DRIVE FOR A FLAP
20230101330 ยท 2023-03-30
Inventors
- Eric Bittner (Erdweg, DE)
- Armin DIETL (Erdweg, DE)
- Yvan SIERP (Erdweg, DE)
- Martin WINKER (Erdweg, DE)
- Nicolai DEUTSCHMANN (Erdweg, DE)
Cpc classification
F16H25/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E05F15/41
FIXED CONSTRUCTIONS
International classification
Abstract
A drive for a flap, wherein the drive has a housing, a motor and a spindle drive, wherein the motor and the spindle drive are drivingly connected to one another and make a motorized adjustment of the flap possible, wherein the drive moves the flap at least into an open position and a closed position, wherein the spindle drive has a threaded spindle with a nut and a thrust tube and the thrust tube is connected to the threaded spindle via the nut, wherein the thrust tube is moved via a translational movement, wherein the spindle drive is arranged inside a rotor and the motor drives the rotor, wherein the rotor is connected to the threaded spindle.
Claims
1. A drive for a flap, wherein the drive has a housing, a motor and a spindle drive, wherein the motor and the spindle drive are drivingly connected to one another and make a motorized adjustment of the flap possible, wherein the drive moves the flap at least into an open position and a closed position, wherein the spindle drive has a threaded spindle with a nut and a thrust tube and the thrust tube is connected to the threaded spindle via the nut, wherein the thrust tube is moved via a translational movement, wherein the spindle drive is arranged inside a rotor and the motor drives the rotor, wherein the rotor is connected to the threaded spindle.
2. The drive according to claim 1, wherein the rotor is connected to the threaded spindle via an adapter.
3. The drive according to claim 1, wherein the rotor has a hollow cylindrical geometry.
4. The drive according to claim 1, wherein the rotor surrounds the threaded spindle and the thrust tube radially.
5. The drive according to claim 1, wherein at least one bearing is arranged between the housing and the rotor.
6. The drive according to claim 1, wherein a gear wheel is connected to the rotor.
7. The drive according to claim 1, wherein the motor and the spindle drive are drivingly connected via at least a first gear stage, wherein the rotor is driven via the first gear stage.
8. The drive according to claim 7, wherein an overload clutch is arranged between the first gear stage and the threaded spindle.
9. The drive according to claim 7, wherein the motor drives a second gear stage, which in turn drives the rotor, via the first gear stage.
10. The drive according to claim 9, wherein the first gear stage and the second gear stage are connected by means of an overload clutch.
11. The drive according to claim 7, wherein an Oldham coupling and/or a flexible shaft is arranged between the motor and the first gear stage.
12. The drive according to claim 8, wherein the overload clutch is arranged on the rotor.
13. The drive according to claim 8, wherein the overload clutch is connected to the rotor and the threaded spindle in a rotationally fixed manner.
14. The drive according to claim 8, wherein the overload clutch has an adapter, which is connected to the rotor in a rotationally fixed manner.
15. The drive according to claim 1, wherein the spindle drive additionally has a guide tube, via which a torque support of the thrust tube is effected.
16. The drive according to claim 15, wherein the guide tube is connected to a housing cover.
17. The drive according to claim 1, wherein at one end of the thrust tube a connecting point is arranged, which is connected to a vehicle body, wherein the thrust tube and the connecting point are connected to one another.
18. The drive according to claim 17, wherein the connecting point is pivotable about a pivot axis.
19. The drive according to claim 18, wherein the pivot axis of the connecting point runs parallel to the axis of rotation of the motor.
20. The drive according to claim 18, wherein the pivot axis of the connecting point and the axis of rotation of the motor have exactly one intersection.
21. The drive according to claim 1, wherein the drive is fastened to the flap via a holder.
22. The drive according to claim 21, wherein the housing is held in the holder via at least two bearing points.
23. The drive according to claim 21, wherein the holder has a U-shaped geometry in cross section.
24. The drive according to claim 1, wherein an axis of rotation of the motor and an axis of rotation of the spindle drive are arranged skewed relative to one another or have exactly one intersection.
25. The drive according to claim 1, wherein the drive is mounted pivotable about a pivot axis.
26. The drive according to claim 25, wherein the pivot axis runs parallel to the axis of rotation of the motor.
27. The drive according to claim 25, wherein the pivot axis runs skewed relative to the axis of rotation of the motor or the pivot axis and the axis of rotation of the motor have exactly one intersection.
28. The drive according to claim 1, wherein arranged on the rotor there is a coding disc, which is scanned by a sensor arranged inside the housing.
29. The drive according to claim 1, wherein arranged on the threaded spindle there is a coding disc, which is scanned by a sensor arranged inside the housing.
