Overpower protection using a power-mirroring resistor
11575353 · 2023-02-07
Assignee
Inventors
Cpc classification
H03F3/68
ELECTRICITY
H03F2200/447
ELECTRICITY
International classification
Abstract
An audio amplifier system is described herein, comprising: an amplifier adapted to amplify an audio signal and comprising an output enable/disable input, the amplifier further adapted to receive an output enable signal at the output enable/disable input that enables/disables an output of the amplifier; a Zobel network connected to the output of the audio amplifier and comprising a Zobel capacitor and a Zobel resistor arranged such that they form a high pass frequency filter function and wherein the Zobel network is adapted to be substantially resistive when a frequency of an audio signal output from the audio amplifier is within a first frequency range; a mirroring resistor connected in parallel to the Zobel resistor and adapted to mirror a power that is dissipated in the Zobel resistor, and wherein a printed circuit board upon which the mirroring resistor is located is adapted to conduct heat generated by the mirroring resistor; a negative temperature coefficient (NTC) resistor located in close proximity to the mirroring resistor to receive the conducted heat from the mirroring resistor and which is adapted to change its resistance in response to the transferred heat such that its resistance goes down as a temperature of the NTC resistor increases; and a circuit adapted to generate the output enable signal, wherein the circuit generates an output enable signal that enables the output of the amplifier when the temperature of the Zobel resistor is below a first temperature, and wherein the circuit generates an output enable signal that disables the output of the amplifier when the temperature of the Zobel resistor is substantially the same or above the first temperature.
Claims
1. An audio amplifier system, comprising: an amplifier adapted to amplify an audio signal and comprising an output enable/disable input, the amplifier further adapted to receive an output enable signal at the output enable/disable input that enables/disables an output of the amplifier; a Zobel network connected to the output of the audio amplifier and comprising a Zobel capacitor and a Zobel resistor arranged such that they form a high pass frequency filter function and wherein the Zobel network is adapted to be substantially resistive when a frequency of an audio signal output from the audio amplifier is within a first frequency range; a mirroring resistor connected in parallel to the Zobel resistor and adapted to mirror a power that is dissipated in the Zobel resistor, and wherein a printed circuit board upon which the mirroring resistor is located is adapted to conduct heat generated by the mirroring resistor; a negative temperature coefficient (NTC) resistor located in close proximity to the mirroring resistor to receive the conducted heat from the mirroring resistor and which is adapted to change its resistance in response to the transferred heat such that its resistance goes down as a temperature of the NTC resistor increases; and a circuit adapted to generate the output enable signal, wherein the circuit generates an output enable signal that enables the output of the amplifier when the temperature of the Zobel resistor is below a first temperature, and wherein the circuit generates an output enable signal that disables the output of the amplifier when the temperature of the Zobel resistor is substantially the same or above the first temperature.
2. The audio amplifier system according to claim 1, wherein the change in resistance by the NTC resistor that indicates an over-temperature condition for the Zobel network resistor occurs in less than about 5 seconds.
3. The audio amplifier system according to claim 1, wherein the printed circuit board comprises: a first trace of metal that electrically and thermally connects the mirroring resistor and NTC resistor, and is constructed such that its physical characteristics and dimensions provide a thermal conductivity of the first trace of metal that provides for the change in resistance by the NTC resistor that indicates an over-temperature condition for the Zobel network resistor and occurs in less than about 5 seconds.
4. The audio amplifier system according to claim 1, wherein the mirroring resistor comprises: a resistor adapted to thermally conduct heat into a trace in the PCB, wherein the heat generated by, and thermally conducted from the mirroring resistor, is substantially proportional to the heat generated by the Zobel network resistor.
5. The audio amplifier system according to claim 4, wherein the Zobel network resistor generates excessive heat when a test signal is input to the audio amplifier system that comprises a frequency range that is between about 15,000 Hz to about 20,000 Hz for about five seconds.
