OFFSHORE VESSEL, MARINE PIPELINE INSTALLATION SYSTEM AND METHOD

Abstract

A vessel is adapted to perform subsea wellbore related operations including module handling and laying flexible pipeline, e.g. wellbore intervention. The vessel includes a hull with a moonpool and a stationary drilling mast adjacent said moonpool. The front side of the drilling mast is provided with vertical trolley rails along whichduring module handlinga module handling trolley is movable. Further one or more tensioners are provided to engage a flexible pipeline, also being supported by the by the drilling mast. The tensioner frame of a tensioner is mounted pivotably about a vertical pivot axis to the drilling mast, such that the tensioner frame is pivotable between the pipeline laying configuration wherein the lower tensioner is provided in the module handling area and an open configuration wherein a vertical trolley path is unobstructed to allow module handling.

Claims

1. A vessel adapted to perform subsea wellbore related operations including module handling and laying flexible pipeline, said vessel comprising: a hull with a main deck; a moonpool having a moonpool wall extending through the hull; a stationary drilling mast having a closed contour mounted on the hull adjacent said moonpool, wherein the mast has a front side facing the moonpool; one or more vertical trolley rails provided at the front side of the drilling mast, extending into the moonpool and along a mast side moonpool wall part; a module handling trolley which isduring module handlingmovable along the vertical trolley rails in a vertical trolley path into the moonpool; a hoisting device being adaptedduring module handlingto lower and raise the module; a module handling device adapted toduring module handlingtransfer modules to the module handling trolley, comprising skid rails on the main deck extending towards the moonpool wall, whereinduring module handlingan unobstructed module handling area is provided above the skid rails and the moonpool; and one or more tensioners, each tensioner comprising a tensioner frame supported by the by the drilling mast and multiple tracks supported by said tensioner frame, said tracks being adapted toin a pipeline laying configuration during laying flexible pipelineengage the flexible pipeline and to support at least part of the weight of a launched pipeline in a firing line which extends on the outside of and adjacent to the front side of the drilling mast and through the moonpool, wherein at least the tensioner frame of a lower tensioner is mounted pivotably about a vertical pivot axis to the drilling mast, such that the tensioner frame is pivotable between the pipeline laying configuration wherein the lower tensioner is provided in the module handling area and an open configuration wherein the module handling area and at least part of the vertical trolley path is unobstructed to allow module handling.

2. The vessel according to claim 1, wherein at least one horizontal hoist beam is mounted pivotably about a vertical pivot axis to the drilling mast, below the one or more tensioners, such that the hoist beam is displaceable between an operative configuration wherein the horizontal hoist beam extends perpendicular to the drilling mast, in the module handling area, and a non-operable configuration wherein the module handling area is unobstructed to allow module handling.

3. The vessel according to claim 1, wherein at least one centralizer is mounted pivotably about a horizontal pivot axis to the front side of the drilling mast, such that the centralizer is displaceable between an operative configuration wherein the centralizer extends perpendicular to the drilling mast, in the vertical trolley path, and a non-operable configuration wherein the centralizer has pivoted towards the drilling mast and the vertical trolley path is unobstructed to allow module handling.

4. The vessel according to claim 1, wherein the stationary drilling mast comprises front, rear and two side plates interconnected by corner connections to form the closed contour, and wherein two vertical trolley rails are mounted to the two corner connections of the front plate with the side plates.

5. The vessel according to claim 1, wherein an auxiliary crane is mounted at an elevated position to the drilling mast, to a top end of the drilling mast.

6. The vessel according to claim 1, further comprising a pipeline guide providing an arcuate guide surface in a vertical plane adapted toduring laying flexible pipelinebe mounted via a guide support structure above the one or more tensioners to guide said pipeline over the pipeline guide into the one or more tensioners and into the firing line.

7. The vessel according to claim 6, wherein the drilling mast is provided at a port side or a starboard side of the vessel and wherein the drilling mast is provided aside of the vertical plane of the arcuate guide surface, and wherein the guide support structure is embodied as a single-sided guide support arm arranged on one side of the pipeline guide only, one end of which is mounted to a side of the drilling mast, perpendicular to the front side of the drilling mast, and onto the other end of which guide support arm a cantilevered carrier is provided to support the pipeline guide.

8. The vessel according to claim 1, wherein the tensioner frame comprises a control installation which is pivotable together with the tensioner frame.

9. The vessel according to claim 1, wherein the tensioner frame is mounted to a side of the drilling mast, perpendicular to the front side, and wherein the tensioner frame in the open configuration has pivoted over 180 to adjoin a side of the mast, perpendicular to the front side.

