Mobile strapping device having a display means
09994341 ยท 2018-06-12
Assignee
Inventors
Cpc classification
B65B13/22
PERFORMING OPERATIONS; TRANSPORTING
B25F5/02
PERFORMING OPERATIONS; TRANSPORTING
B65B13/32
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B13/02
PERFORMING OPERATIONS; TRANSPORTING
B65B13/32
PERFORMING OPERATIONS; TRANSPORTING
B65B13/22
PERFORMING OPERATIONS; TRANSPORTING
B25F5/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Various embodiments of the present disclosure are directed to a mobile strapping device for wrapping material to be packed with a strap, the device comprising: a tensioning unit for applying a strap tension to a loop of a strap, a welding unit for producing a welded connection on two superimposed regions of the strap loop, a housing with a front housing region formed as a cover for the tensioning unit and a rear housing region for receiving a rechargeable energy store, and a handle arranged between the front and the rear housing regions for holding the strapping device. The device also includes a display device arranged on the rear housing region and configured to display operating information of the strapping device.
Claims
1. A mobile strapping apparatus comprising: a tensioning device configured to apply a band tension to a loop of a strapping band; a fastening device configured to fasten to one another two regions of the loop of the strapping band situated one atop the other; an energy supply configured to provide drive energy for motor-imparted drive movements of the mobile strapping apparatus; an electric plug connection; a housing having: (1) a front housing region formed as a cover for at least part of the tensioning device; (2) a rear housing region including a first receptacle configured to slidably removably receive the energy supply, and a second receptacle positioned above the first receptacle; and (3) a handle extending between the front housing region and the rear housing region; and a modular assembly receivable in the second receptacle, the modular assembly including: (1) a display device including a combined operating and display panel, the display device configured to display operational information of the mobile strapping apparatus via the combined operating and display panel; (2) a control circuit board configured to control the mobile strapping apparatus; and (3) an assembly plug connection configured to (1) engage the electric plug connection to electrically couple the modular assembly with the mobile strapping apparatus, and (2) disengage from the electric plug connection to facilitate removing the modular assembly from the second receptacle, wherein, when the assembly plug connection is engaged with the electric plug connection, the control circuit board is positioned between (1) the combined operating and display panel and (2) the energy supply.
2. The mobile strapping apparatus of claim 1, wherein at least part of the display device is visible with respect to a plan view of the strapping apparatus when positioned in a horizontal usage position.
3. The mobile strapping apparatus of claim 1, wherein the energy supply includes a battery.
4. The mobile strapping apparatus of claim 3, wherein the battery is rechargeable.
5. The mobile strapping apparatus of claim 1, wherein display elements and operating elements are displayable on the combined operating and display panel, and the display elements can be at least partially hidden.
6. The mobile strapping apparatus of claim 1, wherein different information can be displayed alternately on an identical region of the combined operating and display panel.
7. The mobile strapping apparatus of claim 1, wherein the display device includes a touch screen.
8. The mobile strapping apparatus of claim 1, which includes a rocker actuatable by an actuating device.
9. The mobile strapping apparatus of claim 8, wherein the actuating device is arranged on a top side of the housing.
10. The mobile strapping apparatus of claim 9, wherein the actuating device includes a pushbutton.
11. The mobile strapping apparatus of claim 1, wherein the second receptacle of the rear housing region includes (1) a position catch and (2) a positioning guide in the form of an elongated protrusion.
12. The mobile strapping apparatus of claim 11, wherein the modular assembly includes a position lock, and wherein a portion of the modular assembly defines a positioning groove in the form of an elongated recess.
13. The mobile strapping apparatus of claim 12, wherein the elongated protrusion of the second receptacle is configured to guide the modular assembly into an assembled position within the second receptacle via the elongated recess of the modular assembly.
14. The mobile strapping apparatus of claim 13, wherein the position lock is configured to engage with the position catch to secure the modular assembly in the assembled position.
