COMBINED LIGHTING DEVICE WITH AN INTEGRATED DIMMING CONTROL SYSTEM
20180160512 ยท 2018-06-07
Assignee
Inventors
Cpc classification
F21S8/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05B35/00
ELECTRICITY
International classification
H05B35/00
ELECTRICITY
F21V21/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A lighting system that includes a lighting device and a dimming controller. The lighting device has a support structure that supports multiple lighting zones. Each lighting zone including one or more lighting sources. The dimming controller is in communication with multiple dimmers supported by the lighting device. Each of the lighting sources is coupled to a corresponding dimmer from the multiple dimmers. The dimming controller is configured to communicate a controlled setting for one or more of the lighting zones to the multiple dimmers.
Claims
1. A lighting system comprising: a lighting device with a support structure supporting multiple lighting zones, each lighting zone including one or more lighting sources; and a dimming controller in communication with multiple dimmers supported by the lighting device, in which each of the lighting sources is coupled to a corresponding dimmer from the multiple dimmers, and the dimming controller is configured to communicate a controlled setting for one or more of the lighting zones to the multiple dimmers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
Definitions
[0052] Lighting Scene: A lighting Scene is a group of Lighting Zones wherein each Zone's illumination level is determined by its respective dimmer.
[0053] Lighting Zone: A lighting Zone consists of one or more light sources or elements such as an incandescent lamps, halogen lamps or light emitting diodes whose illumination level is commonly controlled by a single dimmer. A lighting zone can also be a monitor, as in a ceiling fan, with direction and speed controls.
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[0057] In this exemplary illustration of system 301, a Master Dimmer Controller 310 is mounted within the physical support structure of a lighting device 311. Electrical power for the lighting device 311 is provided by a single A.C. circuit consisting of a A.C. Hot wire 303, A.C. Neutral wire 302 and safety ground wire (not shown). The Master Dimmer Controller 310 allows for a plurality of individually controlled dimmable lighting zones powered by a single A.C. circuit.
[0058] A wall mounted or portable keypad or remote control device 312 transmits digital information containing the illumination level for each lighting zone to the Master Dimmer Controller 310 via the Communication Link 304. The Communication Link 303 may be implemented in any of a plurality of wireless media including Radio Frequency (R.F.), Infrared Light (I.R.), Data over Power Line, or a directly wired connection. The remote control device can be a special-purpose device or can be implemented by software in a mobile device using, e.g., BLUETOOTH? communications. Examples of mobile devices include mobile phones and mobile computers, such as smartphones, smartwatches and other wearable computers, tablets, and personal digital assistants.
[0059] The Zone Dimmers 308 may support the electrical and dimming requirements of a multitude of lighting technologies such as incandescent lamps, low voltage halogen lamps, or L.E.D. lamps. Each Light Fixture Zone 309 has at least one lamp or other lighting element.
[0060] A lighting device with an integrated multiple zone dimming controller enables existing residential or commercial lighting fixtures to be retrofitted with an advanced lighting fixtures capable of providing advanced lighting architecture solutions without modifying the preexisting wiring.
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[0064] The microcontroller 601 program scans the rows and columns of the keypad button matrix by sequentially setting one of the Key_Col_0 through Key Col_3 output pins to a logical 1 (+5V) while the others are set to a logical 0 (0). Each Key_Row_0 through Key_Row_3 input pins are read into a memory location indicating the current state of each of four buttons in the respective column.
[0065] If a Scene button is pressed and held for greater than two seconds, the Mode field shall be toggled from a 0 to a 1 or a 1 to 0 to indicate the mode is in Programming or Normal mode respectively. The Scene button initiating the Programming mode shall be reported to the Master Dimming Controller in the Keypad Data Payload.
[0066] The microcontroller 601 program periodically reports the following Keypad data shown in TABLE 1 below to the Master Dimming Controller.
TABLE-US-00001 TABLE 1 Keypad Data Payload Field Position Type Value Notes Target Light 0 Bits(3-0) 0x0-0xf Lighting Fixture ID Fixture ID Default = 0x0 Mode 0 Bit(7) 0 = Normal 1 = Program Program Scene 1 UINT8 1-16 Scene Button Number number initiating program mode Current Button State 1-2 Bit(0) = K1, 0 = Not Pressed Bit(1) = K2, 1 = Pressed . . . Bit(15) = K16 Previous Button 3-4 Bit(0) = K1, 0 = Not Pressed State Bit(1) = K2, 1 = Pressed . . . Bit(15) = K16
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[0072] Up to 16 Master Dimming Controller lighting fixtures can be controlled with a single Keypad. In a multiple Master Dimming Controller lighting fixture environment, each lighting fixture's ID DIP switch 1108 is set to a unique four binary bit combination. The default setting for the DIP switch is 0000.