10. The vessel according to claim 1, wherein the lower tensioner comprises two frame halves with tracks which are adapted to be conjoined to each other, each frame halve being pivotably mounted to the drilling mast about a respective vertical pivot axis, such that the frame halves are movable between the pipeline laying configuration in which the frame halves are conjoined in the module handling area to form an enclosed pipeline annulus able to support the pipeline, and the open configuration wherein the segments are disconnected and separated and have pivoted to clear the module handling area and at least part of the vertical trolley path.

11. A method for performing subsea wellbore related operations including module handling and laying flexible pipeline, comprising the step of using the vessel according to claim 1.

12. The method according to claim 11, comprising the steps of: laying flexible pipeline with the one or more tensioners in the pipeline laying configuration; pivoting the tensioner frame of a lower tensioner to the open configuration; moving the module handling trolley to a module receiving position; transferring a module via the module handling device to the module handling trolley at the module receiving position; and lowering the module into the moonpool.

13. The method according to claim 11, comprising the steps of: mounting a pipeline guide via a guide support structure above the one or more tensioners to provide an arcuate guide surface in a vertical plane; and running coiled tubing over the pipeline guide and through the one or more tensioners and into the firing line.

14. A marine reel lay method pipeline installation system for laying a flexible pipeline on the seabed a pipeline, wherein the system comprises: a pipeline launch tower which is adapted to launch the pipeline in a firing line along said tower; a pipeline guide provided at an elevated position, which is adapted to guide said pipeline over the pipeline guide into the firing line; one or more tensioners, each tensioner comprising a tensioner frame supported by the by the tower and multiple tracks supported by said tensioner frame, said tracks being adapted toin a flexible pipeline laying configurationengage the flexible pipeline and to support at least part of the weight of a launched pipeline in the firing line; one or more vertical trolley rails supported by the pipeline launch tower; a trolley which is movable along the vertical trolley rails in a vertical trolley path; and a hoisting device being adapted to lower and raise the trolley; wherein the lower tensioner comprises two frame segments with track units which are adapted to be conjoined to each other, each one being pivotably mounted to the tower about a respective vertical pivot axis, and in that the one or more vertical trolley rails are positioned between these vertical pivot axes; the frame segments being movable between a closed flexible pipeline laying configuration in which the frame segments are conjoined to form an enclosed pipeline annulus able to support the pipeline, and an open configuration wherein the segments are disconnected and separated and have pivoted over at least 90 to clear the vertical trolley path.

15. The marine reel lay method pipeline installation system according to claim 14, wherein the pipeline launch tower is square or rectangular in cross-section having a front side adjoining the vertical trolley path and perpendicular sides thereto.

16. The marine reel lay method pipeline installation system according to claim 15, wherein the frame segments are mounted to the sides of the pipeline launch tower.

17. The marine reel lay method pipeline installation system according to claim 16, wherein the frame segments in the open configuration have pivoted over 180, adjoining the sides of the tower.

18. The marine reel lay method pipeline installation system according to claim 14, wherein a frame segment comprises a control installation which is pivotable together with the frame segment.

19. A method for laying an offshore pipeline, a comprising the step of using the marine reel lay method pipeline installation system according to claim 14.

20. The method according to claim 19, comprising the steps of: laying a flexible pipeline with the one or more tensioners in the pipeline laying configuration; pivoting the tensioner frame segments to the open configuration; and operating the hoisting device to lower and raise the trolley in the unobstructed vertical trolley path.

Description

[0095] Both aspects of the invention will be further elucidated in the drawings, in which:

[0096] FIG. 1a shows a first embodiment of part of a vessel according to both aspects of the invention in cross-section, perpendicular to the longitudinal axis of the vessel, with the tensioner in the open configuration;

[0097] FIG. 1b shows the embodiment of FIG. 1a in cross section, along the longitudinal axis of the vessel;

[0098] FIG. 2a shows a second embodiment of part of a vessel according to both aspects of the invention in cross-section, perpendicular to the longitudinal axis of the vessel, with the tensioners in the pipeline laying configuration;

[0099] FIG. 2b shows the embodiment of FIG. 2a in cross section, along the longitudinal axis of the vessel;

[0100] FIG. 3 shows the first embodiment of part of the vessel in top view;

[0101] FIG. 4 shows a cross-section of an embodiment of a tensioner according to both aspects of the invention in pipeline laying configuration;

[0102] FIG. 5a shows a cross-section of the tensioner of FIG. 4 in an open configuration;

[0103] FIG. 5b shows a cross-section of the tensioner of FIG. 4 in an intermediate configuration;

[0104] FIG. 6 shows a cross-section of the tensioner of FIG. 4 in an open configuration with a module handling trolley in the vertical trolley path.

