platform, a derrick, a boring system, a transportation system for people and materials, a support system for wall reinforcement system, a safety system and a control room, characterized in that, the derrick is provided at a shaft head on which the control room is located, said center pillar extended from a shaft bottom to the shaft head directly while connecting to a sliding frame of the derrick, the boring system is installed at a front end of the center pillar, and on the center pillar sequentially from a rear end to the front end installed a plurality of device platforms, the transportation system for people and materials, and the safety system is installed on the device platform located at a rear end of the boring system and the ground surface, the support system for wall reinforcement system is installed on the device platform located at the rear end of the boring system and surrounding of the device platform located at the rear end of the boring system, wherein said transportation system for people and materials comprises a slurry pump, a slurry inflow pipe, a slurry outflow pipe, a primary vibrating screen, a secondary vibrating screen, a tertiary vibrating screen, a primary hydrocyclone device, a secondary hydrocyclone device, a muck storage, a slurry storage tank, a rapid feeding device, a bucket, a main hoist, an auxiliary hoist, a slurry return pipe, a transportation pump, a slurry output pipe, a slurry input pipe, a primary slurry pump, a secondary slurry pump, a primary slurry tank, a secondary slurry tank and a cage; wherein said slurry pump is installed inside said main driver, said slurry inflow pipe is extended to inside said cutter head, said slurry outflow pipe has an inlet connected to said slurry pump and an outlet connected to said primary vibrating screen, said primary vibrating screen has a primary vibrating screen slag outlet corresponding to said muck storage, a muck storage slag outlet of said muck storage is connected to said primary slurry tank, said primary slurry tank is thoroughly connected to said secondary slurry tank, said secondary slurry tank has a bottom portion connecting to said primary slurry pump, said primary slurry pump has an inlet connecting to said secondary slurry tank and an outlet connecting to said primary hydrocyclone device, said primary hydrocyclone device has a primary hydrocyclone device slag outlet connecting to said secondary vibrating screen and a primary hydrocyclone device slurry outlet connecting to said secondary slurry tank and said slurry storage tank respectively, said secondary vibrating screen has a secondary vibrating screen slag outlet corresponding to said muck storage and a secondary vibrating screen slurry outlet connecting to said secondary slurry tank; said slurry storage tank has a bottom portion connecting to said secondary slurry pump, said secondary slurry pump has an inlet connecting to said slurry storage tank and an outlet connecting to said secondary hydrocyclone device, said secondary hydrocyclone device has a slag outlet connecting to said tertiary vibrating screen and a slurry outlet connecting to said slurry storage tank, said tertiary vibrating screen has a slag outlet corresponding to said muck storage and a slurry outlet corresponding to said slurry storage tank; said slurry input pipe is extended to the ground surface through said center pillar and connected to a slurry tank on the ground surface and has a bottom portion connecting to said slurry return pipe, while said slurry return pipe is connected to said slurry storage tank, said slurry return pipe has an outlet terminal arranged on a work surface of said cutter head; said slurry storage tank has a bottom portion connected to said transportation pump, said transportation pump is connected to said slurry output pipe, said slurry output pipe is connected to said pipe for slurry outflow installed on said center pillar and has an outlet arranged on the shaft opening and connected to external slurry treatment station; said muck storage has a bottom portion at which said rapid feeding device is arranged, said bucket and said cage are installed on said center pillar, said main hoist and said auxiliary hoist are installed on said upper portion of said derrick.
6. A center pillar and full face vertical shaft drilling machine which comprises a center pillar, a device platform, a derrick, a boring system, a transportation system for people and materials, a support system for wall reinforcement system, a safety system and a control room, characterized in that, the derrick is provided at a shaft head on which the control room is located, said center pillar extended from a shaft bottom to the shaft head directly while connecting to a sliding frame of the derrick, the boring system is installed at a front end of the center pillar, and on the center pillar sequentially from a rear end to the front end installed a plurality of device platforms, the transportation system for people and materials, and the safety system is installed on the device platform located at a rear end of the boring system and the ground surface, the support system for wall reinforcement system is installed on the device platform located at the rear end of the boring system and surrounding of the device platform located at the rear end of the boring system, wherein said support system for wall reinforcement comprises a module building system and an anchoring system, wherein said module building system comprises an auxiliary crane, a module board, a transportation concrete pipe, a buffer, a concrete mixing tank in shaft bottom, a concrete pump, a grouting pipe, and a concrete sealing ring, said anchoring system comprises a rig vehicle, a rig rail, a lifting cylinder, a multi-functional rig, a shotcreting manipulator and a material hoist; said auxiliary crane of said module building system is installed on a rear side of said device platform for inverted transportation of said module board, said entire module board and said concrete sealing ring forms a casting cavity, said buffer with multi-level is installed on said transportation concrete pipe, said transportation concrete pipe has a bottom end connected to concrete mixing tank, said concrete mixing tank has a bottom portion at which said concrete pump is installed, said concrete pump has an outlet connected to a grouting opening of said entire module board through said grouting pipe; said rig rail of said anchoring system is connected to said sliding ring through said lifting cylinder and has sliding connection with said guiding pillar, said rig vehicle is installed on said rig rail, said multi-functional rig is installed on said rig vehicle, said shotcreting manipulator is also installed on said rig rail, said material hoist is installed at a lower portion of said device platform which is position at a higher position function as an operation platform for steel binding.
