Electric appliance for personal care
09993930 ยท 2018-06-12
Assignee
Inventors
- Bernhard Kraus (Braunfels, DE)
- Thomas Verstege (Frankfurt am Main, DE)
- Uwe Schober (Glashuetten, DE)
- Frank Ziegler (Karben, DE)
Cpc classification
H02K33/00
ELECTRICITY
H02K33/12
ELECTRICITY
B26B19/282
PERFORMING OPERATIONS; TRANSPORTING
H02K5/16
ELECTRICITY
H02K33/16
ELECTRICITY
H02K33/02
ELECTRICITY
H02K1/34
ELECTRICITY
International classification
H02K33/12
ELECTRICITY
B26B19/28
PERFORMING OPERATIONS; TRANSPORTING
H02K1/34
ELECTRICITY
H02K7/14
ELECTRICITY
H02K33/00
ELECTRICITY
Abstract
The present invention relates to electric appliances for personal care, in particular electric shavers, comprising a magnetic linear drive unit having first and second drive components supported for linear displacement relative to each other and adapted to magnetically interact with each other, wherein a drive support is provided for supporting the drive unit onto a mounting structure. The drive support supporting the drive unit onto a mounting structure of the installation environment is adapted to provide for at least one axis of rotation for the drive unit allowing said drive unit to rotate relative to the mounting structure, said axis of rotation being spaced apart from the drive unit to provide for a transmission ratio increasing or decreasing the oscillation amplitude of the functional element driven by the drive unit vis--vis the oscillation amplitude of the drive unit.
Claims
1. An electric appliance for personal care, in particular electric shaver, comprising a magnetic linear drive unit having first and second drive components connected to each other by a first spring device for linear oscillation relative to each other and adapted to magnetically interact with each other, wherein a drive support including a second spring device is provided for movably supporting the drive unit onto a mounting structure, wherein said drive support provides for an axis of rotation for the drive unit relative to the mounting structure, thereby allowing said drive components to rotate relative to the mounting structure, said axis of rotation being spaced apart from a center of vibration of the drive components and/or center of gravity of the drive unit, wherein the second spring device of said drive support includes a pair of spring elements supporting said drive unit relative to said mounting structure, said pair of spring elements defining a four point joint supporting said drive unit rotatable about said at least one axis of rotation, wherein said four point joint includes two connection points fixed with the mounting structure and two connection points fixed with the drive unit wherein said two mounting structure connection points are separated by a first distance, wherein said two drive unit connection points are separated by a second distance, wherein said first distance is different from said second distance.
2. The electric appliance according to claim 1, wherein said pair of spring elements includes leaf springs on opposite sides of the drive unit arranged with an inclination relative to each other and arranged to define, with their longitudinal axes, a virtual intersection point outside a center region of the drive unit.
3. The electric appliance according to claim 2, wherein said leaf springs are arranged, in a neutral position of the drive unit with the drive components being inactive, to define an angle of inclination between the leaf springs ranging from 21 to 210.
4. The electric appliance according to claim 2, wherein said leaf springs are arranged in a V-configuration where the virtual intersection point is positioned on a side of the drive unit opposite to the functional element of the electric appliance driven by said drive unit.
5. The electric appliance according to claim 2, wherein the leaf springs are arranged in a V-configuration where the virtual intersection point is arranged on a side of the drive unit facing the functional element of the electric appliance driven by the drive unit.
6. The electric appliance according to claim 1, wherein at least one of the drive support and the second spring device of said drive support is configured to provide for a transmission ratio increasing or decreasing an oscillation amplitude of the functional element of the electric appliance driven by the drive unit based on the oscillation amplitude of said drive unit.
7. The electric appliance according to claim 1, wherein the drive support is adapted to provide for said at least one axis of rotation extending transverse to the oscillation axis of the drive unit and/or transverse to a longitudinal axis of a handpiece of the electric appliance.
