PLANT CONTAINER
20180153107 ยท 2018-06-07
Inventors
Cpc classification
A01G2009/003
HUMAN NECESSITIES
A01G9/02
HUMAN NECESSITIES
D04B1/22
TEXTILES; PAPER
D04B21/20
TEXTILES; PAPER
International classification
A01G9/02
HUMAN NECESSITIES
A47G7/04
HUMAN NECESSITIES
D04B21/20
TEXTILES; PAPER
Abstract
A plant container with one or more sides including a mesh for air pruning
Claims
1. A plant container with one or more sides including a mesh for air pruning.
2. The container of claim 1, wherein the mesh includes plastic strands.
3. The container of claim 1, wherein the mesh includes a mesh fabric with a knitted mesh and/or a woven mesh.
4. The container of claim 3, wherein the mesh fabric is a shade cloth.
5. The container of claim 1, wherein the mesh includes holes that form two-dimensional shapes.
6. The container of claim 5, wherein the holes have widths between 10 millimetres (mm) and 1 mm, or between 6 mm and 3 mm.
7. The container of claim 1, wherein the mesh includes a ultra-violet (UV) light-resistant material.
8. The container of claim 7, wherein the mesh has a UV resistance between 30% and 90%.
9. The container of claim 1, including a base including the mesh.
10. The container of claim 1, including one or more handles on the sides.
11. The container of claim 10, wherein the handles are adjacent a top of the container.
12. The container of claim 10, wherein the handles are fabric handles.
13. The container of claim 10, wherein the handles are configured to rest directly against the sides in a closed condition, and wherein the handles and the sides are configured to be pulled manually mutually apart into an open condition.
14. The container of claim 1, wherein the sides include at least one closure extending from a top of the container.
15. The container of claim 14, wherein the at least one closure includes a plurality of closures, including two closures in opposite sides of the container.
16. The container of claim 14, wherein at least one closure extends from the top to a base of the container.
17. The container of claim 14, wherein the closure includes cooperating fasteners on its adjacent side panels forming the sides.
18. The container of claim 17, wherein the fasteners include cooperating strips of hook and loop fasteners.
19. The container of claim 1, wherein the one or more sides form a continuous wall around the container.
20. The container of claim 1, wherein the one or more sides, and a base, form a bag substantially formed of the mesh.
21. A method of manufacturing a plant container, including a step of forming sides or a base of the plant container using a mesh for air pruning.
22. The method of claim 21, including a step of forming the sides and the base of the container using the mesh.
23. The method of claim 22, including steps of hemming the base, and sewing the sides to the base using stitches.
24. The method of claim 21, including a step of attaching one or more handles to the sides.
25. The method of claim 23, wherein the step of attaching the handles includes aligning a fabric strip forming the handle along the side, directly adjacent the side, and at a top of the side, so that the handle aligns with the top of the side when not pulled away from the side.
26. The method of claim 21, including a step of forming at least one closure in the one or more sides.
27. The method of claim 26, wherein the step of forming the closure includes terminating adjacent side panels forming the sides with cooperating fasteners.
28. The method of claim 27, wherein the fasteners including cooperating strips of hook and loop material.
29. The method of claim 21, including hemming the edges of the sides.
30. A kit including: the plant container of claim 1; and a stand configured to hold the plant container off the ground, and to allow air circulation for air pruning underneath the base of the plant container.
31. The kit of claim 27, wherein the stand includes bars or a grid for supporting the plant container, and legs to support the bars or the grid away from the ground.
32. The container of claim 1, including: a plant with roots extending to the mesh, wherein the roots are pruned by exposure to air and/or light at the mesh.
33. A method including steps of: growing a plant in a plant container; and air pruning roots of the plant that reach a mesh in sides and/or base of the container.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0038] Preferred embodiments of the present invention are hereinafter described, by way of example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0060] As shown in
[0061] The spacings and sizes of the holes (also referred to as air vents) in the mesh are selected such that, as the roots reach the air vents, they are pruned naturally with the air and light. When the plants are removed from the container 1 there are few if any roots becoming trapped within the air vents, making it easier for them to be cleaned ready for their next use. The mesh has sufficient porosity to be cleaned by water for re-use with a new plant after an old plant has been removed, including cleaning off undesirable growing media, roots, and/or fungal spores for bio-security reasons. The container 1 can be cleaned and sterilised to reduce the threat of soil-borne diseases affecting new plants being planted into the container 1. The mesh extends around a circumference and up a height of the sides, and across the base.