15. The mobile strapping apparatus of claim 14, wherein to facilitate removing the modular assembly from the assembled position in the second receptacle, (1) the position lock disengages from the position catch and (2) the positioning guide slidably removes from the positioning groove.
16. A mobile strapping apparatus comprising: a tensioning device configured to apply a band tension to a loop of a strapping band; a fastening device configured to fasten to one another two regions of the loop of the strapping band situated one atop the other; an energy supply configured to provide drive energy for motor-imparted drive movements of the mobile strapping apparatus; a rear housing electrical plug; a housing including: (1) a front housing region configured to cover at least part of the tensioning device; (2) a rear housing region including: an elongated protrusion; and a position catch; and (3) a handle extending between the front housing region and the rear housing region; and a modular assembly including: a display device configured to display operational information of the mobile strapping apparatus; a control circuit board configured to control the mobile strapping apparatus; an assembly electrical plug configured to electrically connect to the rear housing electrical plug to facilitate attaching the modular assembly to the rear housing region; a portion of the modular assembly defining an elongated recess configured (1) to receive the elongated protrusion and (2) to guide the modular assembly into an assembled position within the rear housing region; and a position lock configured to engage with the position catch to secure the modular assembly in the assembled position; and wherein, to facilitate replacement of the modular assembly, the modular assembly is removable from the assembled position within the rear housing region by: (1) disengaging the position lock from the position catch; (2) separating the modular assembly electrical plug from the rear housing electrical plug; and (3) slidably removing the elongated protrusion from the elongated recess.
Description
(1) The invention will be discussed in more detail on the basis of exemplary embodiments which are illustrated purely schematically in the figures, in which:
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(13) One embodiment of the manually actuatable mobile strapping appliance 1 (strapping apparatus) shown in
(14) By means of the strapping appliance 1, a loop (not illustrated in any more detail in
(15) Subsequently, at a point of the band loop at which two layers of the band 10 lie one above the other, welding of the two layers can be performed by means of the fastening device, which is formed as a friction welding device 13 of the strapping appliance. The band loop can hereby be permanently closed. For this purpose, the friction welding device 13 is equipped with a welding shoe 11 which, by way of mechanical pressure on the strapping band and a simultaneous oscillating movement with a predetermined frequency, causes the two layers of the strapping band 10 to melt. The plasticized or molten regions of the two band layers flow into one another and, after the band 10 cools, a connection between the two band layers then forms during a cooling period. If necessary, the band loop may then simultaneously be severed from a supply roll (not illustrated) of the band 10 by means of a severing device 12 of the strapping appliance 1. Subsequently, the strapping appliance 1 can be removed from the article for packing and from the band strap produced.
(16) The actuation of the tensioning device 6, the advancement of the friction welding device 13 by means of a transfer device of the friction welding device 13, and also the use of the friction welding device per se, and the actuation of the cutting device, are performed using only one common electric motor 14, which provides a respective drive movement for these components. The structural solution provided for this purpose may correspond to that described in WO2009/129634 A1, the content of disclosure of which is hereby incorporated by reference. For the supply of electricity, an exchangeable battery 15, which can in particular be removed in order to be charged, is arranged on the strapping appliance. A supply of other external auxiliary energy, such as for example compressed air or further electricity, is duly not provided in the case of the preferred strapping appliance as per
(17) In the present case, the portable, mobile strapping appliance 1 has an actuation element 16, configured as a press switch, which is provided for setting the motor in operation and which will hereinafter be referred to as tensioning pushbutton. For the actuation element 16, it is possible to set three modes by means of a mode switch 17 (
(18) During the formation of a fastening, after the band has been placed, in the form of a loop, around the article for packing, is guided here in a predetermined manner in one layer through the tensioning device 6 and in two layers through the fastening device. In other embodiments of the invention, it may also be provided that the strapping band is arranged in two layers between the tensioning wheel and the tensioning plateor some other counter support which interacts with the tensioning wheelfor the tensioning process. The intended band tension is imparted by engagement of the tensioning device 6 into the upper layer, guided through the tensioning device 6, of the band and by way of a pulling-back movement of the band. Thereafter, the welding shoe 11 is lowered in the direction of a counter support surface 22 of the base plate 4. Depending on the activated operating mode of the strapping appliance 1, this takes place automatically following the completion of the tensioning process or as a result of separate triggering of the friction welding process by actuation of the pushbutton provided for the purpose. During the friction welding process, the band remains clamped between the tensioning wheel 7 and the tensioning counter support 23, and is held there during the formation of a fastening. During this method step of forming the strapping, the tensioning device has the function of a band clamp or of a clamping device which, by way of two interacting clamping elements, clamps the band between them. As a result of the lowering of the welding shoe 11, the two band layers that have been guided through the fastening device are pressed against one another and against the counter support surface 22.