8. The electric appliance according to claim 1, wherein said first and second drive components are connected to each other by means of a pendulum bearing or a four point bearing allowing for linear oscillation of said first and second drive components relative to each other.
9. The electric appliance according to claim 8, wherein said pendulum bearing is formed by said first spring device.
10. The electric appliance according to claim 1, wherein at least one of said first and second drive components is connected to the mounting structure by means of a pendulum bearing or a four point bearing for linear oscillation of said at least one drive component relative to said mounting structure along said linear oscillation axis.
11. The electric appliance according to claim 10, wherein said pendulum bearing is formed by the second spring device.
12. The electric appliance according to claim 11, wherein said drive support includes a damper for dampening movements of the drive carrier and the drive components supported thereon about said at least one axis of rotation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION OF THE INVENTION
(6) In order to achieve a transmission ratio between the drive unit's oscillation amplitude and the cutter elements' oscillation amplitude and the driving forces and/or to avoid transfer of rotatory vibrations due to torques generated in the drive unit due to tolerances or phase offset, the drive unit including the drive components is allowed to execute rotatory movements relative to the surrounding mounting structure. More particularly, the drive unit including the drive components and the transmitter connected thereto are allowed to rotate relative to said surrounding mounting structure, wherein said drive components are connected to each other to oscillate relative to each other in a linear way along a substantially linear displacement or oscillation axis. According to an aspect, the drive support supporting the drive unit onto the mounting structure, is adapted to provide for at least one axis of rotation for said drive unit and the transmitter attached thereto to rotate relative to the mounting structure about said at least one axis of rotation in addition to the oscillation of the drive components relative to each other.
(7) Due to such axis of rotation, the drive unit is separated from the surrounding mounting structure in terms of rotatory vibrations and torques.
(8) As such axis of rotation or pivot axis defined by the drive support, is eccentric with regard to the center of vibrations of the drive unit and/or the center of gravity of the drive unit, such vibrations effected by the oscillation of the drive components has a leverage arm relative to said pivot axis, thereby causing a pivoting oscillation of the drive train system including the drive unit, the transmitter and the at least one functional element such as a cutter element connected to the drive unit by means of said transmitter. Due to the eccentric position of such pivot axis spaced away from the aforementioned center of vibrations and/or center of gravity, the oscillation amplitude of the drive components is transformed into an oscillation amplitude of the cutter element that may be different from the oscillation amplitude of the drive components. The ratio of transmission depends on the position of the pivot axis relative to the drive components, so that a cutter element oscillation amplitude smaller than or larger than the oscillation amplitude of the drive components may be achieved.
(9) The drive support and/or the second spring device thereof may be adapted to define the pivot axis to be positioned on a central longitudinal axis of the drive train system and/or the longitudinal axis of the shaver's handpiece and/or the longitudinal axis of the transmitter and/or the longitudinal axis of the drive unit.
(10) In order to achieve a transmission ratio transforming the drive unit's oscillation amplitude into a larger oscillation amplitude of the cutter element, the drive support may be configured to define the pivot axis on a side of the drive unit opposite to the cutter element. Such increase in the oscillation amplitude of the cutter element in comparison to the drive unit's oscillation amplitude can be advantageous to increase cutting speed. In the alternative, the drive support and/or the spring device thereof may be configured to define the pivot axis to be positioned on the side of the drive unit facing the cutter element so as to achieve a transmission ratio where the cutter element oscillation amplitude is smaller than the oscillation amplitude of the drive components. Such decreased cutter element oscillation amplitude may be advantageous when increased cutting forces are desired, since a decreased cutter element oscillation amplitude goes along with an increased cutting force.
(11) The spring device of the drive support connecting the drive unit to the mounting structure, may have different configurations. For example, a pair of helical springs may be provided on each of opposite sides of the drive unit so that each of opposite sides of the drive unit are connected to the respective portion of the mounting structure by a pair of helical springs. Such helical springs may have different spring characteristics and/or spring forces so as to define the pivot axis to be eccentric relative to the center of the drive unit.
