SUPPLY ROLL WITH FUNCTIONAL MARKER, METHOD FOR HANDLING FLAT MATERIAL AND/OR STRIP MATERIAL WOUND ONTO SUPPLY ROLLS, AS WELL AS SYSTEM FOR HANDLING FLAT MATERIAL AND/OR STRIP MATERIAL
20180155143 ยท 2018-06-07
Inventors
Cpc classification
B65H19/123
PERFORMING OPERATIONS; TRANSPORTING
B65H19/105
PERFORMING OPERATIONS; TRANSPORTING
B65H19/1873
PERFORMING OPERATIONS; TRANSPORTING
B65H19/102
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/46115
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/1244
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/12422
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/1944
PERFORMING OPERATIONS; TRANSPORTING
B65H19/18
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The disclosed supply roll (5) comprises a roll core (6); flat material and/or strip material (8) being carried on the roll core (6) in a multitude of windings; and at least one functional marker (2). The at least one functional marker (2) is placed in a specified relative position at an externally arranged free end section (7) of the flat material and/or strip material (8) such that information about the relative position of the free end section (7) is optically identifiable by way of the at least one functional marker (2).
Claims
1. A supply roll (5), comprising: a roll core (6); flat material and/or strip material (8) being carried on a roll core (6) in a multitude of windings; and at least one functional marker (2) placed in a specified relative position at an externally arranged free end section (7) of the flat material and/or strip material (8) such that information about the specified relative position of the free end section (7) is optically identifiable by way of the at least one functional marker (2).
2. The supply roll of claim 1, wherein the at least one functional marker (2) comprises one or more adhesive markers (3), with at least one first adhesive bond between the one or more adhesive markers (3) and the externally arranged free end section (7).
3. The supply roll of claim 2, wherein at least one second adhesive bond between the one or more adhesive markers (3) or the free end section (7) of the flat material and/or strip material (8) and an externally arranged layer (11) of flat material and/or strip material (8) adjacent to the free end section (7).
4. The supply roll of claim 3, wherein the at least one second adhesive bond is between the one or more adhesive markers (3) and externally arranged layer (11) of flat material and/or strip material (8) adjacent to the free end section (7).
5. The supply roll of claim 4, wherein the one or more adhesive markers (3) decrease in planar extension toward the externally arranged layer (11) such that the at least one second adhesive bond between the externally arranged layer (11) and the adhesive marker (3) has less adhesive force than the at least one first adhesive bond between the free end section (7) and the adhesive marker (3).
6. The supply roll of claim 5, with at least one functional marker (2) comprises at least one first mark (22), which aligns to the at least one functional marker (2) to an end edge (18) of the externally arranged free end section (7).
7. The supply roll of claim 6, wherein the at least one first mark (22) comprises a transparent window (24) through which the end edge (18) of the externally arranged free end section (7) is visible.
8. The supply roll of claim 7, wherein at least one functional marker (2) further comprises at least one second mark (20), which aligns the at least one functional marker (2) to a center position with regard to the longitudinal extension of the supply roll (5).
9. The supply roll of claim 8, comprising an RFID transponder (25).
10. The supply roll of claim 9, wherein the RFID transponder (25) is a component of the at least one functional marker (2).
11. The supply roll of claim 10, wherein at least one functional marker (2) comprises of a print application applied in the specified relative position onto the free end section (7).
12. A method for handling flat material and/or strip material (8) wound onto a supply rolls (5), comprising: applying at least one functional marker (2) in a specified relative position onto an externally arranged free end section (7) of the flat material and/or strip material (8) on a supply roll (5); positioning the supply roll (5) on a retaining mandrel (15); optically identifying the position of the at least one functional marker (2); aligning the free end section (7) based on the optical identification step; and extracting the free end section (7) from the supply roll (5).
13. The method of claim 12, wherein the aligning step comprises rotating the supply roll (5) on the retaining mandrel (15).
14. The method of claim 13, wherein the applying step comprises applying the at least one functional marker (2) onto the externally arranged free end section (7) at least approximately centrally and/or aligned to an end edge (18) of the externally arranged free end section (7).
15. The method of 14, with at least one functional marker (2) comprises at least one adhesive marker (3), which is adhesively attached to a free end section (7) of the flat material and/or strip material (8) and to a layer (11) of the flat material and/or strip material (8) adjacent to the free end section (7), such that the adhesive marker (3) fastens the free end section (7) to the adjacent layer (11) of flat material and/or strip material (8).
16. The method of claim 15, wherein a first adhesive bond between the free end section (7) and the adhesive marker (3) is greater than a second adhesive bond between the adjacent layer (11) and the adhesive marker (3).
17. The method of claim 14, further comprises printing the at least one functional markers (2) in specified relative position onto the free end section (7).