6. An audio amplifier system, comprising: an amplifier adapted to amplify an audio signal and output the same as an amplified audio signal, the amplifier comprising an output enable/disable input, the amplifier further adapted to receive an output enable signal at the output enable/disable input; a Zobel network connected to the output of the audio amplifier and comprising a Zobel capacitor and a Zobel resistor, and wherein the Zobel network is adapted to stabilize load effects on the amplifier output; and an over-temperature protection circuit adapted to provide the output enable signal to the amplifier, and wherein a status of the output enable signal that enables or disables the output of the amplifier is based on a temperature of the Zobel resistor.
7. The audio amplifier according to claim 6, wherein the over-temperature protection circuit comprises: a mirroring resistor connected in parallel to the Zobel resistor and adapted to mirror a power that is dissipated in the Zobel resistor, and wherein a printed circuit board upon which the mirroring resistor is located is adapted to conduct heat generated by the mirroring resistor; a negative temperature coefficient (NTC) resistor located in close proximity to the mirroring resistor to receive the conducted heat from the mirroring resistor and which is adapted to change its resistance in response to the transferred heat such that its resistance goes down as a temperature of the NTC resistor increases; and a circuit adapted to generate the output enable signal, wherein the circuit generates an output enable signal that enables the output of the amplifier when the temperature of the Zobel resistor is below a first temperature, and wherein the circuit generates an output enable signal that disables the output of the amplifier when the temperature of the Zobel resistor is substantially the same or above the first temperature.
8. The audio amplifier system according to claim 7, wherein the change in resistance by the NTC resistor that indicates an over-temperature condition for the Zobel network resistor occurs in less than about 5 seconds.
9. The audio amplifier system according to claim 7, wherein the printed circuit board comprises: a first trace of metal that electrically and thermally connects the mirroring resistor and NTC resistor, and is constructed such that its physical characteristics and dimensions provide a thermal conductivity of the first trace of metal that provides for the change in resistance by the NTC resistor that indicates an over-temperature condition for the Zobel network resistor occurs in less than about 5 seconds.
10. The audio amplifier system according to claim 7, wherein the mirroring resistor comprises: a resistor adapted to thermally conduct heat into a trace in the PCB, wherein the heated generated by, and thermally conducted from the mirroring resistor, is substantially proportional to the heat generated by the Zobel network resistor.
11. The audio amplifier system according to claim 10, wherein the Zobel network resistor generates excessive heat when a test signal is input to the audio amplifier system that comprises a frequency range that is between about 15,000 Hz to about 20,000 Hz for about five seconds.
12. An audio/video distribution system comprising: an audio/video (A/V) source adapted to provide an audio/video signal; an A/V receiver adapted to receive the A/V signal generated by the A/V source, and split the A/V signal into an audio signal and a video signal, and transmit the audio signal and the video signal either separately or together; a video display driver adapted to receive the video signal and process the same, and transmit the processed video signal; a video display adapted to receive the processed video signal and display the same; a digital signal processor adapted to receive the audio signal from the A/V receiver and process the received audio signal and output the same as a processed audio signal; an audio amplifier, the audio amplifier comprising: an amplifier adapted to amplify an audio signal and output the same as an amplified audio signal, the amplifier comprising an output enable/disable input, the amplifier further adapted to receive an output enable signal at the output enable/disable input; a Zobel network connected to the output of the audio amplifier and comprising a Zobel capacitor and a Zobel resistor, and wherein the Zobel network is adapted to stabilize load effects on the amplifier output; and an over-temperature protection circuit adapted to provide the output enable signal to the amplifier, and wherein a status of the output enable signal that enables or disables the output of the amplifier is based on a temperature of the Zobel resistor; and one or more loudspeakers adapted to receive the amplified audio signal.