(12) In the alternative to such helical spring configuration, the drive support connecting the drive unit to the mounting structure may include a pair of leaf springs being arranged inclined relative to each other, in particular having a V-like arrangement, wherein such leaf springs are positioned on opposite sides of the drive unit so that the drive unit is connected to opposite sides of the mounting structure by means of a leaf spring on each side.
(13) Such leaf springs on opposite sides of the drive unit may be arranged so that longitudinal axes going through the leaf springs in a neutral position of the drive unit with the drive components being inactive, define an acute angle, wherein such acute angle between the longitudinal axes of the leaf springs may range from 20.5 to 225 or from 20.5 to 210 or from 21 to 25.
(14) The aforementioned leaf springs each may have a connection point to the mounting structure and a connection point to the drive unit, wherein the connection to the mounting structure may be positioned somewhere between the drive unit and the shaver head and the connection point to the drive unit may be positioned somewhere in a region of the drive unit opposite to the shaver head.
(15) In addition or in the alternative, the aforementioned leaf springs may extend along substantially the entire side of the drive unit, wherein each of the leaf springs may extend along at least 50% or even 75% of the drive unit when considering the longitudinal extension thereof measured along the longitudinal axis of the handpiece.
(16) According to a more generalized aspect, the drive support may include a pair of spring elements supporting the drive unit relative to the mounting structure, wherein said pair of spring elements may define a four point joint supporting the drive carrier rotatable about said axis of rotation. The spring elements may form a spring bar linkage allowing rotatory movements of the respective component of the drive support to which the spring bar linkage is connected, wherein the spring bar linkage may elastically deform to allow such rotatory movement. More particularly, the aforementioned spring elements may bend and/or yield and/or be tensioned and/or be compressed, thus allowing rotatory movement of the component of the drive unit to which the spring elements are connected.
(17) More particularly, the aforementioned four point joint defined by said pair of spring elements may have two points fixed with the mounting structure and two other points fixed with a structural element of the drive unit, wherein the two points fixed with the drive unit may move relative to the mounting structure due to elastic deformation of the spring elements, thus allowing for rotatory movement of the drive unit relative to the surrounding mounting structure which may be the handpiece of the appliance.
(18) The aforementioned center of rotational vibrations may be in a region somewhere between the first and second drive components, wherein the exact position of such center of rotational vibrations may depend on several factors such as the weight of each of the drive components, the rigidity of the supporting elements supporting the drive components for linear oscillation and the kinematics defined by the support elements allowing for linear oscillation. Such center of rotatory vibrations may be determined, for example, by testing and/or by calculation methods such as finite element methods.
(19) According to an aspect, the drive support may provide for multiaxial rotatory degree of freedom so that the drive unit and/or at least the active drive component thereof may rotate about a plurality of axes of rotation.
(20) According to an aspect, the at least one axis of rotation may extend transverse to the oscillation axis of the drive unit and/or transverse to a longitudinal axis of a handpiece of the electric appliance. More particularly, the axis of rotation may extend substantially perpendicular to a plane defined by the oscillation axis of the drive components and a virtual line connecting the drive unit with the functional element to be driven and/or substantially perpendicular to a plane defined by the oscillation axis of the active drive component of the drive unit and the oscillation axis of the functional element to be driven, for example the cutter element of a shaver oscillating transverse to the shaver's longitudinal axis.
(21) The aforementioned rotatory degree of freedom provided by the drive support may be provided for both drive components oscillating relative to each other. Such degree of freedom for both first and second drive components may help in avoiding angular mismatch of the two components with each other so that it becomes possible to provide for only very small gaps between the first and second drive components, thereby increasing efficiency.