(19) In the fastening device, the band is arranged in two layers, wherein the lower band layer lies with its lower band surface against the inclined counter support surface 22 and is pressed against the latter. With the upper surface, the lower band layer lies against the lower surface of the upper band layer. The welding shoe 11 presses against the upper surface of the upper band layer. In said position of the band, the friction welding device 13 commences the formation of a fastening by way of the oscillating movement of the welding shoe 11 transversely with respect to the longitudinal profile of the band. In this way, the two band layers bearing against one another are melted. The materials of the band layers flow into one another and form a cohesive connection during the subsequent cooling process when the oscillating movement of the welding shoe has been stopped. Subsequently, the welding shoe 11 is moved away from the counter support surface 22 and the tensioning device 6 is removed from the band, whereby the clamping action is eliminated, and the two band layers are released.
(20) The strapping appliance according to the invention is equipped with the operating and display panel 25, which may also be in the form of a touchscreen. The touchscreen may be a resistive or capacitive touch-sensitive areal screen (display), wherein other forms of touchscreen could also be used. In the exemplary embodiment, the touchscreen has a substantially rectangular display and operating surface 25a. Such touchscreens are marketed for example by the company Ad Metro, 1181 Parisien Street, Ottawa, Ontario, Canada K1B 4W4, which can be sourced in Germany from the company Interelectronix e.K., Ottostrasse 1, 85649 Hofolding.
(21) In other embodiments, the display and operating device may also have conventional switch pushbuttons or other operating elements, in particular foil pushbuttons and other pushbuttons in the case of which the position of the pushbutton is fixedly and invariantly predefined, and a mechanical change in the switching state of said switching pushbutton is effected not just by touch but (also) by pressure. In such alternative embodiments, information regarding the state of the strapping apparatus may likewise be performed by way of conventional display devices without operating elements integrated into the display area, such as for example by way of LCD or TFT displays.
(22) Even though the illustrations of
(23) On the display and operating panel 25a, it is possible for different items of information and touch-sensitive actuation or input elements to be displayed alternately or simultaneously. It is possible for different display and input levels to be provided, which can be selected and deselected and in which in each case different items of information and actuation and input elements can be displayed. The displayed elements may in particular provide information regarding the state and settings of the strapping appliance and of its components. As actuation elements, it is possible in particular for multiple pushbuttons 17 to 19, which can be triggered by touch, to be displayed. With said pushbuttons, it is possible to preselect and set the above-described different modes of manual (MAN), semi-automatic (SEM) and automatic (AUTO) of the strapping appliance, and parameters of the strapping processes. Settable and displayed parameters may for example be the tensioning force, the welding time and the cooling time. The setting may be performed by adding or subtracting predefined steps of the respective value by actuating the plus or minus pushbuttons 18, 19, and by confirming the value to be set by means of the mode switch 17, which in this case functions as a confirmation pushbutton. By actuation of the mode switch 17, the set value is stored in the controller in order to be utilized during the subsequent strapping process. Likewise, the band type used may be displayed and selected by selecting from a predefined list of band types 26. Furthermore, present operating states may be displayed, such as for example the state of discharge 27 of the battery and, during the tensioning process, by way of a progress bar 28, the tensioning force already attained as a fraction of the set tensioning force to be attained.
