FILLING MACHINE AND METHOD FOR FILLING UP LIQUID OR PASTY MASSES WITH EXTERNAL COLLECTING VESSEL
20180153180 ยท 2018-06-07
Inventors
- Konrad Haederer (Warthausen, DE)
- Martin STAUDENRAUSCH (Biberach, DE)
- Marcel Nusser (Biberach, DE)
- Bernd Maile (Oggelshausen, DE)
Cpc classification
F04C2240/81
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/344
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A23L5/00
HUMAN NECESSITIES
A22C5/00
HUMAN NECESSITIES
F04C13/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
A23L13/60
HUMAN NECESSITIES
Abstract
The present disclosure relates to a filling machine and a method for filling up pasty or liquid masses, for example for sausage production, with a feed pump, in particular a vane pump, for conveying the pasty or liquid masses, a vacuum pump for generating a vacuum in the feed pump, in particular the vane cells of the vane pump, wherein the feed pump may be connected with the vacuum pump via a first channel and via an integrated collecting vessel for entrained ingredients. According to the present disclosure, a supply means is provided via which the feed pump may be optionally additionally connected with an external collecting vessel via the first channel. The operator may thus choose between two different operating modes with and without an external collecting vessel.
Claims
1. A filling machine for filling up a liquid or a pasty mass for sausage production, comprising: a feed pump that is a vane pump for conveying said mass, a vacuum pump for generating a vacuum in the feed pump, including the vane cells of the vane pump, wherein the feed pump is connectable with the vacuum pump via a first channel and via an integrated collecting vessel for entrained ingredients, and a supply means, where the supply means are a connection means via which the feed pump may be optionally connected in addition with an external collecting vessel via the first channel.
2. The filling machine according to claim 1, wherein the filling machine comprises a second channel located between the vacuum pump and the first channel, wherein the first channel and the second channel are arranged such that they are connectable with each other via a connection element, and wherein the supply means connects the first channel with a feed line to the external collecting vessel and wherein the supply means further connects the second channel with the discharge line of the collecting vessel.
3. The filling machine according to claim 1, wherein a connection element and/or the supply means are at least partially exchangeable.
4. The filling machine according to claim 1, wherein an inspection opening is connected with the collecting vessel via the second channel for inspecting the second channel and/or the collecting vessel, wherein the inspection opening is disposed in a lid of the feed pump, or a swivelling housing at which the lid is arranged, or in a machine housing, such that the second channel and/or the collecting vessel may be inspected through the inspection opening while the lid is closed.
5. The filling machine according to claim 1, wherein the supply means comprises a supply element with two separate supply channels, a first supply channel being connectable with the first channel and a second supply channel being connectable with the second channel.
6. The filling machine according to claim 9, wherein the supply means comprises connections that connect the feed and discharge lines with the first and second channels in the supply element.
7. The filling machine according to claim 6, wherein the connections are plug connections.
8. The filling machine according to claim 6, wherein the feed and discharge lines are feed and discharge hoses.
9. The filling machine according to claim 1, wherein the first channel and the second channel end in a lower region of a recess, a supply element of the supply means being inserted into the recess to connect the first and the second channels with a feed and/or discharge line of an external collecting vessel.
10. The filling machine according to claim 1, wherein the filling machine comprises at least one means for increasing a separating power out of the following group: means for diverting the supplied gas via a tangential inlet, a demister, a Laval nozzle, a liquid bath through which the supplied gas is guided, a cooling means for the collecting vessel, an ice or nitrogen condensation trap, a heat sink, cooling ribs, and a heat transfer media.
11. The filling machine according to claim 1, wherein means for the automatic drainage of the collecting vessel is provided which comprises a filling level sensor in an external collecting vessel and/or in the collecting vessel as well as in particular a flap and an aeration valve for aerating the external collecting vessel.