7. The center pillar and full face vertical shaft drilling machine according to claim 6, characterized in that, said entire module board is formed by assembling a plurality groups of individual module board unit and is secured directly onto all sides of the wall of the shaft.
8. The center pillar and full face vertical shaft drilling machine according to claim 6, characterized in that, said support system for wall reinforcement further comprises an advanced grouting system and a concrete additives filling apparatus, said advanced grouting system is formed by said multi-functional rig and said grouting pump, said grouting pump is installed on said device platform at a rear position.
9. A center pillar and full face vertical shaft drilling machine which comprises a center pillar, a device platform, a derrick, a boring system, a transportation system for people and materials, a support system for wall reinforcement system, a safety system and a control room, characterized in that, the derrick is provided at a shaft head on which the control room is located, said center pillar extended from a shaft bottom to the shaft head directly while connecting to a sliding frame of the derrick, the boring system is installed at a front end of the center pillar, and on the center pillar sequentially from a rear end to the front end installed a plurality of device platforms, the transportation system for people and materials, and the safety system is installed on the device platform located at a rear end of the boring system and the ground surface, the support system for wall reinforcement system is installed on the device platform located at the rear end of the boring system and surrounding of the device platform located at the rear end of the boring system, wherein said safety system comprises a sinking pump, a power and control module, a ventilation and water passage module, a stabilizer, a stabilizing vehicle for sinking pump, a flat car for shaft cover and a spare pillar, wherein said power control module comprises a main the control room, an oil pump, an electrical cabinets, a transformer, an air compressor, a pumping station, a power cable, a communication cables and a cable reel, said ventilation and water passage module comprises a fan, an air duct formed from an inner side of said hollow portion of said center pillar and a clean water pipe, said sinking pump is hanged directly at a bottom portion of said center pillar and full face vertical shaft drilling machine through said stabilizing vehicle for sinking pump at said upper portion of said derrick, said sinking pump has a water inlet which penetrates through said retractable shield of said boring system to said slurry storage of said cutter head, said power and control modules are distributed and installed on different device platforms and the ground surface, said stabilizer is installed in said mounting base for stabilizer of said center pillar, said flat car for shaft cover is installed independently on an independent rail on the ground surface, said spare pillar is arranged on a side of said machine for backup.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The following is a brief description of the preferred embodiments of the present invention with accompanying drawings, wherein:
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(12) The numerical references in the drawings:
(13) 1. Center pillar; 101. Main pillar; 102. Primary hoist rail; 103 secondary hoist rail; 104. Cable; 105. Compressed air pipe; 106. Concrete pipe; 107 clean water pipe; 108. Pipe for slurry outflow; 109. Pipe for slurry inflow; 110. Mounting base for stabilizer; 2. Device platform; 201. Fixed platform; 202. Retractable platform; 202-1. Base platform; 202-2. Small platform; 202-3. Retractable cylinder; 202-4. Seal member; 3. Derrick; 301. Main body of derrick; 302. Sliding frame; 303. Pillar for sliding frame; 304. Lifting cylinder; 305. Movement arrangement; 306. Crane for pillar; 307. Manipulator for pillar; 308. Power station; 309. Muck chute; 4. Boring system; 401. Cutter head; 402. Retractable shield; 403. Shield positioning ring; 404. Main driver; 405. Operation station; 406. Shield cylinder; 407. Guiding pillar; 408. Propulsion cylinder; 409. Gripper sliding ring; 410. Gripper; 411. Gripper cylinder; 5. Transportation system for people and materials; 501. Slurry pump; 502. Slurry inflow pipe; 503. Slurry outflow pipe; 504. Primary vibrating screen; 505. Secondary vibrating screen; 506. Tertiary vibrating screen; 507. Primary hydrocyclone device; 508. Secondary hydrocyclone device; 509. Muck storage; 510. Slurry storage tank; 511. Rapid feeding device; 512. Bucket; 513. Main hoist; 514. Auxiliary hoist; 515. Slurry return pipe; 516. Transportation pump; 517. Slurry output pipe; 518. Slurry input pipe; 519. Primary slurry pump; 520. Secondary slurry pump; 521. Primary slurry tank; 525. Secondary slurry tank; 523. Cage; 6. Support system for wall reinforcement; 601. Auxiliary crane; 602. Module board; 603. Transportation concrete pipe; 604. Buffer; 605. Concrete mixing tank in the shaft bottom; 606. Concrete pump; 607. Grouting pipe; 608. Concrete sealing ring; 609. Rig vehicle; 610. Rig rail; 611. Lifting cylinder; 612. multi-functional rig; 613. Shotcreting manipulator; 614. Material hoist; 615. Grouting pump; 7. Safety system; 701. Sinking pump; 702. Power control module; 703. Ventilation and water passage module; 704. Stabilizer; 705. Stabilizing vehicle for sinking pump; 706. Flat car for shaft cover; 707. Spare pillar; 8. Control room.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Embodiment 1
(14) Referring to
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(19) Referring to
(20) Referring to
(21) Referring to
(22) The process of the present invention is as follows:
