Downhole cable deployment
11572752 ยท 2023-02-07
Assignee
Inventors
- Timothy E. Moellendick (Dhahran, SA)
- Amjad Alshaarawi (Khobar, SA)
- Chinthaka Pasan Gooneratne (Dhahran, SA)
- Bodong Li (Dhahran, SA)
- Richard Mark Pye (Aberdeen, GB)
Cpc classification
E21B23/0415
FIXED CONSTRUCTIONS
E21B23/08
FIXED CONSTRUCTIONS
E21B23/14
FIXED CONSTRUCTIONS
E21B47/135
FIXED CONSTRUCTIONS
International classification
E21B23/14
FIXED CONSTRUCTIONS
E21B47/005
FIXED CONSTRUCTIONS
Abstract
A method of deploying a flexible cable in a wellbore includes carrying, by a tubular assembly, a cable spool cartridge into the wellbore. The cable spool cartridge is attached to an exterior of the tubular assembly and contains the flexible cable. A first end of the flexible cable is attached to a buoyancy device, and the buoyancy device is releasably attached to the cable spool cartridge. A fluid is flowed by the tubular assembly in a downhole direction through an interior of the tubular assembly and in an uphole direction within an annulus at least partially defined by the exterior of the tubular assembly. The fluid has a greater density than the buoyancy device. The buoyancy device is released by the cable spool cartridge, and the buoyancy device is configured to travel after release in the uphole direction with the fluid and thereby pull the flexible cable from the cable spool cartridge and into the annulus.
Claims
1. A method of deploying flexible cables in a wellbore, the method comprising: carrying, by a first tubular assembly, a first cable spool cartridge into the wellbore, the first cable spool cartridge attached to an exterior of the first tubular assembly and containing a first flexible cable, wherein a first end of the first flexible cable is attached to a first buoyancy device, and wherein the first buoyancy device is releasably attached to the first cable spool cartridge, and wherein a first annulus is at least partially defined by the exterior of the first tubular assembly; flowing a first fluid into the first annulus, the first fluid having a greater density than the first buoyancy device; releasing, by the first cable spool cartridge, the first buoyancy device, wherein the first buoyancy device is configured to travel after release in the uphole direction and thereby pull the first flexible cable from the cable spool cartridge and into the first annulus; disposing a second tubular assembly within the first tubular assembly, wherein a second cable spool cartridge containing a second flexible cable is attached to an exterior of the second tubular assembly, wherein a first end of the second flexible cable is attached to a second buoyancy device, and wherein the second buoyancy device is releasably attached to the second cable spool cartridge, and wherein a second annulus is at least partially defined by the exterior of the second tubular assembly, flowing a second fluid into the second annulus, the second fluid having a greater density than the second buoyancy device; releasing, by the second cable spool cartridge, the second buoyancy device, wherein the second buoyancy device is configured to travel after release in the uphole direction with the fluid and thereby pull the first flexible cable from the cable spool cartridge and into the second annulus; and attaching the first end of the first flexible cable and the first end of the second flexible cable to a data acquisition unit.
2. The method of claim 1, wherein the first flexible cable comprises a fiber optic cable, wherein the method further comprises transmitting a light signal through the fiber optic cable.
3. The method of claim 1, wherein the first fluid and the second fluid comprise cement slurries, and wherein the method further comprises detecting a position of the cement slurry in the first annulus based on a signal from the first flexible cable and detecting a position of the cement slurry in the second annulus based on a signal from the second flexible cable.
4. The method of claim 1, further comprising detecting a change in a mechanical property of cement in the first annulus based on a signal from the first flexible cable.
5. The method of claim 4, wherein the mechanical property is a strain load.
6. The method of claim 1, wherein the first flexible cable comprises an electric cable, and wherein the method further comprises detecting a change in an electrical resistance of cement in the first annulus.
7. The method of claim 1, wherein the first cable spool cartridge comprises a plurality of flexible cables, each of the plurality of flexible cables having a respective first end, wherein each respective first end of the plurality of flexible cables is attached to the first buoyancy device.
8. The method of claim 1, wherein the first flexible cable comprises a power cable.
9. A method of deploying flexible cables in a wellbore, the method comprising: carrying, by a second casing disposed in first casing disposed in the wellbore, a first cable spool cartridge into the wellbore, the first cable spool cartridge attached to an exterior of the second casing and containing a first flexible cable, wherein a first end of the first flexible cable is attached to a first buoyancy device, and wherein the buoyancy device is releasably attached to the first cable spool cartridge; flowing a first fluid in a downhole direction through an interior of the second casing and in an uphole direction within an annulus at least partially defined by the exterior of the second casing, the first fluid having a greater density than the first buoyancy device; releasing, by the first cable spool cartridge, the first buoyancy device, wherein the buoyancy device is configured to travel after release in the uphole direction with the first fluid and thereby pull the first flexible cable from the cable spool cartridge and into the first annulus; attaching a second cable spool cartridge to an exterior of a third casing, the second cable spool cartridge containing a second flexible cable, a first end of the second flexible cable attached to a second buoyancy device releasably attached to the second cable spool cartridge; lowering the third casing into the wellbore within the second casing, the second cable spool cartridge positioned proximate to the downhole end of the third casing within a second annulus defined by the interior of the second casing and the exterior of the third casing; flowing a second fluid in an uphole direction in the second annulus, the second fluid having a greater density than the second buoyancy device; releasing the second buoyancy device from the second cable spool cartridge, thereby allowing the first end of the second flexible cable to travel in an uphole direction with the second fluid and thereby pull the second flexible cable from the second cable spool cartridge and into the second annulus; and attaching the first end of the first flexible cable and the first end of the second flexible cable to a data acquisition unit.