12. A method for operating a filling machine for filling up liquid or pasty mass, the filling machine comprising a feed pump for conveying said mass, a vacuum pump for generating a vacuum in the feed pump, wherein the feed pump is connectable with the vacuum pump via a first channel and via an integrated collecting vessel for entrained ingredients, and a supply means, wherein the feed pump is additionally connectable by the supply means to an external collecting vessel via the first channel, where the supply means is a connection means, the method comprising: selecting an operating mode for the filling machine; and generating the vacuum in the feed pump by the vacuum pump, wherein in a first operating mode, an evacuation opening of the feed pump is connected to the integrated collecting vessel for entraining pasty mass via a first channel, and wherein in a second operating mode, the evacuation opening of the feed pump is additionally connected to an external collecting vessel via the first channel.
13. The method according to claim 12, wherein, for selecting the first operating mode, the first channel, is connected with the evacuation opening in the feed pump and is connected with a second channel, the second channel located between the vacuum pump and the first channel, and, for selecting the second operating mode, the first channel is connected with a feed line to the external collecting vessel, and the second channel is connected with a discharge line of the external collecting vessel.
14. The method according to claim 12, wherein, in a second operating mode, the integrated collecting vessel and the external collecting vessel are arranged in series, and wherein either a pumped-up fluid first passes through the external collecting vessel and then through the collecting vessel, or the pumped-up fluid passes first through the collecting vessel and then through the external collecting vessel before it reaches the vacuum pump.
15. The method according to claim 12, wherein a filling level control is performed in the collecting vessel, and wherein, if a certain filling level is exceeded, the filling machine is stopped or a warning signal is emitted.
16. The filling machine according to claim 1, wherein the first channel and the second channel end in a collecting vessel arranged at the filling machine that is a bell, wherein in a first operating mode, the pumped-up medium is guided through the first channel, the collecting vessel, and the second channel, wherein in a second operating mode, the sucked-up medium from the first channel is connected with a feed line that is connected with the external container, and the discharge line of the external collecting vessel connected with the second channel directly or via the collecting vessel, and wherein, for selecting an operating mode, the collecting vessel that is a bell in which the supply means is integrated, is replaced by another collecting vessel, in which the connection means is integrated.
Description
BRIEF DESCRIPTION OF FIGURES
[0034] The present disclosure will be illustrated below in greater detail with reference to the following figures:
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
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[0044]
DETAILED DESCRIPTION
[0045]
[0046] As yet another example, elements shown above/below one another, at opposite sides to one another, or to the left/right of one another may be referred to as such, relative to one another. Further, as shown in the figures, a topmost element or point of element may be referred to as a top of the component and a bottommost element or point of the element may be referred to as a bottom of the component, in at least one example. As used herein, top/bottom, upper/lower, above/below, may be relative to a vertical axis of the figures and used to describe positioning of elements of the figures relative to one another. As such, elements shown above other elements are positioned vertically above the other elements, in one example. As yet another example, shapes of the elements depicted within the figures may be referred to as having those shapes (e.g., such as being circular, straight, planar, curved, rounded, chamfered, angled, or the like). Further, elements shown intersecting one another may be referred to as intersecting elements or intersecting one another, in at least one example. Further still, an element shown within another element or shown outside of another element may be referred as such, in one example.
[0047]
[0048] As can be taken from
[0049] The evacuation opening 8 is here not provided in the side wall but in the lid. A first channel 14 extends from the evacuation opening 8 to the recess 13 and also ends in the lower region. In
[0050] The arrangement shown in
[0051] The individual connections of the respective components are sealed towards the outside. The external collecting vessel 40 has, for example, a volume within a range of 2 l to 50 l, while the internal collecting vessel has a volume of 0.5 l to 10 l. The external collecting vessel may have, in general, a larger volume than the internal collecting vessel. An additional vessel serves to absorb pressure surges and for a quick pressure compensation. Since the external container 40 is located outside the machine or the machine housing 11, it is subjected to a lower temperature than the internal vessel 4, such that liquid may condense out earlier.
[0052] The filling machine may also comprise means for increasing the separating power of the external collecting vessel. For example, the external collecting vessel 40 may comprise means for diverting the supplied gas. For this, a tangentially arranged inlet 44 may be provided, for example, for the sucked-up medium, such that the introduced medium is caused to rotate. In case of rotating air columns, tangential flow speeds that decrease from the outside to the inside occur in the vessel, whereby the heavy particles reach the wall and may be guided downwards along the same and collected. In addition or as an alternative, guide vanes 45 may be provided, for example, which are also suited to divert the inflowing medium or gas or to cause it to rotate.