(23) The main equipment is hanging onto the derrick 3 which is mounted on the ground surface through the center pillar 1. Through the lifting cylinder 304, the sliding frame 302 and the pillar for sliding frame 303 of the derrick, the upward and downward movement of the entire machine is controlled, and the lifting or forward excavation process of the equipment is realized. During excavation, the retractable shield 402 is firmly secured to the wall through gripping by the shield cylinder 406 to stabilize the cutter head 401 and provide anti-torque to other equipment. The gripper cylinder 411 provides gripping force to the gripper 410 to secure onto the wall, thus providing auxiliary anti-torque to the retractable shield to prevent rotational movement of equipment during the excavation process. The main driver 404 is started to drive the cutter head 401 to process excavation and rock breaking and the lifting cylinder 304 on the ground surface is used to control the applied pressure of the cutter head 401 to realize high efficient excavation process. The rock fragment resulted from cutting action of the cutter head 401 is carried by the high speed flowing slurry and is transported by the slurry pump 501 through pumping to the slurry treatment station. Through the primary vibrating screen, 504, the secondary vibrating screen 505, the tertiary vibrating screen 506, the primary hydrocyclone device 507 and the secondary hydrocyclone device 508, slag and slurry are separated and are arranged to store inside the muck storage 509 and the slurry storage tank 510 respectively. The slag inside the muck storage 509 is loaded into the bucket 512 rapidly through the rapid feeding device 511 at its bottom portion, transported outside to the ground surface through the main hoist 513, and then loaded to a vehicle through the muck chute 309 to transport to a predetermined location. The slurry stored inside the slurry storage tank 510 is backflow to the cutter head through the slurry return pipe 515 for carrying out another cycle, thus a continuous slag removal process is achieved. The highly concentrated slurry deposited on the bottom of the slurry storage tank 510 is transported to the treatment station on the ground surface through the transportation pump 516. The deterioration of slurry after a long period of usage in the shaft bottom will occur and require a replacement of new and quality slurry, which is transported through the pipe for slurry inflow 109 of the center pillar and the slurry input pipe 518 to the slurry storage tank. The slurry after deterioration is pumped out through the transportation pump 516. Thus the replacement of slurry is completed to meet the construction need.
(24) During the excavation process of the equipment, construction steps such as manual binding of steel, anchoring, spraying and casting steps are processed at the same time. The auxiliary hoist 514 is used to transport the materials required for wall support downward to the shaft. The material hoist 614 is used to distribute the materials to different construction sites. The multifunctional rig 612 is utilized for anchoring construction, manual binding is carried out for steel binding to construct the steel arch, then the shotcreting manipulator 613 is employed for carrying spraying for wall support such that incidences such as wall collapse is prevented. In the rear portion of the equipment, process secondary binding of steel and install the concrete sealing ring 608, transport the module board 602 by utilizing the auxiliary crane 601 and process casting. Then, connect the grouting pipe 607, transport concrete from the ground surface through the concrete pipe 106, the transportation concrete pipe 603 and the buffer 604 to the concrete mixing tank 605 in the shaft. Thereafter, the concrete is pumped through the concrete pump 606 to transport to an inner portion of the module board to complete the wall casting process.
(25) During the construction process, advanced geological survey is conducted by utilizing the multi-functional rig 612. If special strata is encountered, the multi-functional rig 612 and the grouting pump 615 are used to carrying out grouting reinforcement for the sides of the wall and the front of the machine. The geological condition is improved and the construction safety is ensured.
(26) As the equipment is processing excavation continuous at a downward direction, after the particular stroke of the lifting cylinder 304, the center pillar 1 and the auxiliary pipelines is completed, an extension process of the center pillar is required. Utilize the flat car for shaft cover 706 to lock the flange of the center pillar, remove the connecting bolts, move the sliding frame 302 at a upward position, disconnect the center pillar 1, hoist the spare pillar 707 rapidly through the crane for pillar 306 and utilize the manipulator for pillar 307 to precisely control and complete the docking of pillars. Thus, the extension of the center pillar 1 and other pipelines is processed. There is no need to transport the pipelines to the bottom of the shaft, the operation is convenience and highly efficient.
(27) The center pillar and full face vertical shaft drilling machine according to the preferred embodiment of the present invention realizes the simultaneous operation of shaft drilling, support reinforcement and slag removal steps, thereby increasing the construction efficiency of shaft excavation, providing widespread applicability and construction safety. The construction time is shortened, the construction cost is lowered and has great significance for large-scale promotion.
(28) One skilled in the art will understand that the embodiments of the present invention as shown in the drawings and described above are exemplary only and should not be limited as such. The embodiments have been shown and described for the purposes of illustrating the functional and structural principles of the present invention and is subject to change without departure from such principles.