18. An apparatus (100) for handling flat material and/or strip material (8) wound onto supply rolls (5), the apparatus comprising: a device (50) to apply at least one functional marker (2) in specified relative position onto an externally arranged free end section (7) of the flat material and/or strip material (8) on a supply roll (5); at least one installation position (EB) for the rotating reception of supply rolls (5) of flat material and/or film material (8); a handling device (10) for mounting the particular supply roll (5) into the at least one installation position (EB); an optical detection device (30) for identifying a position of the at least one functional marker (2); and one or more devices for aligning the free end section (7) of a particular supply roll (5) based on the optical detection such that the free end section (7) of a particular supply roll (5) in the installation position (EB) has a predefined position.
19. The apparatus of claim 18, wherein the device (50) comprising at least one printing station (52) for printing at least one functional marker (2) in a specified relative position onto the externally arranged free end section (7) of the flat material and/or strip material (8) on a particular supply roll (5).
Description
BRIEF DESCRIPTION OF THE FIGURES
[0039] In the following passages, the attached figures further illustrate exemplary embodiments of the invention and their advantages. The size ratios of the individual elements in the figures do not necessarily reflect the real size ratios. It is to be understood that in some instances various aspects of the invention may be shown exaggerated or enlarged in relation to other elements to facilitate an understanding of the invention.
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
DETAILED DESCRIPTION OF THE INVENTION
[0047] The same or equivalent elements of the invention are designated by identical reference characters. Furthermore and for the sake of clarity, only the reference characters relevant for describing the individual figures are provided. It should be understood that the detailed description and specific examples, while indicating preferred embodiments, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
[0048]
[0049] Flat material and/or strip material 8 in a multitude of windings is carried on the roll core 6. The flat material and/or strip material 8 is shrink film 9.
[0050] The supply roll 5 furthermore comprises a functional marker 2, in the present instance designed as adhesive marker 3, which is attached in specified relative position to an externally arranged free end section 7 of the flat material and/or strip material 8 or, as the case may be, of the shrink film 9. If the position of the functional marker 2 is known or, as the case may be, if the position of the functional marker 2 has been identified, it is hereby possible to draw conclusions as to the relative position of the free end section 7.
[0051] The supply roll 5 rests on a holding block 12, which limits the freedom of movement of the supply roll 5 on the holding block 12 by way of two lateral stops 14. It is conceivable, for example, that the functional marker 2 or, as the case may be, the adhesive marker 3 is applied onto the supply roll 5 or, as the case may be, onto the free end section 7 of the supply roll 5 while the supply roll 5 rests on the holding block 12. It is also possible that the supply roll 5 is placed onto the holding block 12 and at that point already has a functional marker 2, and that said supply roll 5 is mounted into an installation position EB (cf.
[0052] The
[0053] About halfway into the longitudinal extension of the supply roll 5, a marking 16 is applied along the path of a winding onto the supply roll 5 or, as the case may be, onto the flat material and/or strip material 8. The
[0054] If the position of the functional marker 2 or, as the case may be, the adhesive marker 3 is identified, it is hereby possible to draw conclusions as to the position of the free end section 7 and also as to the position or, as the case may be, the dimensions of the supply roll 5. After the optical identification of the functional marker 2 or, as the case may be, of the adhesive marker 3, it is then possible for the free end section 7 to be taken hold of and for the free end section 7 to be extracted from the supply roll 5 without difficulties.
[0055]
[0056]
[0057] The functional marker 2 or, as the case may be, the adhesive marker 3 of the exemplary embodiment from
[0058] If information about the number of windings on the supply roll 5 is stored on the RFID transponder 25, it can be provided that a packaging machine is controlled in consideration of the stored information after reading it from the RFID transponder 25. In the instance of the number of windings having been stored, the packaging machine can indicate a necessary replacement of the supply roll 5, if applicable, or it can initiate a replacement of the almost completely depleted supply roll 5 or, as the case may be, it can carry out an automated replacement.
[0059] The embodiment from
[0060] It is also conceivable that the supply roll 5 forms a pocket in the free end section 7, in which pocket an RFID transponder 25 can be accommodated and fastened to the free end section 7. In these conceivable embodiments, the RFID transponder is not a component of the functional marker 2 or, as the case maybe, of the adhesive marker 3.
[0061]
[0062] The functional marker 2 or, as the case may be, the adhesive marker 3 of
[0063] Even with an inaccurate axial positioning of the supply roll 5 on the retaining mandrel 15 or, as the case may be, with an inaccurate axial alignment of the supply roll 5 in relation to the detection device 30, can the optical detection device 30 identify a particular position of the free end section 7 by way of the plurality of triangular marks 27. In the present instance, the triangular marks 27 are to be understood merely as an example, so that in various other embodiments it is also possible for other marks or, as the case may be, other symbols to be provided, so that the supply roll 5 or, as the case may be, the free end section 7 can be aligned with the help of the optical detection device 30.