[0053] Condensation is also promoted by the collecting vessel 40 being made of a material having good thermal conductivity, in particular of stainless special steels. Advantageously, a cooling means is also provided which cools the walls of the collecting vessel 40 or condensation elements installed therein, for example by integrated heat exchangers, wherein a corresponding thermal medium is guided through these heat exchangers for taking up the condensation heat. As a thermal medium, for example cooling water, ice water, liquefied gas (e. g. nitrogen) is used. A provided fan may also serve to cool the collecting vessel 40. Furthermore, for example cooling ribs or means for enlarging the surface to promote condensation may be provided in the collecting vessel. Another possibility of cooling the medium is isotropic expansion and the acceleration of the medium to ultrasonic speed using a Laval nozzle.
[0054] Furthermore, the filling machine comprises a filling level sensor 47, e. g. a level switch 47. If it is detected that the filling level in the collecting vessel 4 reaches a certain filling level, the filling machine is switched off, for example. One may assume that the external collecting vessel 40, too, is full and must be emptied. Advantageously, the use of the internal automatic switch-off system already existing in the filling machine 1 is particularly advantageous for a high or overfull filling level in the collecting vessel 4. An indication in a display may be shown which indicates that a cleaning of the collecting vessel 40 and/or 4 is necessary, or drainage is initiated automatically.
[0055] In at least one example, filling level sensor 47 may be a part of control system 54 of the filling machine, where control system 54 comprises sensors 56, a controller 58, and actuators 60. One or more of the sensors 56 may provide an output to controller 58, and after receiving the output from the one or more sensors 56, the controller 58 may actuate one or more of actuators 60. Put another way, controller 58 may be triggered to actuate one or more of actuators 60 responsive to receiving an output from one or more of sensors 56. Controller 58 may comprise non-transitory instructions executable by a processor that cause the controller to control one or more of actuators 60 responsive to receiving an output from one or more of sensors 56.
[0056] In one or more examples, filling level sensor 47 may be a sensor of sensors 56. Filling level sensor 47 may provide an output to controller 58 indicating that collecting vessel 4 has reached or is greater than a threshold level. The threshold level may be a predetermined level at which the collecting vessel 4 may need to be emptied to avoid an overfilling of the collecting vessel 4. Controller 58, after receiving the output from filling level sensor 47 that the collecting vessel 4 has reached the threshold level, may actuate one or more of actuators 60.
[0057] In at least one example, actuators 60 may comprise one or more of a flap actuator of flap 46, the automatic switch-off system, and a display of the filling machine. Thus, in at least one example, the controller 58 may actuate an actuator of flap 46 responsive to receiving an output from filling level sensor 47 indicating that collecting vessel 4 has reached or is greater than the threshold level. Thus, the filling machine may be quickly drained. Additionally or alternatively, controller 58 may control automatic switch-off system to turn off the filling machine responsive to receiving the output from the filling level sensor 47 indicating that collecting vessel 4 has reached or is greater than the threshold level. Therefore, overfilling of collecting vessel 4 may be avoided.
[0058] Furthermore, controller 58 may additionally or alternatively provide a display via the display of the filling machine responsive to receiving the output from the filling level sensor 47 indicating that collecting vessel 4 has reached or is greater than the threshold level. In at least one example, the indication displayed via the display of the filling machine may indicate that a cleaning of the collecting vessel 40 and/or 4 is necessary.
[0059] The drainage of the external collecting vessel 4 may be effected automatically. Here, for example, the vacuum system is aerated via a valve 48, such that no more vacuum prevails in the collecting vessel 40. In at least one embodiment, valve 48 may be actuated via controller 58 responsive to the controller 58 receiving an output from one or more sensors 56, such as filling level sensor 47. For example, controller 58 may actuate valve 48 in addition or alternatively to the above-discussed actuators responsive to receiving an output from the filling level sensor 47 indicating that collecting vessel 4 has reached or is greater than the threshold level. Then, the flap 46 is opened automatically and the collecting vessel 40 is emptied. Upon emptying, the valve 48 is automatically closed, and the flap 46 is also automatically or manually closed again. However, it is also possible to actuate the flap 46 manually. That means, drainage may be effected when a certain filling level is detected by the filling level sensor 47. Moreover, drainage may be effected in a filling break or purposefully after certain intervals, or after a certain number of produced portions.