10. A downhole deployment system for flexible cables, the system comprising: a first cable spool cartridge attached to an exterior of a first tubular assembly disposed in a wellbore, the first cable spool cartridge containing a first flexible cable; a first buoyancy device releasably attached to a first end of the first flexible cable and releasably attached to the first cable spool cartridge, wherein the first buoyancy device is configured to be released from the first cable spool cartridge to travel in an upwards direction within a first annulus at least partially defined by the exterior of the first tubular assembly at least partially filled with a fluid having a higher density than the first buoyancy device, such that, upon release, the first flexible cable is pulled from the cable spool cartridge and into the first annulus; a second cable spool cartridge attached to an exterior of a second tubular assembly disposed in the wellbore within the first tubular assembly, the second cable spool cartridge containing a second flexible cable; a second buoyancy device releasably attached to a first end of the second flexible cable and releasably attached to the second cable spool cartridge, wherein the second buoyancy device is configured to be released from the second cable spool cartridge to travel in an upwards direction within a second annulus at least partially defined by the exterior of the second tubular assembly at least partially filled with a second fluid having a higher density than the second buoyancy device, such that, upon release, the second flexible cable is pulled from the second cable spool cartridge and into the second annulus; and a data acquisition unit, wherein the system is configured such that, after release of the first flexible cable and of the second flexible cable into the first annulus and the second annulus, respectively, the first end of the first flexible cable and the first end of the second flexible cable can be connected to the data acquisition unit.
11. The downhole deployment system of claim 10, wherein the first flexible cable comprises a fiber optic cable.
12. The downhole deployment system of claim 10, wherein the first flexible cable comprises an electric cable.
13. The downhole deployment system of claim 12, wherein the first fluid and the second fluid comprise cement slurries.
14. The downhole deployment system of claim 12, further comprising a shear pin configured to release the first buoyancy device in response to a plug landing in a plug seat.
15. The downhole deployment system of claim 12, further comprising an electronic control unit configured to release the first buoyancy device in response to one of: a signal from a circuit closing in response to pumpable plug landing in a downhole plug seat; a signal generated by a sensor configured to sense an arrival of a pumpable plug at a downhole location; and a signal from an operator.
16. The downhole deployment system of claim 10, wherein the data acquisition unit comprises a laser box.
17. The downhole deployment system of claim 10, wherein the first flexible cable comprises a power cable.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(9) This disclosure describes a system, tool, and method for deploying a downhole flexible cable.
(10) Downhole flexible cables such as fiber optic cables or electric cables are used for various downhole sensing and/or data transmission purposes. For example, it may be advantageous to deploy a fiber optic cable within the cement sheath along the vertical length of the cemented annular space in between two casing strings, called the casing-casing annulus. Such a fiber optic cable can be deployed in the casing-casing annulus during cementing operations to, for example, measure the height of the cement slurry as it exits the casing shoe and advances towards the surface within the annulus.
(11) Alternatively or in addition, a fiber optic cable installed in the casing-casing annulus after cement placement can be used to detect the change in mechanical properties of the cement as the cement dehydrates and hardens.
(12) Alternatively or in addition, a fiber optic cable installed in the casing-casing annulus can be used to measure strain or other properties throughout the life of the well, thus detecting pressure-induced events and/or any cracks or other failures in the cement sheath.
(13) The system, tool, and method of the present disclosure can efficiently deploy a fiber optic cable or other cable in a casing-casing annulus or other conduit with a low risk of cable breakage or other damage, thus resulting in more efficient and effective detection and monitoring of the cement sheath or other downhole conditions with a low risk of failure. Furthermore, in some embodiments, the system, tool, and method of the present disclosure can efficiently deploy multiple cables in parallel in an annulus or other conduit, thus enabling redundancy and/or multiple sensing modes in the same conduit.
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(15) Cable spool cartridge 120 is attached to an exterior surface of casing shoe track 102. Cable spool cartridge 120 includes a cable 122 spooled inside of a housing and buoyancy device 124 attached to a first end of cable 122. In some embodiments, cable 122 can be a fiber optic cable or other sensor cable. In some embodiments, cable 122 can be an electric cable or other power cable. The second end of cable 122 is attached to cable spool cartridge 120 and the remaining length of cable 122 is spooled within cable spool cartridge 120.