[0062] The mesh includes strands (also referred to as threads or filaments or yarns) that form the mesh. The strands are formed of plastic or polymer materials. The strands (also referred to as threads or filaments or yarns) are formed by extrusion of the polymer materials. The polymer materials are synthetic polymers, in particular polyolefin, in particular thermoplastic polymers, in particular polyethylene or polyethene (also known as polythene), in particular high-density polyethylene (HDPE), or polyester, or a combination thereof. The strands have a coating of smooth UV-resistant polymers to provide a high resistance to abrasion, and an increased life span when exposed to varying weather extremes. The mesh may be referred to as a monofilament mesh if the strands are formed of only one type of material.
[0063] As shown in
[0064] The mesh can include a UV-resistant material, e.g., a coating on the strands. The mesh can have a UV resistance between 30% and 90% or up to 100%.
[0065] The mesh can include holes with widths between about 10 mm and 1 mm, or 6 mm and 1 mm, in particular 3 mm. The holes can form two-dimensional shapes in the plane of the mesh, including repeating shapes across the mesh, including polygons, regular polygons, triangles, quadrilaterals, rectangles, pentagons, hexagons, octagons, circles, ellipses, and combinations of these. These shapes need not be geometrically precise, and can change as the mesh is stretched and folded during use (e.g., by insertion of the growing media, or when folded for storage). The hole width is the distance between opposite sides of the hole along a line through the centre of the hole. The holes in the mesh fabric 10 shown in
[0066] The size and volume of the container 1 is defined by a base area (i.e., the two-dimensional area of the base) and a side height. For growing trees to be planted out or installed in the ground (advanced trees), the container volume is selected to be about 30 L to 100 L, including 30 L, 45 L and 100 L. For juvenile stock, the container volume is selected to be about 500 mL to 8 L, including 500 mL, 1 L, 1.5 L and 8 L. The base area and height are selected based on the volume. Small containers for the juvenile stock are taller than wide, in ratios of about 1:1.1 to 1:4 (width:height), including 1:1.5, 1:2, 1:2.5, or 1:3. Large containers for the advanced trees are wider than tall, in ratios of about 1.1:1 to 2:1 (width:height), including 1.5:1.
[0067] The container 1 includes at least one closure extending from the top of the container 1. The closure is manually openable, and may thus be referred to as a manually-closable opening. The closure is reversibly openable, and can thus be opened and closed many times during use of the container 1. As shown in
[0068] The container 1 includes one or more handles 11 on its sides. Each handle 11 is adjacent a top of the container 1, as shown in
[0069] The design of the container 1 allows for the air pruning of roots that extend to the sides (also referred to as the outer edge of the container 1) and to the base of the container 1, thus reducing or eliminating development of circling roots in the container 1, and reducing the risk of girdling and spiralling root problems within the root ball. The design of the container 1 can assist in increased development of fibrous roots within the growing media, can promote root branching throughout the root ball, can increase the capture of irrigation through the exposed soil at the top of the container and through the air vents on all sides of the container, can reduce transplanting issues relating to root disturbance during transport (because the one-piece container 1 is easy to use when installing plants), can assist with health and safety due to handles 11, can assist with ease of installation due to openable side panels. For plants grown in the container 1, on removal of the unsupported rootball from the container 1, at least 90% of the growing media volume can remain intact in or around the rootball, the roots can generally be growing in an outwards (i.e., radial) and downwards direction from the point of initiation, circling roots can generally be absent from the rootball, woody circling roots can generally be absent at the extremity of the rootball, and girdled roots, kinked roots or j-roots can generally be absent.
[0070] The irrigation options available with the container 1 include using a flood-and-drain system or overhead irrigation. When irrigating from the surface of the container 1, any water that does not immediately penetrate the soil surface flows to the edge of the container 1, and this overflow water can run down the side walls and back into the container 1, e.g., so that excess water drips out at the base.