[0105] In FIGS. 1a, 1b, 2a, 2b and 3 a vessel 1 is shown, which is adapted to perform subsea wellbore related operations including module handling and laying flexible pipeline, e.g. wellbore intervention. The shown vessel 1 comprises a hull 2 with a main deck 3, and a moonpool 5 having a moonpool wall 6 extending through the hull 2. Here, the moonpool is optionally covered by a skiddable hatch 7, which in the top view of FIG. 3 is shown over the moonpool in continuous lines, and aside of the moonpool in intermittent lines.

[0106] In FIGS. 4, 5a, 5b and 6 a tensioner 30 and drilling mast/pipeline launch tower 10 according to both aspects of the invention are shown in detail and in cross-section. In FIG. 4 the tensioner is shown in a pipeline laying configuration; in FIG. 5a in an open configuration; in FIG. 5b in an intermediate configuration; and in FIG. 6 in an open configuration with a module handling trolley in the vertical trolley path. Same parts are given same reference numerals.

[0107] The shown vessel 1 is provided with a stationary drilling mast 10 having a closed contour mounted on the hull 2 adjacent said moonpool 5, wherein the mast 10 has a front side 10a facing the moonpool 5. The moonpool wall 6 comprises a mast side moonpool wall part 6a at the side of the mast 10.

[0108] According to the present invention, the vessel 1 comprises one or more vertical trolley rails 11 provided at the front side 10a of the drilling mast 10, extending into the moonpool 5 and along a mast side moonpool wall part 6a. A module handling trolley 12, and in the shown embodiments also a cursor trolley 13 are provided, which areduring module handlingmovable along the vertical trolley rails 11, here two rails 11a, 11b, in a vertical trolley path P into the moonpool 5.

[0109] A hoisting device 15 is provided which is adaptedduring module handlingto lower and raise the module handling trolley 12, and/or a module. Optionally, in the shown embodiment, an auxiliary crane, here a service crane 16 is mounted at an elevated position to the drilling mast, preferably to a top end of the drilling mast. It is also conceivable that this service crane is adapted to lower and raise the module handling trolley 12 and/or a module in addition to or instead of the hoisting device 15. The hoisting device 15 is advantageously mounted movable, such that it can be cleared from the firing line.

[0110] Furthermore, a module handling device 20 is provided, visible in FIG. 3, adapted toduring module handlingtransfer a module 21 to the module handling trolley 12, comprising skid rails 22 on the main deck 3 extending towards the moonpool wall 6, whereinduring module handlingan unobstructed module handling area A is provided above the skid rails 22 and the moonpool. In the shown embodiment, the skid rails 22 are aligned with skid rails provided on the skiddable hatch 7 to bring the module in the vertical trolley path P.

[0111] It is also conceivable that a crane, e.g. deck mounted crane such as crane 24 shown in FIG. 3 is used to bring the module from the skid rails into the vertical trolley path, and to lower an raise the module handling trolley 12 and/or a module. For example, the crane has a capacity to transfer end connectors into the vertical trolley path. In embodiments, the crane is provided with a deep water lowering cable. Hence, it is well conceivable that the hoisting capacity of the crane exceeds the capacity of the tensioners.

[0112] According to the present invention, the vessel comprises one or more tensioners. In the embodiment of FIGS. 1a and 1b, one tensioner 30 is provided. In the embodiment of FIGS. 2a and 2b, an additional tensioner 31 is provided above tensioner 30. For example, the tensioner 30 has a capacity of 200 mt. The overall pipelaying capacity can thus be increased by providing an additional tensioner 31, e.g. also a 200 mt capacity tensioner.

[0113] Each tensioner 30, 31 comprises a tensioner frame 30f; 31f supported by the by the drilling mast and multiple tracks 30t; 31t supported by said tensioner frame. This is shown in further detail in FIGS. 4-6. Said tensioner tracks are adapted toin a pipeline laying configuration during laying flexible pipelineas shown in FIGS. 2a and 2b and in FIG. 4engage the flexible pipeline (not shown) and to support at least part of the weight of a launched pipeline in a firing line F which extends on the outside of and adjacent to the front side of the drilling mast 10a and through the moonpool 5.

[0114] According to the invention, at least the tensioner frame of the lower tensioner 30 is mounted pivotably about a vertical pivot axis PA to the drilling mast. Here, the tensioner frame comprises two frame parts or frame halves 30f and 30f that are each mounted pivotably about a respective vertical pivot axis PA and PA to the drilling mast, such that the tensioner frame parts/halves are pivotable between the pipeline laying configuration in which the frame halves are conjoined in the module handling area to form an enclosed pipeline annulus able to support the pipeline (FIGS. 2a, 2b and FIG. 4) and an open configuration (FIGS. 1a, 1b and FIGS. 5a and 6) wherein the segments are disconnected and separated and have pivoted to clear the module handling area and at least part of the vertical trolley path, such that the module handling area and at least part of the vertical trolley path P is unobstructed to allow module handling. The frame halves 30f, 30f each comprise two tracks 30t, which are adapted to be conjoined to each other, here at the connection 30 c visible in FIG. 4.