30. The drive according to claim 29, wherein the coding disc is fixedly connected to the threaded spindle.
31. The drive according to claim 1, wherein at least in each case one seal is arranged between the thrust tube and the housing and between the rotor and the housing.
32. The drive according to claim 1, wherein a hysteresis brake is arranged between the motor and the spindle drive.
33. The drive according to claim 1, wherein a sensor which detects a pivoting angle of the drive is arranged in immediate proximity to the drive or on the drive.
34. The drive according to claim 33, wherein a coding, which is scanned by the sensor and thereby detects a pivoting angle of the drive, is arranged on the drive.
35. The drive according to claim 34, wherein the coding is arranged on the motor or on a housing of the motor.
36. The drive according to claim 34, wherein the coding is arranged on a holder.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Further features and advantages of the disclosure are revealed by the following description and the attached drawings, to which reference is made below. In the drawings, there are shown in:
[0027]
[0028]
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DETAILED DESCRIPTION
[0037]
[0038] Furthermore, at one end of the thrust tube 16 a connecting point 20 is arranged, which is connected to a vehicle body, wherein the thrust tube 16 and the connecting point 20 are fixedly connected to one another in the axial direction and/or the thrust tube 16 and the connecting point 20 are connected to one another in a rotationally fixed manner. The connecting point 20 can be formed in particular as a ball joint or as a through-hole. Furthermore, the connecting point 20 can also provide a torque support for the thrust tube 16. The connecting point 20 is preferably pivotable about a pivot axis 21, wherein the pivot axis 21 of the connecting point 20 runs parallel to the axis of rotation 6 of the motor 3.
[0039]
[0040] In addition, a hysteresis brake 40 is arranged between the motor 3 and the spindle drive 4. The axis of rotation 6 of the motor 3 can thereby be braked, as a result of which the flap, in particular the vehicle door, can be held in all positions and vehicle positions.
[0041]
[0042] Furthermore, the rotor 17 is connected to the threaded spindle 14 via an adapter 18, in particular connected in a rotationally fixed manner. The adapter 18 is arranged on an end face of the rotor 17, wherein the adapter 18 is connected to the rotor 17 in a positive-locking and/or frictional-locking manner. The threaded spindle 14 is likewise connected to the adapter 18 in a positive-locking and/or frictional-locking manner, wherein the threaded spindle 14 preferably has external teeth and the adapter 18 has corresponding internal teeth. As a result, the threaded spindle 14 rotates with the same number of rotations and speed as the rotor 17. In addition, the threaded spindle 14 can have a circumferential groove 24, which is arranged inside the adapter 18. For this, a pin 25, which is connected to the adapter 18, can be arranged in the adapter 18. An additional positional securing of the threaded spindle 14 is thereby effected. Alternatively, the threaded spindle 14 can have an axial securing.
[0043] The threaded spindle 14 and the thrust tube 16 are surrounded by the rotor 17 radially, wherein the thrust tube 16 can be moved out of the rotor 17 and the thrust tube 16 can also be moved into the rotor 17 again. Thus, the rotor 17 is sealed on one end face, in particular by the adapter 18, and particularly preferably sealed in a water-tight manner, and on the opposite end face the rotor 17 has an opening, from which at least the thrust tube 16 can protrude.
[0044] In order to guarantee a torque support of the thrust tube 16, the thrust tube 16 can have an oval or polygonal geometry and a cutout corresponding to the geometry of the thrust tube 16 can be present in the housing 2 and/or in the holder 5. The cutout in the housing and/or the holder thereby prevents the thrust tube 16 from twisting and thus acts as a torque support. In addition, the connecting point 20 can also provide a torque support for the thrust tube 16 because the connecting point 20 has a connection that is fixed in the axial direction and/or a rotationally fixed connection to the vehicle body, wherein orthogonal to the pivot axis 21 of the connecting point 20 the point of connection 20 to the vehicle body is formed fixed in the axial direction and/or is formed rotationally fixed.
[0045] Furthermore, arranged on the rotor 17 there is a coding disc 26, which is scanned by a sensor 27 which is arranged inside the housing 2. The coding disc 26 can be both magnetic and an optical coding disc 26, wherein the coding disc 26 has a coding, which can be scanned by the sensor 27 and an angle of rotation can thereby be determined. The sensor 27 can determine the angle of rotation in absolute or relative terms.
[0046] Two bearing points 39 are provided inside the housing 2 for mounting the rotor 17.