(22) Said first and second drive components may be movably supported in different manners so as to allow for linear oscillation relative to each other. For example, the first and second drive components may be supported separately and/or independently from each other onto a drive carrier structure. In the alternative, the first and second drive components may be connected to each other for example by means of a pendulum bearing or a four point bearing allowing for linear oscillation of the drive components relative to each other. For example, a pair of pivot bars or leaf springs may connect the first drive component to the second drive component such that said first and second drive components may oscillate relative to each other along an oscillation axis, wherein the pivot bars or leaf springs may pivot and/or bend to allow such relative oscillation. In particular, said pendulum bearing may be configured in terms of a parallelogram support allowing the drive components to oscillate due to twisting and/or rotating of the pendulum legs.
(23) The drive support of the drive components onto the surrounding structure may include a pendulum bearing or a four point bearing supporting one of the drive components on the drive carrier. When the first and second drive components are connected to each other by means of a parallelogram linkage or the leaf springs as described above, the pendulum bearing may also support such parallelogram linkage or leaf springs on the drive carrier in a movable way, thereby supporting the drive components relative to the drive carrier in a sort of indirect way, namely by means of a first pendulum bearing supporting the drive components relative to each other and a second pendulum bearing supporting the first pendulum bearing relative to the drive carrier. Such first and second pendulum bearings may be formed by the aforementioned first and second spring devices or formed separately therefrom.
(24) In particular, a pair of leaf springs may be provided for supporting one of the drive componentsor the parallelogram legs or pendulum bearing connecting the drive components to each otheronto the drive carrier. Such leaf springs may extend on opposite sides of the drive components with longitudinal axis of the leaf springs extending inclined to each other, wherein each of said leaf springs may have a connection point making connection to the drive carrier on one side of the drive components and a second point of connection making connection to the drive component on the opposite side of the drive carrier portion to which the leaf springs are connected. In other words, the leaf springs may form a sort of bridge extending over the drive component to which the leaf springs are not connected.
(25) The aforementioned mounting structure of the installation environment may be a mounting frame received within a housing and/or held in a fixed position within a handpiece of the electric appliance. In the alternative, the mounting structure may be formed directly by an inner surface of a housing element or the handpiece.
(26) In order to dampen rotatory movement of the drive unit about said additional rotatory degree of freedom, the drive support may include a damper dissipating rotatory energy of the drive unit and retarding movements of the drive unit about said at least one axis of rotation.
(27) The electric appliance for personal care may be an electric shaver including a handpiece formed by a shaver housing and a shaver head pivotably supported onto said handpiece about one or more pivot axes allowing for self-adaption of the shaver head to the contour of the skin to be shaved.
(28) The shaver head may include only one cutter element, but the shaver head also may include two, three or more cutter elements. The shaver head may include further cutting or non-cutting functional elements such as a thermal element for cooling or heating a skin portion to be shaved, or a long-hair cutter, or fluid applicators to apply fluids such as deodorants, balms or lubricants onto the skin.
(29) The transmission train for transmitting the drive power and movements of the electric linear motor to the at least one cutter element may have varying architectures and structures depending on the type of motor and the arrangement thereof. For example, the drive unit may include a reciprocating pin coupled to the aforementioned cutter element or undercutter directly or via an oscillation bridge allowing for pivoting of the cutter element relative to the angular orientation of the longitudinal axis of said pin.
(30) These and other features become more apparent from the example shown in the drawings. As can be seen from
(31) On one end of the shaver housing 2, a shaver head 3 is attached to the shaver housing 2, wherein the shaver head 3 can be pivotably supported about a shaver head pivot axis x extending substantially perpendicular to the aforementioned longitudinal shaver housing axis. The shaver housing 2 may have a pair of support arms projecting from the shaver head end of the shaver housing 2 between which support arms a carrier structure of the shaver head 3, for example in terms of a shaver head frame, can be pivotably mounted about said shaver head pivot axis x.
(32) As can be seen from
(33) As can be seen from
(34) As shown by
(35) As can be seen from
(36) The drive unit 5 is supported onto a mounting structure 16 by means of a drive support 17. Said mounting structure 16 may be a frame structure surrounding the drive unit 5, wherein such mounting frame may form a closed ring or rectangle surrounding the drive unit 5. Said mounting structure 16 may be rigidly fixed to the shaver housing 2, for example by means of mounting flanges, or may be held in the shaver housing 2 in a fixed position by means of suitable fixation means such as screws or latching means. Said mounting structure also may be formed directly by the shaver housing 2.