(24) The values preset in this way are displayed by the strapping appliance on the display panel 32 and are utilized during strapping processes until the parameter values are changed again. The strapping processes themselves are triggered or started by way of the tensioning pushbutton 16, as a further actuation element, which is arranged in an ergonomically expedient manner in the region of the front end of the handle of the strapping appliance 1. To be able to place the band into the tensioning device, a rocker pushbutton 20 is arranged below the tensioning pushbutton 16, which rocker pushbutton may for example, and preferably, be in the form of a press button. By pressing the rocker pushbutton 20, the rocker 8 is opened, that is to say the rocker is pivoted with its tensioning plate 23 away from the tensioning wheel 7, such that a gap is formed between the tensioning plate 23 and the tensioning wheel 7. For as long as the rocker pushbutton 20 remains depressed, the tensioning plate 23 of the rocker is arranged with a spacing to the tensioning wheel 7, such that the band can be placed into the tensioning device between the tensioning plate 23 and the tensioning wheel 7. When the rocker pushbutton 20 is released, the rocker 8 pivots with the tensioning plate 23 in the direction of the tensioning wheel 7, whereby the tensioning plate 23 bears against the underside of the band, and the top side of the band bears against the tensioning wheel 7.
(25) If the strapping appliance 1 is held by the handle 3, the tensioning pushbutton 16 can be actuated using the thumb of the hand that is holding the handle 3. The rocker pushbutton 20, which is arranged on the underside of the handle 3, can in this case be actuated in an ergonomically expedient manner by way of the index finger, without an adjustment of grip being necessary for this purpose. In other embodiments according to the invention, the rocker pushbutton 20 may also be arranged on the top side of the strapping appliance, in particular in the direct vicinity of the tensioning pushbutton 16, such that both the tensioning pushbutton 16 and the rocker pushbutton 20 can be actuated using the thumb of the hand that is gripping the handle 3. Here, the tensioning pushbutton 16 may be responsible for triggering both the tensioning process and the welding process, wherein, by setting the corresponding mode, it may be provided that a single press of the tensioning pushbutton triggers both the tensioning process and the subsequent connecting process. By selecting a different operating mode, it is also possible for only the tensioning process to be initiated by way of a single press of the tensioning pushbutton. To carry out the connecting or welding process, it is then necessary for the tensioning pushbutton to be pressed once again.
(26) In an alternative embodiment to this, it is also possible for (only) one combination pushbutton to be provided on the strapping appliance, in particular in the region of the handle, which combination pushbutton has two actuation regions, one for the tensioning and welding, and one for the rocker actuation. In this case, too, it is optionally possible here for the tensioning and welding process to be triggered by way of only one actuation, or by way of mutually separate actuation processes, of one actuation region. The tensioning process may be triggered by way of a single actuation, and the connecting process may be triggered by way of a multiple actuation following the tensioning process, in particular by way of a double-click. The other actuation region is provided for the rocker actuation. Such a combination pushbutton may be situated for example at least approximately at that location on the strapping appliance at which the tensioning pushbutton 16 is arranged in
(27) In a further alternative embodiment, it is possible, in particular in the region of the handle 3, for a dedicated pushbutton to be provided for each of the three functions. In this case, to trigger the respective process, it may be provided that only a single actuation of the respective pushbutton is required in each case.
(28) In all embodiments, it is preferable if the pushbuttons assigned to the tensioning process and to the welding process trigger electrical switching processes which are supplied to the controller. By contrast, the actuation of the rocker pushbutton may preferably be electromechanically transmitted to the rocker and trigger a pivoting process of the rocker. It is likewise possible for one or more additional drive elements to be provided which trigger and perform the pivoting process of the rocker and which are electrically actuated.
(29) All refinements of the described operating concepts may also be of independent significance and constitute independent inventions.