(16) In the embodiment shown in
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(18) At step 202, a wellbore assembly carries a cable spool cartridge (such as cable spool cartridge 120 from
(19) In the embodiment of the present disclosure shown in
(20) With casing string 104 lowered into the wellbore 300, a casing-casing annulus 304 is formed by the exterior surface of casing string 104 and the interior surface of outer casing 302. In
(21) At step 204 (
(22) As shown in
(23) At 206, the buoyancy device 124 is released and cable 122 is pulled into the conduit. In the embodiment shown in
(24) In some embodiments, buoyancy device 124 can be released from cable spool cartridge 120 by other or additional means. In some embodiments, cable spool cartridge 120 is configured to release buoyancy device 124 in response to casing shoe track 102 being pushed against the bottom of the well at a predetermined slack-off weight. In some embodiments, cable spool cartridge 120 is configured to release buoyancy device 124 in response to rotation of casing string 104 by a pre-determined number of rotations.
(25) In some embodiments, an electronic control unit (ECU) can be attached to cable spool cartridge 120 and the ECU can be configured to release buoyancy device 124 in response to a detection of plug 308 arriving in casing shoe track 102 and/or landing in landing seat 132. The ECU can be connected to sensor(s) and can include a processor, a power source (such as a battery), and a release mechanism. Detection of plug 308 to trigger release by the ECU can be by one of several methods: In some embodiments, the seat of the plug has two un-connected metal sides, and the plug has a metal component such that landing of the plug closes an electrical circuit which provides a signal to the ECU, in response to which buoyancy device 124 is released. In some embodiments, landing seat 132 is equipped with a strain gauge that senses the pressure applied by plug 308 after landing, and the ECU is configured to release buoyancy device 124 when the strain reaches a predetermined amount. In some embodiments, the ECU is equipped with a sensor that detects plug 308 and is configured to release buoyancy device 124 when plug 308 arrives in proximity of the sensor, such as a magnetic sensor, sonar sensor, radio-frequency identification (RFID), or other suitable sensor. In some embodiments, the ECU is configured to receive a signal from the surface (such as a pressure signal) and thereby release buoyancy device 124 in response to receipt of the signal.
(26) Buoyancy device 124 is configured to have a lower density than the cement in cement slurry 210. In the illustrated embodiment, as shown in
(27) At step 208 (
(28) In some embodiments, cable 122 is a power cable and attached to a surface power source after disconnection from buoyancy device 124. In such embodiments where cable 122 is a power cable, cartridge 120 can include a connection to a downhole component such that power from the surface power source can be transmitted from the power source via cable 122 to the downhole component.
(29) The system and method illustrated in
(30) In some embodiments, a fiber optic cable can be installed before or along with the cement slurry and can be used to detect the change in mechanical properties of the cement as the cement dehydrates and hardens. As the cement slurry gains compressive strength, this will be detected as the untethered fiber cable will exhibit increased strain load along the portions of the annulus in which the cement is hardening. This will allow the comparison of the planned cement properties to be compared to what is actually achieved during field application. The cement may not reach the designed properties due to several reasons, such as, for example, unexpected operational conditions that may lead to cement contamination, undiagnosed wellbore geometry considerations such as over-gauge hole, or lost circulation events during the cementing operation. Whatever the cause, detection of the failure of the cement to reach its desired mechanical properties (considered as a function of stress over time) can aid in diagnoses and the need for remediation can be considered. Wellbore integrity can therefore be improved as the well will only become increasingly hard to perform any remediation of the cement sheath once additional strings of casing and cement are added as the well is deepened. In some embodiments, installation of a temperature sensor will allow these properties to be examined with respect to the temperature gradient as calculated along the casing string from the casing shoe to surface.
(31) Alternatively or in addition, a fiber optic cable installed in the casing-casing annulus using the system and method illustrated in
(32) In some embodiments, the flexible cable deployed using the method and system described herein can be a cable other than a fiber optic cable, such as an electric cable, instead of or in addition to a fiber optic cable. For example, cracks or flaws in the cement sheath can be detected by configuring the cement to have piezoelectric properties or by adding carbon fibers to the cement, such that such cracks or flaws can be detected by an electric cable as a change in the electrical resistance of the cement.
(33) In some circumstances, a well may be drilled with multiple casing strings, such that a well may have multiple casing-casing annuli. In some embodiments of the present disclosure, cables can be deployed in each annulus of such a multi-casing system, to allow for monitoring and/or data transmission within each annulus, using the method and system illustrated in
(34) In the illustrated embodiment, each of cables 420, 422, 424, and 426 are attached to a common data acquisition unit 450. In some embodiments, each of the cables from the different annuli may be attached to a different data acquisition unit. Data acquisition unit 450 can be disposed at the surface or at another suitable location.
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(36) The embodiment shown in reference to
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(38) In the illustrated embodiment, each of cable triplets 620, 622, 624, and 626 are attached to a common data acquisition unit 650. In some embodiments, each of the cables from the different annuli may be attached to a different data acquisition unit.
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(40) As shown in
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(42) In an embodiment of the present disclosure, fiber optic cable 822 deployed as shown in