[0060]
[0061]
[0062] As is represented in
[0063]
[0064] For a second operating mode, as it is shown in
[0065] The channel 6 is also, just as in the preceding exemplified embodiments, connected, via the connection means, with the discharge line 21 of the collecting vessel 40, the discharge line 21 being here, for example, plugged into the channel 6 via a plug connection 19 in a pressure-tight manner and guided through the collecting vessel 4 or the bell 4 to the outside. Here, too, the collecting vessel 4 is arranged tightly at the outside of the filling machine via a seal, e. g. a ring seal 51.
[0066]
[0067] It is essential in all exemplified embodiments that existing first and second channels, i. e. a first channel 14 connected with an evacuation opening 8, and a second channel 6, both extending at least partially within the filling machine and comprising an opening facing outwards with respect to the machine housing, are either directly connected to each other, or are connected, via an external collecting vessel, with corresponding feed and discharge lines. Thus, a filling machine produced in series may be easily retrofitted with an integrated collecting vessel 4 included as standard.
[0068] In the method according to the present disclosure, one of two possible operating modes is selected. In a first operating mode, an evacuation opening 8 of the feed pump 2 is connected, via a first channel 14, with a collecting vessel 4 for entrained ingredients, and in a second operating mode, the evacuation opening 8 of the feed pump 2 is additionally connected with an external collecting vessel 40 via the first channel. To select the first operating mode, the first channel connected with an evacuation opening in the feed pump 2 is connected with a second channel 6 situated between the vacuum pump 3, in particular between the collecting vessel 4 and the first channel 14. To select the second operating mode, the first channel is connected with a supply line to the external collecting vessel 40, and the second channel is connected with the discharge line of the external collecting vessel 40.
[0069] Turning now to
[0070] Method 900 may begin at step 902, where step 902 comprises selecting an operating mode for the filling machine. The operating modes may include a first operating mode and a second operating mode, for example. In at least one example, in the first operating mode, an evacuation opening of the feed pump is connected to the integrated collecting vessel for entraining pasty mass via a first channel.
[0071] In the second operating mode, the evacuation opening of the feed pump may be additionally connected to an external collecting vessel via the first channel.
[0072] In at least one example, for selecting the first operating mode, the first channel may be connected with the evacuation opening in the feed pump and may be connected with a second channel, the second channel located between the vacuum pump and the first channel, and the second channel also located between the collecting vessel and the first channel. Further, in one or more embodiments, for selecting the second operating mode, the first channel may connected with a feed line to the external collecting vessel, and the second channel may be connected with a discharge line of the external collecting vessel.
[0073] In one or more embodiments, in a second operating mode, the integrated collecting vessel and the external collecting vessel may be arranged in series. Additionally, in some examples, either a pumped-up fluid first passes through the external collecting vessel and then through the collecting vessel, or the pumped-up fluid passes first through the collecting vessel and then through the external collecting vessel before it reaches the vacuum pump.
[0074] Following step 902, method 900 may comprise generating the vacuum in the feed pump by the vacuum pump at step 904.
[0075] In some examples, a filling level control may be performed in the collecting vessel, wherein, if a certain filling level is exceeded, the filling machine may be stopped or a warning signal may be emitted.
[0076] The following claims particularly point out certain combinations and sub-combinations regarded as novel and non-obvious. These claims may refer to an element or a first element or the equivalent thereof. Such claims should be understood to include incorporation of one or more such elements, neither requiring nor excluding two or more such elements. Other combinations and sub-combinations of the disclosed features, functions, elements, and/or properties may be claimed through amendment of the present claims or through presentation of new claims in this or a related application. Such claims, whether broader, narrower, equal, or different in scope to the original claims, also are regarded as included within the subject matter of the present disclosure.