[0073] The microcontroller 1101 has internal non-volatile EEPROM memory which stores the illumination level for each of the dimming zones 1107. In the event of a power failure optionally all zones will return to the factory settings.
[0074] The Master Dimming Controller microcontroller either polls for or is interrupted by the communication module's reception of a Keypad data payload. Upon receipt of the payload, the Master Dimming Controller compares the received Target Light Fixture ID to the value of the DIP Switch 1108. If the values match, the Master Dimming Controller parses the remainder of the received data payload.
[0075] The bitwise comparison of exclusive OR'ing (XOR) of the Current Button State and Last Button State to the respective Current Button State determines whether the Current Button State is the result of a make, break or steady state condition of a specific button as shown in TABLE 2:
TABLE-US-00002 TABLE 2 Current Button State Bit (Kx) Bitwise XOR Bit (Kx) Notes 0 0 Released 0 1 Break 1 0 Pressed 1 1 Make
Scene Selection
[0076] If the Keypad Data Payload bit field Mode is set to zero and a Scene Keypad button indicates a Make condition, the Controller retrieves the respective Scene's Zone illumination from the non-volatile and sets all zone illumination levels respectively. If more than one Scene Button is determined to be in the Make condition, the remaining Scene Buttons are ignored.
Scene Programming
[0077] If the Keypad Data Payload bit field Mode is set to 1, programming mode is enabled. The keypad switches K1-K5 are remapped to different functions as shown in TABLE 3 below.
[0078] 1. The Keypad Data Payload field Program Scene Number specifies which of 16 possible scenes is to be programmed based upon the last Scene button pressed for greater than two seconds.
[0079] 2. Target Light Fixture Selection: The Scene 1 buttons is now remapped and causes the Keypad to rotate through each of the 16 valid Target Lighting Fixture ID values each time the button is pressed. Each time the button is pressed, the corresponding lighting fixture will flash all of its lamps for a period of about one second.
[0080] 3. Zone Selection: The Scene 2 button is now remapped and causes the Controller to rotate through each of the valid zones each time the button is pressed. During programming, only the selected zone lamps will be illuminated.
[0081] 4. Zone Illumination Level: The Scene 3 and Scene 4 buttons are now remapped to increase or decrease the lighting level for the selected zone with each respective button press. Upon release of a button press, the then current zone illumination level will be stored in the respective Scene and Zone non-volatile microcontroller memory location.
[0082] 5. Additional lighting zones may be programmed as shown in steps 3 and 4 above.
[0083] 6. Additional Target Lighting Fixtures may be programmed as shown in steps 2, 3, and 4 above.
[0084] 7. Programming Exit: Press and hold any Scene button for greater than two seconds.
TABLE-US-00003 TABLE 3 Keypad Button Function Mapping Button Normal Mode Programming Mode Notes K1 Scene 1 Select Target Press to increment ID #; Lighting Fixture ID All zones on targeted ID will flash for one second K2 Scene 2 Zone Select Press to select Zone; only selected zone will be illuminated. K3 Scene 3 Zone Brighter K4 Scene 4 Zone Dimmer K5-K16 Scene 5- N/A Scene 16
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[0086] Dimming of a lamp is accomplished when a pulse is applied to the triac's gate at some time after a zero crossing of the A.C. signal. If the triac pulse is shorter than the total time of the A.C. half cycle period, the triac will inherently turn off. Thus, the triac is only on for a portion of a half cycle of the A.C. line voltage. The reduction in total power applied to a lamp results in a lower light output. The use of triacs for dimming is compatible with all incandescent lamps and newer generation compact fluorescent lamps/L.E.D sources.
[0087] In this example, the microcontroller generates a triac trigger control pulse signal 1202 N microseconds after the Zero_Cross_Detect interrupt. The Full illumination is achieved when the dimming delay=1. Illumination decreases proportionally as the delay increases. A dimming delay=0 is reserved to indicate the zone is Off.
[0088] Ceiling fan motor speed and direction control is implemented by repurposing two dimming zones. In an implementation, one dimming zone is designated as the Fan Speed Zone. A second dimming zone is designated as the Fan Direction Zone.
[0089] A lamp dimming zone is repurposed as a Fan Direction A.C. switch by setting the triac control signal 1201 to a steady state of either 1 or 0. When the triac control signal is a 1, the zone output 1204 is OFF; When the triac control signal 1201 is a 0, the zone triac 1204 is ON. The Fan Direction Zone control power to the coil of single pole double throw (S.P.D.T.) relay (not shown). The relay's Common contact is connected to the Fan Speed Zone. The relay's Normally Open and Normally Closed contacts are connected to the ceiling fan motor's forward and reverse direction windings. If the Fan Direction Zone is ON, the ceiling fan rotates in the one direction. If the Fan Direction Zone is OFF, the ceiling fan rotates in the opposite direction.