[0071] Furthermore, the mesh of the side panels allows water to pass through the side walls into the growing media, e.g., when incidental on the side walls due to partially horizontal rain or watering, due to the size of the mesh holes allowing direct contact between the growing media and the incident water. Accordingly, the plants in the container 1 can receive rain and water from many angles, in contrast to existing pots with sides that carry incident water downwards rather than into the growing media.
[0072] As shown in
[0073] For a 45-L container, as shown in
[0074] For containers 1 of different sizes, the rack 13 differs correspondingly in size. An 8 L container has a rack of approximately 100 mm100 mm following a one pot, one rack system, and a 1 L container has a rack of approximately 50 mm50 mm in size.
[0075] Alternatively or additionally, the rack 13 can support a plurality of containers 1. A plurality of small containers for juvenile stock can share a single rack 13.
[0076] In embodiments, the rack 13 can have the following variations. The rack frame can be made from any suitably rigid material, e.g., plastic, steel, rubber, etc. The rack shape, viewed from above, can be any suitable shape to support the container 1 with a plant and soil therein, including a generally square shape, a generally rectangular shape, a generally circular shape, or a generally triangular shape, so long as the rack 13 adequately supports the container 1. The height of the rack 13 can be between 50 mm and 90 mm, or between 60 mm and 80 mm, including about 70 mm, or higher than about 60 mm. The minimum height is to provide sufficient air circulation and water drainage from the bottom of the container 1. The angles of the legs relative to the top face of the rack 13 can vary from about 90 degrees (as shown in
[0077] In embodiments, as shown in
[0078] In embodiments, as shown in
[0079] In embodiments, as shown in
[0080] In embodiments, as shown in
[0081] In embodiments, as shown in
[0082] A technical construction method of the container 1 includes steps of: [0083] cutting panels (also referred to as pieces or sections) from the mesh in selected shapes and sizes for a pre-selected container volume or size; [0084] hemming the panels; [0085] attaching the co-operating fasteners 7A, 7B by sewing (also referred to as stitching) them in place; [0086] heat sealing the handle 11 on its edges to prevent fraying; [0087] attaching the handle 11 by aligning the handle 11 along the side, directly adjacent the side, and at a top of the side, so that the handle aligns with the top of the side when not pulled away from the side, and sewing the handle 11 to each of the side walls in a central position; [0088] attaching the hemmed base panel to the hemmed size panels by sewing to construct (or assemble or form) the container 1; and [0089] removing loose threads.
[0090] The co-operating fasteners 7A,7B are sewn onto the side panels: one side panel can have a strip of one type of fastener 7A at each end, and the other side panel can have a strip of the other type of fastener 7B at each end.
[0091] A method of growing a plant in the container 1 includes steps of: growing the plant in the plant container 1; and air-pruning roots of the plant that reach the mesh in the sides and/or the base of the container 1.
[0092] In use, the roots can extend to the edge of or out of the growing media, reaching the mesh and sometimes reaching through the mesh, during their growing phase. Subsequently, exposure to air (and light) prunes these roots back, and the exposed root portions die off due to the air-pruning process.
Applications
[0093] A commercial nursery may have multiple applications for the container 1 in respect of: new seedlings; potting on from a smaller container size to an advanced size; grafted trees; bare root trees; plants; and shrubs. The commercial nursery industry encapsulates are large variety of plants and trees that are planted into a variety of containers. Some are destined for retail nurseries and others for commercial clients, in particular commercial clients for planting projects.
Alternatives
[0094] The container sides and base can be formed of the same mesh material, or a combination of different mesh materials that provide sufficient strength and air-pruning. The container sides and base can be formed entirely of the mesh (including a plurality of different meshes), or at least substantially of the mesh so that sufficient air-pruning occurs around the sides and the base: for example, a fraction of the sides and/or the base may be formed of a non-mesh material, e.g., a fabric or other material, without substantively hindering the air-pruning functions of the container.