[0064]
[0065] The apparatus 100 comprises a device 50 (cf.
[0066] Further discernible in
[0067] Furthermore, an optical detection device 30, for example possibly designed as camera system 32, is disposed in the area of the installation position EB. By way of the optical detection device 30, it is possible to identify a position of the functional marker 2 or, as the case may be, of the adhesive marker 3. The handling device 10, the actuator 40, and the optical detection device 30 or, as the case may be, the camera system 32 are linked to a control device S. When the position of the functional marker 2 or, as the case may be, of the adhesive marker 3 has been identified by the optical detection device 30 or, as the case may be, by the camera system 32, the control device S controls a rotating movement of the retaining mandrel 15, as the case may be, by way of the actuator 40 such that the functional marker 2 or, as the case may be, the adhesive marker 3 is hereby brought into a predefined desired position. A suction device and/or gripping device or, as the case may be, a suction rod, which is not illustrated in the Figures of the present patent application, can then take hold of and extract the free end section 7 of the supply roll 5. The flat material and/or strip material 8 or, as the case may be, the shrink film 9 of the supply roll 5 can subsequently be heat-sealed to a flat material and/or strip material or, as the case may be, to a shrink film of a further supply roll.
[0068] As shown in
[0069]
[0070] Number 60 thus indicates an extruder with a plurality of rollers 70 and 80 disposed downstream in conveying direction from the extruder. Formed between the rollers 70 and 80 in conveying direction is a specific space, by way of which space the flat material and/or strip material 8 or, as the case may be, the shrink film 9 can be stretched in conveying direction. Number 85 indicates a contact roller, with an extending of the flat material and/or strip material 8 or, as the case may be, of the shrink film 9 being carried out in transverse direction between the contact roller 85 and the roller 80 that is last in conveying direction. After having passed the contact roller 85, the flat material and/or strip material 8 or, as the case may be, the shrink film 9 is guided further on to one of the winding rollers 91 to 93 by way of which the flat material and/or strip material 8 or, as the case may be, the shrink film 9 can be arranged on a roll core 6.
[0071] When the flat material and/or strip material 8 or, as the case may be, the shrink film 9 has been completely arranged on the roll core 6, a severing of the flat material and/or strip material 8 or, as the case may be, of the shrink film 9 is performed via the cutting device 90. The cutting device 90 can be, for example, a cutting knife, and it can emit a laser beam for the purpose of the particular severing process. The winding rollers 91 to 93 can in each case be exchanged by way of the rewind turret 95 such that the winding rollers 91 to 93 can be selectively staged in order to arrange flat material and/or strip material 8 or, as the case may be, shrink film 9 on a roll core 6 by one of the winding rollers 91 to 93.
[0072] The winding rollers 91 to 93 and the rewind turret 95 together form the winding apparatus 98. A device 50 is disposed in the area of the winding apparatus 98, where the device 50 can apply a functional marker 2 (cf.
[0073] It should be additionally noted that the functional markers 2 or, as the case may be, the adhesive markers 3 can be equipped and used for transmitting and/or providing information and/or data about the film rolls 5 to a packaging machine and/or to a handling device 10. Other information carriers to be suitably used can be printed optical encodings or the mentioned RFID transponders 25.
[0074] The invention has been described with reference to a preferred embodiment. Those skilled in the art will appreciate that numerous changes and modifications can be made to the preferred embodiments of the invention and that such changes and modifications can be made without departing from the spirit of the invention. It is, therefore, intended that the appended claims cover all such equivalent variations as fall within the true spirit and scope of the invention.
LIST OF REFERENCE CHARACTERS
[0075] 2 Functional marker [0076] 3 Adhesive marker [0077] 5 Supply roll [0078] 6 Roll core [0079] 7 Free end section [0080] 8 Flat material and/or strip material [0081] 9 Shrink film [0082] 10 Handling device [0083] 11 Externally arranged layer or adjacent layer [0084] 12 Holding block [0085] 14 Stop [0086] 15 Retaining mandrel [0087] 16 Marking [0088] 18 End edge [0089] 20 Second mark [0090] 22 First mark [0091] 24 Transparent window [0092] 25 RFID transponder [0093] 26 Arrow-based illustration [0094] 27 Triangular mark [0095] 28 Mandrel [0096] 30 Optical detection device [0097] 32 Camera system [0098] 40 Actuator [0099] 50 Device [0100] 52 Printing station [0101] 60 Extruder [0102] 70 Roller [0103] 80 Roller [0104] 85 Contact roller [0105] 90 Cutting device [0106] 91 Winding roller [0107] 92 Winding roller [0108] 93 Winding roller [0109] 95 Rewind turret [0110] 98 Winding apparatus [0111] 100 Apparatus [0112] EB Installation position [0113] S Control device