(30) As illustrated in particular in
(31) Likewise, it is now possible, according to the preferred refinement of the invention illustrated in
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(33) An electrical contact for the supply of electricity and for data transfer between the strapping appliance and the assembly 29 may be provided by way of one or more electrical plug connections 30, 31, 32. In the exemplary embodiment, for this purpose, four detachable plug connections 30, 31, 32 are provided; in other embodiments of the invention, a number of electrical plug connections that differs from this may also be provided. For this purpose, the housing preferably has, in the region of the board, plug connectors 30b, 31b, 32b which are detachably connectable to corresponding plug connector counterparts 30a, 31a, 32a of the board of the control/power printed circuit board 44. The board or the structural unit 29 can be pushed by way of its plug connectors 30b, 31b, 32b onto the plug connector counterparts 30a, 31a, 32a that are fastened to the housing. Here, one of the plug connections 30 serves for the supply of electricity to the motor, and the second plug connection 32 serves for the transmission of signals generated by sensors of the motor, in particular by Hall sensors. The third plug connection 31 is provided for the transmission of signals from sensors which are situated in the region of the mechanism of the strapping appliance, in particular in the region of the tensioning device and/or of the connecting device and of their respective drive trains. A fourth plug connection may serve for the transmission of signals of pushbuttons which trigger particular functions, in particular the tensioning pushbutton 16 and the rocker pushbutton 20. In other preferred embodiments, signals from different components of the strapping apparatus may also be transmitted via one or more plug connections.
(34) Provided on the housing directly below the structural unit 29 is a receptacle 59 for the battery 15, into which receptacle the battery 15 can be pushed from the rear of the housing and arranged securely by means of a releasable snap-action connection. Within the recess 59 there are provided further electrical contacts of the strapping appliance for the connection of the battery, for example a contact plate.
(35) From the contact plate, which is not visible in detail in the illustration of
(36) The housing 2 of the strapping appliances 1 illustrated in the figures have the front region and the rear region, between which there is situated a central housing region 38 with a handle 3. In the two preferred exemplary embodiments according to the invention illustrated here, the front region and the rear region 36, 37 of the housing 2 are connected to one another by way of the handle 3. In these exemplary embodiments and in other exemplary embodiments, the housing may have two interconnected shells, and may preferably be composed of plastics shells of said type. The parting line or the parting plane at which the two shell halves are joined to one another and are connected to one another by suitable fastening means, such as for example screws, may preferably extend over the entire length of the strapping appliance, and may also run through the handle 3 over the entire length thereof.
(37) The front region 36 of the housing 2 surrounds the tensioning, friction welding and severing device in such a way that the housing 2 exposes, or does not cover, only those mechanical components of the strapping appliance which a user should have access to, in particular parts which are provided for engaging into the two band layers during the strapping process. On one side of the front region 36 of the housing 2 there is provided an opening which can be detachably closed by way of a cover 63 and which can be utilized for maintenance purposes, for example for the exchange of wear parts.
(38) At least in the exemplary embodiments of
(39) The handle 3, which is arranged substantially in the region of the top side of the strapping appliance, merges by way of its front end 3a into the front region of the housing, in particular into the top side of the front housing region 36. As seen in the opposite viewing direction, it is thus the case that the front housing region 36 merges into the handle 3. The rear end 3b of the handle 3 merges into the rear region 37 of the housing 2, in particular into the top side 37a of the rear housing region 37. In the preferred exemplary embodiment, in each case one half of the handle 3 belongs to one housing shell, and the other half of the handle belongs to the other housing shell. The respective half of the handle is connected in unipartite fashion to, or is integrated into, the respective housing shell.
(40) The strapping appliance 1 has, in particular in the region of the tensioning device 6 and of the fastening or friction welding device 13, band-guiding means such as are known per se, by which band guiding means an at least substantially predetermined profile of the strapping band 10 in the strapping appliance, in particular of the band section between the tensioning device and the welding device 13, is realized. Said profile, in particular a centerline 10a, which at least in the plan view is in the form of a straight line, of a top side of the band 10 will hereinafter be provided as a reference line and definition aid for the orientation of the handle 3. In said plan view, said band orientation runs along a straight line.