[0095] The mesh fabric 10, the closure materials, the stitching and the handle may be formed of other selected materials having an equivalent grade and strength to endure variances in respect to heat and cold, UV, media and fertilisers, and exposure to prolonged episodes of moisture over up to one or more years.
[0096] The mesh may include metal strands. The mesh may include wire webbing. The plastic mesh may include extruded plastic mesh with integral joints between transverse strands. The plastic mesh may include expanded plastic mesh formed by cutting holes in a continuous plastic sheet and expanding the cut sheet to form the plastic mesh. The mesh may include vinyl and/or rubber strands.
[0097] The hole sizes (also referred to as aperture sizes), mesh fabric weight, and mesh fabric thickness are selected such that: [0098] the container has sufficient strength to hold the plant and the relevant media; [0099] the mesh has sufficient air porosity to provide air pruning; [0100] the mesh has sufficient porosity to be cleaned by water for re-use with a new plant after an old plant has been removed, including cleaning off undesirable growing media, and/or fungal spores; [0101] the base material has sufficient water porosity for water drainage; and [0102] the container has sufficient resistance to the media, the water and UV light to hold the plant during its growth phase, and can be re-used as required.
[0103] The relevant media may be selected based on standards relating to types of the plants, e.g., Australian standards for growing trees, including Australian standard AS3743-2003.
[0104] The co-operating fasteners 7A,7B can be relatively quick and easy to open and close, e.g., similar to hook-and-loop closures, and can be formed from materials that withstand exposure to media, water and UV light as required, including: [0105] magnetic closures sewn into the walls of the container 1; [0106] metal or plastic zips; [0107] metal or plastic hook-and-eye joiners; [0108] metal or plastic buttons with cooperating button holes; [0109] plastic clip locks, e.g., formed from nylon; and/or [0110] press studs.
[0111] The shape of the container 1 viewed from above is generally defined by the shape of the base, and the continuous wall formed by the sides in the closed condition has a corresponding shape when viewed from above. As described above, the base can be circular, with a circular base panel. Alternatively, the base can form other shapes, including two-dimensional closed polygon shapes, including squares and rectangles, with corresponding base panel shapes.
Example Embodiments
[0112] In embodiments, the base and sides can be formed of a fabric with the following properties: 50% shade cloth fabric; black colour; HDPE knitted filament; UV stabilised (10 year); 196 gsm weight; 51-56% open area; break force (WARP) of 741 N/50 mm; break force (WEFT) of 530 N/50 mm; burst force of 2100 kPa; ball burst of 1353 N; elongation (WARP) of 51.5%; elongation (WEFT) of 64.8%; tear strength (WARP) of 115 N; and tear strength (WEFT) of 103 N. The handle can be formed of a material with the following properties: 25 mm webbing tape; black colour; polypropylene (PP) woven; heavy duty; UV stabilised; and break strength of 2000 N. The cooperating fasteners can include hook-and-loop tape with the following properties: 25 mm hook and look tape; black colour; heavy duty; and UV stabilised. The stitching can be formed using a polyester filament, e.g, 100% polyester, chemically coated and UV stabilised with high abrasion resistance and a black colour, e.g,. T40 HT Ultimo poly filament.
[0113] In embodiments, the components of the container 1 can have the following dimensions: 415 mm diameter base panel; 614 mm wide and 345 mm high side panels; 300 mm long (i.e., high) closures; and220 mm long fabric strips for the handles 11. For different sizes of the container 1, in litres (L), the diameter of the base panel and the height of the side panels can be the following respectively: for 8 L, 230 mm diameter and 200 mm height; for 18 L, 310 mm diameter and 250 mm height; for 30 L, 375 mm diameter and 275 mm height; for 45 L, 440 mm diameter and 300 mm height; for 75 L, 545 mm diameter and 325 mm height; and for 100 L, 600 mm diameter and 350 mm height.
Interpretation
[0114] Many modifications will be apparent to those skilled in the art without departing from the scope of the present invention.
[0115] The reference in this specification to any prior publication (or information derived from it), or to any matter which is known, is not, and should not be taken as an acknowledgment or admission or any form of suggestion that the prior publication (or information derived from it) or known matter forms part of the common general knowledge in the field of endeavour to which this specification relates.