[0090] The Fan Speed Zone controls the ceiling fan motor speed in the same manner as dimming a lamp, i.e. the triac is turned on only during a portion of the A.C. cycle, reducing the average power applied to the motor. As the average power decreases, the motor speed decreases.
[0091] The Zero Cross Detection Circuit in
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[0095] In each component of the lighting device there are lighting zones. These zones can be included in any combination to create a plurality of scenes, preferably four to six scenes. For example, in a dining room application, it is common for the house wiring to allow for only one chandelier in the room, providing general lighting. When operated at full brightness, this chandelier causes an excessive amount of glare. It would be desirable to pre-set the general lighting function of the chandelier at less than full brightness to reduce glare while also providing accent lighting, indirect lighting and/or task lighting from the same chandelier.
[0096] Each remote controller has numerous scene buttons. By selecting a specific scene on one of the remote controllers, one or more zones are dimmed or one or more zones are raised in light intensity and one or more zones are turned on or off, one or more zones are dimmed or turned off while other zones increased in light intensity. Each of the scenes and fade rates of each of the scenes is pre-programmed at the factory but can be re-programmed via the remote controller.
[0097] Another desired option is a display mode, in which the scenes cycle, staying a pre-determined time such as 15 seconds at each scene and then fading to the next scene. Another option would be a security mode which could be programmed to come on at certain times of the night or a pre-selected scene would come on 30 seconds after outside motion lights or sensors were activated. This would only happen in the away mode.
[0098] Following are three examples of lighting devices implementing the present invention.
Example 1
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Example 2
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Example 3
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[0103] The lights on the ends of the ceiling canopy arms (Zone 7) extend beyond the diameter of the chandelier so that their light beams are not blocked by the chandelier.
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[0105] One hot wire from the master dimming control to each of the high voltage zones in the chandelier (Zones 1 and 4) plus one neutral wire and a ground wire are laced through the chain and fed through the screw collar loop and pipe nipple. The wires pass out of the pipe nipple in the electrical box and are connected to the master dimming control. One hot wire from each of the high voltage zones in the ceiling canopy (Zone 7) plus one neutral wire and a ground wire are also connected to the master dimming control. Wire connections could be completed with wire nuts or a quick-connect device. Each of the low voltage zones (Zones 2, 3, 5, 6 and 8) are connected to the low voltage terminals of the master dimming control via DC wire pairs.
[0106] A single AC power supply wire comes into the master dimming control in the canopy and power is distributed to the various zones from there.
[0107] As used in this application and its claims, a wall-box dimmer is a dimmer that is sized to fit in a standard single-gang or multi-gang switchbox, defined by the USA's National Electric Code. A wall-box dimmer could also be a single master dimmer control that fits in to a standard electrical multi-gang switchbox. Example wall-box dimmers are shown in shown in U.S. Pat. No. 5,905,442; U.S. Pat. No. 5,530,322; and U.S. Pat. No. 4,733,158. Examples of commercially available wall-box dimmers are the GRAFIK EYE?, RADIORA? 2, and CAS?TA? dimmers provided by Lutron Electronics Co., Inc. 7200 Suter Road, Coopersburg, Pa. 18036; the MULTISET PRO dimmers provided by Genlyte Thomas Group LLC, 3 Burlington Woods Drive, Burlington Mass. 01803 under the LIGHTOLIER? brand; and the ADORNE? collection dimmers provided by Legrand North America, Inc. 60 Woodlawn Street, West Hartford Conn. 06110. There are many other commercially available wall-box dimmers, as well.
[0108] Each of the wall-box dimmers may configured to control a corresponding lighting zone of a lighting fixture. Thus, for example, the zone dimmer 308 (
[0109] Thus, for example, a user may select a particular scene by activating one or more buttons on a controller that is remote from the lighting fixture. As noted above, the remote controller may be a mobile device, such as a smartphone. Hence, the buttons may be virtual buttons on a touchscreen of the mobile device. The mobile device may then send activation instructions to the lighting fixture. The activation instructions, which may be transmitted wirelessly, include settings for one or more of the lighting zones of the lighting fixture. Thus, for example, the activation instructions may include instructions about which lighting sources or lighting zones should be fully on and lit, which should be partially on (that is, dimmed), or which should be off. Each wall-box dimmer receives the activation instructions from the remote controller and effects a corresponding setting to the lighting zone that corresponds to the wall-box dimmer, thus creating the selected scene.
[0110] Having described and illustrated the principles of the invention in various embodiments thereof, it should be apparent that the invention can be modified in arrangement and detail without departing from such principles. I claim all modifications and variations coming within the spirit and scope of the following claims.