13. The audio amplifier according to claim 12, wherein the over-temperature protection circuit comprises: a mirroring resistor connected in parallel to the Zobel resistor and adapted to mirror a power that is dissipated in the Zobel resistor, and wherein a printed circuit board upon which the mirroring resistor is located is adapted to conduct heat generated by the mirroring resistor; a negative temperature coefficient (NTC) resistor located in close proximity to the mirroring resistor to receive the conducted heat from the mirroring resistor and which is adapted to change its resistance in response to the transferred heat such that its resistance goes down as a temperature of the NTC resistor increases; and a circuit adapted to generate the output enable signal, wherein the circuit generates an output enable signal that enables the output of the amplifier when the temperature of the Zobel resistor is below a first temperature, and wherein the circuit generates an output enable signal that disables the output of the amplifier when the temperature of the Zobel resistor is substantially the same or above the first temperature.
14. The audio amplifier system according to claim 13, wherein the change in resistance by the NTC resistor that indicates an over-temperature condition for the Zobel network resistor occurs in less than about 5 seconds.
15. The audio amplifier system according to claim 13, wherein the printed circuit board comprises: a first trace of metal that electrically and thermally connects the mirroring resistor and NTC resistor, and is constructed such that its physical characteristics and dimensions provide a thermal conductivity of the first trace of metal that provides for the change in resistance by the NTC resistor that indicates an over-temperature condition for the Zobel network resistor occurs in less than about 5 seconds.
16. The audio amplifier system according to claim 13, wherein the mirroring resistor comprises: a resistor adapted to thermally conduct heat into a trace in the PCB, wherein the heat generated by, and thermally conducted from the mirroring resistor, is substantially similar to the heat generated by the Zobel network resistor.
17. The audio amplifier system according to claim 16, wherein the Zobel network resistor generates excessive heat when a test signal is input to the audio amplifier system that comprises a frequency range that is between about 15,000 Hz to about 20,000 Hz for about five seconds.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other objects and features of the embodiments will become apparent and more readily appreciated from the following description of the embodiments with reference to the following figures. Different aspects of the embodiments are illustrated in reference figures of the drawings. It is intended that the embodiments and figures disclosed herein are to be considered to be illustrative rather than limiting. The components in the drawings are not necessarily drawn to scale, emphasis instead being placed upon clearly illustrating the principles of the aspects of the embodiments. In the drawings, like reference numerals designate corresponding parts throughout the several views.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION
(9) The embodiments are described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the inventive concept are shown. In the drawings, the size and relative sizes of layers and regions may be exaggerated for clarity. Like numbers refer to like elements throughout. The embodiments may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the inventive concept to those skilled in the art. The scope of the embodiments is therefore defined by the appended claims. The detailed description that follows is written from the point of view of a company that designs, manufactures, markets, and sells home and business audio-video distribution systems, home and business environmental, lighting, shades, and security systems, and audio-video teleconferencing systems, so it is to be understood that generally the concepts discussed herein are applicable to various subsystems and not limited to only a particular device or class of devices, such as audio amplifiers, and more particularly to audio amplifiers for use with any and all of the above discussed systems.
(10) Reference throughout the specification to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with an embodiment is included in at least one embodiment of the embodiments. Thus, the appearance of the phrases “in one embodiment” or “in an embodiment” in various places throughout the specification is not necessarily referring to the same embodiment. Further, the particular feature, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
(11) The different aspects of the embodiments described herein pertain to the context of systems, methods, and modes for protection of a Zobel network power resistor used in class D audio amplifiers to stabilize load effects on the output of the class D amplifier output but is not limited thereto, except as may be set forth expressly in the appended claims.
(12) For 40 years Crestron Electronics, Inc., has been the world's leading manufacturer of advanced control and automation systems, innovating technology to simplify and enhance modern lifestyles and businesses. Crestron designs, manufactures, and offers for sale integrated solutions to control audio, video, computer, and environmental systems. In addition, the devices and systems offered by Crestron streamline technology, improving the quality of life in commercial buildings, universities, hotels, hospitals, and homes, among other locations. Accordingly, the systems, methods, and modes for protection of a Zobel network power resistor used in class D audio amplifiers to stabilize load effects on the output of the class D amplifier output, can be used to protect amplifiers, especially Class D amplifiers that can be manufactured by Crestron Electronics Inc., located in Rockleigh, N.J., and has been marketed and sold under the registered trademark name of AMP-4600 and AMP-2800.