(41) If the transition regions of the handle 3 into the front housing region 36 and into the rear housing region 37 are connected to one another by a straight line 40, said straight line 40 runs non-parallel with respect to the centerline 10a of the band profile in the strapping appliance 1. Transition regions can be regarded as being the points at which, in each case, the profile of the surfaces of the top sides of the front and rear housing regions 36, 37 changes in order to transition here into the handle in each case. Alternatively, (front and rear) transition regions may also be understood as meaning the ends of the handle up to which it is possible for the handle to be entirely or at least partially gripped using the operating hand. Said transitions may be of continuous or discontinuous form. The two points 41, 42 of the transition regions that are utilized for forming the imaginary straight line 40 may, with respect to a plan view, be situated in the center of the respective width of the handle 3. With respect to the straight line 10a arising from the band profile, the two points 41, 42 have different spacings 62, 62 to the straight line 10a, and are thus offset with respect to one another in the direction of the band profile. With respect to a plan view of the strapping appliance, and with respect to the band profile in the strapping appliance that arises from the arrangement of the band, the straight lines 10a, 40 run non-parallel with respect to one another, and enclose a non-0 angle .
(42) The angle is furthermore distinguished by the fact that the straight line 40 that defines it runs, with respect to the plan view and with respect to the band 10 and its centerline 10a, on the other side 31 of the centerline 10a in relation to the insertion side 32 from which the band is inserted into the strapping appliance. The handle 3 is thus, with respect to the band 10, situated on the other side 31 in relation to the insertion side 32. In the preferred embodiment of the invention in the illustration of
(43) In preferred embodiments of the invention, said angle may be selected in particular from a range of 3 to 89, particularly preferably from a range of 5 to 70, and more preferably from a range of 7 to 35. It is the intention here for each individual angle value from the above-stated angle ranges to be explicitly disclosed. An explicit listing of each individual angle value is omitted merely owing to a lack of practicability. As can be seen in particular in the lower plan-view illustration of
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(45) The two substantially rectilinearly oriented sections of the handle enclose an angle of approximately 160 in the exemplary embodiment. Here, the orientation of the two sections 64, 65 is such that its centerline 64a, which corresponds to the longitudinal profile of the front section of the handle, encloses, with the centerline 10a of the band, the angle by which the handle is, with respect to a plan view, at least regionally inclined with respect to the band. The longitudinal profile of the rear section 65 itself, that is to say in particular the centerline 65a thereof, is by contrast oriented substantially parallel to the band section, situated opposite the handle, of the strapping band. This configuration of the handle 3 gives rise to an ergonomically expedient enlarged spacing between the strapping band and the operating hand that is holding the strapping appliance.
(46) TABLE-US-00001 List of reference designations 1 Strapping appliance 2 Housing 3 Handle 3a Front end 3b Rear end 4 Base plate 5 Base surface 6 Tensioning device 7 Tensioning wheel 8 Rocker 8a Rocker pivot axis 9 Rocker pushbutton 10 Band 10a Centerline 11 Welding shoe 12 Severing device 13 Friction welding device 14 Motor 15 Battery 16 Actuation element 17 Mode switch 22 Counter holder surface 23 Tensioning counter support 25 Operating and display panel 29 Assembly 30 Plug connection 30a Plug connector counterpart 30b Plug connector 31 Plug connection 31a Plug connector counterpart 31b Plug connector 32 Plug connection 32a Plug connector counterpart 32b Plug connector 36 Front region 37 Rear region 37a Top side 38 Central region 39 Cover 40 Straight line 41 Point 42 Point 43 Display and operating device 44 Control/power electronics printed circuit board 45 46 Receptacle 47 Screw 48 Screw 50 Foil 51 Touch glass 52 LCD display 53 Holder 54 Foil 55 Display printed circuit board 56 Tab 59 Receptacle 60 Cable 61 Clamping piece 62 Spacing 63 Spacing 64 Front section 65 Rear section