(37) To support the drive components 6 and 7 onto the surrounding mounting structure, the drive support 17 may include a further pendulum bearing 27 which links one of the drive components 6 to the mounting structure. More particularly, such further pendulum bearing 27 may include a further pair of leaf springs 28 which may extend substantially perpendicular to each other on opposite sides of the drive unit, said leaf springs 28 each having a connection point 29 to the first drive component 6 and a connection point 30 to the mounting structure 16. Such second set of leaf springs 28 forms a sort of bridge extending from the first drive component 6 on one side of the second drive component 7 to the mounting structure 16 on the opposite side of the second drive component 7, thereby bridging the second drive component 7. Such further pendulum bearing 27 basically may have a configuration similar to the abovementioned other pendulum bearing 14. In particular, it may include rigid pendulum bars elastically supported at the connection points 29 and 30 by means of elastic pivot joints such as rubber bearings or other elastic bearing means to provide for some elasticity to allow elastic pivoting of the pendulum bars. Such elastic pivot joint also could be provided when using leaf springs 28 as pendulum linkage.
(38) Said pendulum bearing 27 and/or said pair of leaf springs 28 may form a four point linkage allowing for a substantially pivoting oscillation of the drive unit 5 about an axis of rotation 22, cf.
(39) Nevertheless it should be mentioned that supporting the drive components 6 and 7 onto the mounting structure 16 by means of the pendulum bearing configuration as described, is just one possible embodiment. Other types of support are possible.
(40) As shown by
(41) More particularly, the drive support 17 and/or the leaf springs 28 thereof are adapted such that the axis of rotation 22 about which the drive unit 5 may rotate relative to the mounting structure 16, is eccentric to and spaced apart from the center of possible rotatory vibrations of the drive unit 5.
(42) Due to bending of the leaf springs 28, the drive unit 5 basically may execute multiaxial pivoting or rotating. The drive support 17, however, provides for axis of rotation 22, wherein such at least one axis of rotation 22 may extend in a direction transverse to the oscillation axis 9 of the drive unit 5 and/or transverse to the longitudinal axis 25 of the housing 2 or handpiece of the shaver 1. Referring to
(43) Depending on the inclination of the leaf springs 28, the virtual intersection point 21 can be positioned on different sides of the drive unit 5 at various points substantially along the longitudinal axis 25 of the handpiece or shaver housing 2. As can be seen from
(44) On the other hand, as shown by
(45) Due to bending and/or displacement of the leaf springs 28 and/or pendulum bearing 27, the exact position of the intersection point 21 may vary and axis of rotation may move.
(46) In contrast to
(47) The shaver head 3 may include further functional elements such as a long-hair cutter which may be arranged between the aforementioned pair of cutter elements 4.
(48) The cutter elements 4 can be driven in an oscillating manner along cutting oscillation axis 8. In addition to such cutting movements, the cutting elements 4 can be pivotable and movable in directions transverse to said cutting oscillation axis 8.
(49) In the context of the present application, the indefinite article a/an shall have the meaning at least one/or more if not specified contrarily. Furthermore, geometrical definitions such as perpendicular to or parallel with shall be understood as at least substantially perpendicular to or at least substantially parallel with to include the exact mathematical meaning, but not being restricted to. Still further, dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as 40 mm is intended to mean about 40 mm.
(50) Every document cited herein, including any cross referenced or related patent or application and any patent application or patent to which this application claims priority or benefit thereof, is hereby incorporated herein by reference in its entirety unless expressly excluded or otherwise limited. The citation of any document is not an admission that it is prior art with respect to any invention disclosed or claimed herein or that it alone, or in any combination with any other reference or references, teaches, suggests or discloses any such invention. Further, to the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition assigned to that term in this document shall govern.
(51) While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.