[0115] In FIG. 2b, it is visible that in the shown embodiment each tensioner frame, in particular each tensioner frame part, comprises an electric control installation 30h; 30h; 31h; 31h which is pivotable together with the tensioner frame parts.

[0116] In the embodiments of FIGS. 1a, 1b, 2a and 2b, a pair of optional horizontal hoist beams 35a, 35b is visible, which are shown in cross-section in FIGS. 1b and 2b. The hoist beams 35a, 35b are advantageously mounted pivotably about a vertical pivot axis PA, PA to the drilling mast, here coinciding with the pivot axes of the tensioner frame parts, below the one or more tensioners 30; 31. As such the hoist beams 35a, 35b are displaceable between an operative configuration, shown in FIG. 2a wherein the horizontal hoist beam extends perpendicular to the drilling mast, in the module handling area, and a non-operable configuration, shown in FIG. 1a, wherein the module handling area is unobstructed to allow module handling. Here, the hoist beam 35a has pivoted to a position adjacent a side of the drilling mast 10.

[0117] In the embodiments of FIGS. 1a, 1b, 2a and 2b, also optional centralizers 40, 41, 42 are visible, provided above and below the one or more tensioners 30, 31. Each centralizer is mounted pivotably about a horizontal pivot axis 40a, 41a, 42a to the front side 10a of the drilling mast 10, such that the centralizer is displaceable between an operative configuration wherein the centralizer extends perpendicular to the drilling mast, in the vertical trolley path, as shown in FIGS. 2a and 2b, and a non-operable configuration wherein the centralizer has pivoted towards the drilling mast and the vertical trolley path is unobstructed to allow module handling, as visible in FIG. 1b.

[0118] Such a centralizer is possibly embodied as a rollerbox. It may be operable to centralize a pipe. It is also conceivable that it is embodied as a cable guide, e.g. for a deep water lowering cable.

[0119] The stationary drilling mast 10 as shown in the drawings comprises a front plate 10k at the front side 10 thereof, and a rear plate 101 and two side plates 10m; 10n which are interconnected by corner connections 10s to form the closed contour. This is shown in an enlarged view in FIG. 4. Two vertical trolley rails 11a; 11b are mounted to the two corner connections 10a of the front plate 10k with the side plates 10m; 10n.

[0120] In the shown configuration, again best visible in FIG. 4, the two tensioner frame parts 30f, 30f of the tensioner frame 30f are mounted pivotably to a side 10m; 10n of the drilling mast/tower, perpendicular to the front side 10k. In the open configuration, the tensioner frame has pivoted essentially over 180 to adjoin a side of the mast, perpendicular to the front side.

[0121] According to the second aspect of the invention, in the shown configuration, the two tensioner frame parts 30f, 30f of the tensioner frame 30f are mounted pivotably to the drilling mast/tower, about a respective pivot axis PA, PA. The vertical trolley rails 11a, 11b are positioned between these vertical pivot axes PA, PA. The frame segments 30f, 30f are movable between a closed flexible pipeline laying configuration in which the frame segments are conjoined to form an enclosed pipeline annulus able to support the pipeline (FIGS. 2a, 2b, 4), and an open configuration (FIGS. 1a, 1b, 5a, 6) wherein the segments are disconnected and separated and have pivoted over at least 90 (FIG. 5b) to clear the vertical trolley path.

[0122] In the embodiments of FIGS. 1a, 1b, 2a and 2b, also an optional pipeline guide 45 is provided, here embodied as an aligner wheel. The pipeline guide 45 provides an arcuate guide surface 45s in a vertical plane, and is adapted toduring laying flexible pipelinebe mounted via a guide support structure 46 above the one or more tensioners 30; 31 to guide said pipeline over the pipeline guide into the one or more tensioners and into the firing line F. As visible in FIG. 2b, the pipeline guide 45, together with auxiliary crane 16, may allow the passage of an end connector EC of a pipeline (not shown) into the firing line. In an alternative embodiment, the pipeline guide 45 is mounted movable and adapted to be cleared from the firing line. An end connector is e.g. positionable in the firing line by a deck mounted crane.

[0123] As visible in FIG. 3, the drilling mast 10 is provided at a port side or a starboard side of the vessel. From FIGS. 1a, 1b, 2a and 2b follows that the drilling mast 10 is provided aside of the vertical plane of the arcuate guide surface 45s. In the shown embodiment, the guide support structure 46 is embodied as a single-sided guide support arm arranged on one side of the pipeline guide 45 only, one end of which is mounted to a side 10m of the drilling mast, perpendicular to the front side 10k of the drilling mast, and onto the other end of which guide support arm a cantilevered carrier 46c is provided to support the pipeline guide 45.