LIST OF REFERENCE NUMBERS FOR THE ELEMENTS IN THE DRAWINGS IN NUMERICAL ORDER
(13) The following table is a list of the major elements in the drawings in numerical order.
LIST OF REFERENCE NUMBERS
(14) 100 Zobel Network
(15) 102 Audio Amplifier
(16) 104 L-C demodulation filter 104
(17) 106 Zobel Network Capacitor (CZ)
(18) 108 Zobel Network Resistor (RZ)
(19) 110 Loudspeaker
(20) 200 Printed Circuit Board (PCB) Layout
(21) 202 Mirroring Resistor (RM)
(22) 204 Negative Temperature Coefficient (NTC) Resistor (RNTC)
(23) 206 Audio Output Trace
(24) 208 Capacitor-Resistor-Resistor (CRR) Trace
(25) 210 Ground Trace
(26) 212 Thermistor Voltage Trace
(27) 300 Zobel Network Power Resistor Protection Circuit (Protection Circuit)
(28) 302 Resistor RX
(29) 304 Voltage Comparator (Comparator)
(30) 700 Audio Video (A/V) Distribution System
(31) 702 A/V Source
(32) 704 A/V Receiver
(33) 706 Video Display Driver
(34) 708 Digital Signal Processor (DSP)
(35) 710 Display
(36) 800 Over-temperature Protection Circuit
(37) 802 Heat Generating Device (HGD)
(38) 804 PCB Trace
LIST OF ACRONYMS USED IN THE SPECIFICATION IN ALPHABETICAL ORDER
(39) The following is a list of the acronyms used in the specification in alphabetical order.
LIST OF ACRONYMS
(40) A/V Audio Video
(41) C Capacitor
(42) CRR Capacitor-Resistor-Resistor
(43) DSP Digital Signal Processor
(44) L Inductor
(45) NTC Negative Temperature Coefficient
(46) PCB Printed Circuit Board
(47) R Resistor
(48) W Watt
(49)
(50) In
(51) Aspects of the embodiments are directed towards PCB layout 200 (and the circuit shown in
(52) Attention is directed also to
(53) According to aspects of the embodiments, and as shown in
(54) According to aspects of the embodiments, the total power dissipated is calculated and the resistor values are picked such that the total power is what the circuit requires (for stability and high-frequency equivalent resistance) and the high power resistor and the mirroring resistor each contribute to the total power dissipated. In this sense, the power dissipated by the mirroring resistor is not wasted power. It is power that would have to have been dissipated by the high power resistor if the mirroring resistor was not there.
(55) In order to better explain the function of the aspects of the embodiments, non-limiting values will be assigned to the components listed above and as shown in
(56) It will be understood by those of skill in the art, however, that the component values used in the discussion below are non-limiting but optimized for the particular amplifier design, and at least one of the benefits according to the aspects of the embodiments is that protection circuit 200 allows greater flexibility in the selection of Zobel resistor R.sub.Z 108 while still providing protection for same, in the event of a sustained over-power condition. The following values will be used for the non-limiting purposes of this discussion:
(57) Zobel Network Capacitor C.sub.Z 106=0.47 uF;
(58) Zobel Network Resistor R.sub.Z 108=7.5 ohms, 14 W steady-state (140 W for 5 seconds surge);
(59) Mirroring Resistor R.sub.M 202=220 ohms, 2 W steady-state (5 W for 5 seconds surge); and
(60) Negative Temperature Coefficient (NTC) Resistor R.sub.NTC 204=10K ohms at 25° C., 956 ohms at 100° C.
