Railway sleeper composed of fibre-reinforced stoneware

Abstract

A new type of railway sleeper is composed of fiber-stabilized stoneware. By using a plurality of fiber-layered stone plates bonded to one another in such a way that prestress is generated in the stoneware, a permanently high-performance-capable sleeper is obtained, which is made of natural materials such as granite or basalt which occur almost everywhere on the earth in unlimited quantities and have a substantially longer service life and are substantially more resistant to influences of the weather and the environment than previous solutions. In addition, the sleeper or the intermediate spaces thereof are equipped with photovoltaic modules which together form a power unit when they are coupled together and connected electrically to the rails. Such sleepers can also be partially hollow as a light weight design variant. Lightweight variants with a hollow profile can be filled entirely or partially with track ballast from the side during the laying process.

Claims

1. An arrangement comprising: a flat or curved earthenware beam, characterized in that the earthenware beam lies in a core of the arrangement and is stabilized with fiber to prevent breaches, the earthenware beam having at least two sides, an earthenware covering layer and a pre-tensioned interlayer arranged on each of the two sides, wherein the fiber and a connecting matrix serve as the pretensioned interlayer connecting the earthenware covering layer with the earthenware beam, and the arrangement is configured as a sleeper for railway tracks.

2. The arrangement according to claim 1, characterized in that the fiber matrix includes a fibrous material selected from a glass fiber, carbon fiber, mineral fiber, aramid fiber, natural fiber or steel fibers, or a mixture of these fibers.

3. The arrangement according to claim 2, characterized in that the natural fiber is flax, hemp, maize, cotton, wood, bamboo or a carbonized plant fiber.

4. The arrangement according to claim 2, characterized in that the connecting matrix is a matrix of resins produced from renewable plant materials.

5. The arrangement according to claim 1, characterized in that the matrix is selected from the group consisting of epoxy resins, thermoplastic resins and synthetic resins and the earthenware beam is made of granite, marble, basalt, sandstone, slate, concrete, resin-bonded quartz, stone dust or ceramic.

6. The arrangement according to claim 1, characterized in that the matrix of the earthenware beam contains different fibers in different layers.

7. The arrangement of claim 1, characterized in that a visible side surface of the earthenware beam is polished or ground to ensure different water absorption behavior and different optics through different porosity levels.

8. The arrangement of claim 1, characterized in that a surface of the earthenware covering layer on top of the earthenware beam or a space between two sleepers or both is occupied by a photovoltaic layer.

9. The arrangement of claim 8, characterized in that the photovoltaic layer has a frame by means of which the photovoltaic layer is mounted onto the surface of the earthenware covering layer on top of the earthenware beam.

10. The arrangement of claim 8, characterized in that the photovoltaic layer is connected to a surface of the earthenware covering layer on top of the earthenware beam and can not be removed without damage.

11. The arrangement of claim 1, characterized in that a ribbed plate is attached between one of the railway tracks and the beam by plugs.

12. The arrangement of claim 1, characterized in that the earthenware beam is completely hollow on the inside and constitutes a pipe or is partially hollowed or has a closed or partially closed cavity, the cavity is partially or completely filled with ballast.

13. An apparatus, comprising: a railway sleeper having a core comprising an earthenware beam having at least two sides, an earthenware covering layer and a pre-tensioned layer arranged on each of the two sides, wherein the pre-tensioned layer includes a fiber and a connecting matrix serving as an interlayer connecting the earthenware covering layer with the earthenware beam; and at least one rail connected to the railway sleeper.

14. The apparatus of claim 13, wherein the earthenware covering layer comprises natural stone, and the fiber comprises carbon fiber.

Description

BRIEF DESCRIPTION OF THE DRAWING FIGURES

(1) FIG. 1 is an illustration of one embodiment of a railway sleeper according to the disclosure;

(2) FIG. 2 is a cross-section taken along line F-F of FIG. 1;

(3) FIG. 3 illustrates another embodiment in a cross-section along line F-F of FIG. 1;

(4) FIG. 4 illustrates a hollow railway sleeper; and

(5) FIG. 5 illustrates a cross-section along line F-F of FIG. 4.

DETAILED DESCRIPTION

(6) One of the many possible embodiments of the invention described in FIG. 1 is a side view of a 15 cm thick slab of granite (1) which has a fiber coating connected with the matrix (2) of an upper (3) and lower cover plate (4). A mechanical bridge in the form of a plastic rib plate (7) is screwed with the plate composite stone (1-4) with the help of screw mounting pins (5). The insulating ribbed plate (7) supports the rail (8), allowing its fastening by means of staples (6) which are held by fastening pins (5) and it holds the rail under pretension downwards. The sleeper itself is located in the gravel bed (9).

(7) FIG. 2 shows the body in FIG. 1 in cross section F-F, which is about 15 cm thick granite plate (1), which is connected via a fiber coating with the matrix (2) of an upper (3) and lower cover plate (4), a mechanical bridge in the form of a plastic rib plate (7) is joined to the plate composite stone (1-4) with screw mounting pins (5) and plastic dowels (6). The insulating ribbed plate (7) supports the rail (8), allowing its fastening by means of clamps (9) of the fastening pins (5) and it holds the rail downwards under pretension.

(8) A thin-film solar panel (10) is applied on the polished surface of the upper stone cover plate by means of a frame (11) which may also have a rear ventilation if necessary.

(9) Provisionally, such sleepers can be also made of concrete, until sufficient stone material is found and mined. In this case, the fiber is ideally mixed into the concrete.

(10) In FIG. 3, the body of FIG. 1 is shown in section F-F as a partially hollow model of a sleeper (1) with an internal cavity (12).

(11) FIG. 4 shows the body of FIG. 1 as a hollow railway sleeper and FIG. 5 shows its Section F-F, where the open side of the hollow body has been filled from the side with rail-gravel (9).