(61) According to aspects of the embodiments, and as shown in
(62) (1) As the temperature of R.sub.NTC 204 increases, its resistance will decrease (see,
(63) (2) As the temperature of R.sub.NTC 204 increases, the voltage from the voltage divider, V.sub.TH, (sensed by comparator 304), will decrease (see,
(64) (3) As the temperature of R.sub.NTC 204 increases, the output voltage from comparator 304 will switch from a logic level 1 to a logic level 0 when V.sub.TH becomes less than the reference voltage, V.sub.R (see,
(65) When the output of comparator 304 switches, amplifier 102 can then use this signal as a protection signal, and appropriate actions can be taken to protect Zobel resistor R.sub.Z 102 against damage due to over-dissipation. Typically, appropriate actions are to switch off the audio output, or to attenuate the audio output.
(66) In this illustrative example, an Audio Output signal of 82.5 VRMS will produce 850 W into an 8-ohm load. When this same voltage is applied across the Zobel series network, it will produce a voltage of 32.4V across the parallel combination of the 7.5-ohm Zobel resistor R.sub.Z 108 and the 220-ohm mirroring resistor R.sub.M 202. This will produce 140 W of power dissipation in the Zobel resistor R.sub.Z 108 and 4.77 W of power dissipation in mirroring resistor R.sub.M 202. Due to the close proximity of thermistor R.sub.NTC 204 to mirroring resistor R.sub.M 202 on the PCB, and the advantageous construction of the 2 W, 2512 sized surface mounted resistor, the 4.77 W of dissipation in the mirroring resistor R.sub.M 202 efficiently conducts heat into the PCB traces through its wide and flat surface mounted terminations, and will raise the temperature of the common copper trace connection (ground potential connection, ground trace 210) to which both the mirroring resistor R.sub.M 202 and the NTC thermistor R.sub.NTC 204 are mounted. The proximity distance as well as the trace width and copper thickness of the connecting traces can be adjusted such that the dissipation of the mirroring resistor R.sub.M 202 raises the temperature of the NTC thermistor R.sub.NTC 204 to the comparator trip temperature in less than 5 seconds. This will ensure that the Zobel resistor R.sub.Z 108 is protected from damage due to over-dissipation.
(67)
(68) This application may contain material that is subject to copyright, mask work, and/or other intellectual property protection. The respective owners of such intellectual property have no objection to the facsimile reproduction of the disclosure by anyone as it appears in published Patent Office file/records, but otherwise reserve all rights.
(69) The disclosed embodiments provide systems, methods, and modes for protection of a Zobel network power resistor used in class D audio amplifiers to stabilize load effects on the output of the class D amplifier output. It should be understood that this description is not intended to limit the embodiments. On the contrary, the embodiments are intended to cover alternatives, modifications, and equivalents, which are included in the spirit and scope of the embodiments as defined by the appended claims. Further, in the detailed description of the embodiments, numerous specific details are set forth to provide a comprehensive understanding of the claimed embodiments. However, one skilled in the art would understand that various embodiments may be practiced without such specific details.
(70) Although the features and elements of aspects of the embodiments are described being in particular combinations, each feature or element can be used alone, without the other features and elements of the embodiments, or in various combinations with or without other features and elements disclosed herein.
(71) This written description uses examples of the subject matter disclosed to enable any person skilled in the art to practice the same, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the subject matter is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims.
(72) The above-described embodiments are intended to be illustrative in all respects, rather than restrictive, of the embodiments. Thus, the embodiments are capable of many variations in detailed implementation that can be derived from the description contained herein by a person skilled in the art. No element, act, or instruction used in the description of the present application should be construed as critical or essential to the embodiments unless explicitly described as such. Also, as used herein, the article “a” is intended to include one or more items.
(73) All United States patents and applications, foreign patents, and publications discussed above are hereby incorporated herein by reference in their entireties.
INDUSTRIAL APPLICABILITY
(74) To solve the aforementioned problems, the aspects of the embodiments are directed towards systems, methods, and modes for protection of a Zobel network power resistor used in class D audio amplifiers to stabilize load effects on the output of the class D amplifier output.
ALTERNATE EMBODIMENTS
(75) Alternate embodiments may be devised without departing from the spirit or the scope of the different aspects of the embodiments.