[0047]
[0048] The nut 15 is preferably manufactured from plastic. Advantageously, the nut 15 is manufactured and fitted directly on the thrust tube 16 by injection through openings. A stable and hard-wearing connection between the thrust tube 16 and the nut 15 is thereby produced. Advantageously, the nut 15 has, in the longitudinal direction, in each case two holding extensions, connected via a bridge, which engage in two openings in the thrust tube 16 lying one behind the other in the longitudinal direction. An optimum hold is thus provided.
[0049] According to the disclosure, the nut 15 is manufactured from plastic. Openings 30 are provided on the outer circumference on the thrust tube 16 for holding the nut 15 on the thrust tube 16. Advantageously, four pairs of openings 30 are provided distributed at regular intervals over the circumference, wherein the openings 30 of a pair lie one behind the other in the longitudinal direction of the thrust tube 16. Alternatively, several openings 30, lying one behind another in the longitudinal direction, and associated holding extensions 31, connected in each case via a bridge 32, can also be provided, with the result that the holding forces for each holding extension 31 are reduced and risks in the case of a possible fracture of an individual holding extension 31 can also be guarded against even more efficiently.
[0050] In a further alternative embodiment, it is also possible to provide only at least two, preferably four, openings 30 distributed at regular intervals over the circumference. A bridge 32 is formed between two holding extensions 31 in that the nut 15 protrudes beyond an end face of the thrust tube 16 and this protrusion forms a first holding extension 31 and the bridge 32 is effected between this protrusion of the nut 15 and the holding extension 31 which protrudes through the opening 30.
[0051] Due to the holding extensions 31 and the bridges 32 connected thereto, which protrude beyond the thrust tube 16, the bridges 32 can engage in corresponding grooves in the guide tube 28 and thereby effect a torque support of the thrust tube 16.
[0052] Furthermore, a seal 41 is arranged in each case between the thrust tube 16 and the housing 2 and between the rotor 17 and the housing 2.
[0053]
[0054] In the region below the motor 3, the holder 5 has a first hollow cylindrical receiver 34, which is preferably designed in two parts. Each part forms a semi-circle. After the drive 1 has been inserted, the two parts can be connected to one another in a frictional-locking, positive-locking and/or material-bonding manner, in particular the two parts can be screwed or welded. A second hollow cylindrical receiver 35, into which the housing 2 is inserted, is arranged below the spindle drive 4 and, respectively, in the axial direction of the first bearing point 8 on the opposite side of the spindle drive 4.
[0055] The connecting web 36 has a cutout 37 for the thrust rod 16 and the connecting point 20. The dimensions of the cutout 37 are contoured such that the drive 1 can pivot. In order to facilitate the assembly of the drive 1 and the holder 5, it is advantageous if the cutout 37 is a U-shaped cutout 37 and is thus open to one side of the holder 5. The connecting web 36 can also thereby be constructed with a smaller width. Furthermore, a centring device 42 can be arranged on the cutout 37 because a projecting edge 42 is arranged on the outer circumferential edge of the cutout 37. At least two drilled holes 38, through which the holder 5 is screwed to the flap, are arranged on the connecting web 36. In addition, at least one centring device, which makes it easier to position the drive 1, can be provided on the connecting web 36. The centring device can be designed in the form of a cone, for example, which is introduced into corresponding recesses in the flap.
[0056] In addition, instead of the drilled holes 38, stud bolts can also be arranged on the connecting web 36 or stud bolts can be arranged on the holder 5 and the holder 5 is connected to the flap via the stud bolts. The stud bolts provide both a guiding and a centring, and an additional centring device is not needed.
[0057] In addition, a sensor which detects a pivoting angle of the drive 1 can be arranged in immediate proximity to the drive 1. A coding disc, which is scanned by the sensor and can thereby detect a pivoting angle of the drive 1, is preferably arranged on the drive 1. The coding disc is preferably arranged on the motor 3 or on a housing of the motor 3. Particularly preferably, the coding disc is fastened to a flange 43 of the motor 3 or of the housing of the motor 3 and the sensor is arranged on the holder 5.
[0058]
[0059] Furthermore, at one end of the thrust tube 16 a connecting point 20 is arranged, which is connected to a vehicle body, wherein the thrust tube 16 and the connecting point 20 are connected to one another fixedly in the axial direction and/or the thrust tube 16 and the connecting point 20 are connected to one another in a rotationally fixed manner. The connecting point 20 can be formed in particular as a ball joint or as a through-hole. Furthermore, the connecting point 20 can also provide a torque support for the thrust tube 16. The connecting point 20 is preferably pivotable about a pivot axis 21, wherein the pivot axis 21 of the connecting point 20 runs parallel to the axis of rotation 6 of the motor 3.
[0060] The motor 3 can, for example, be a brushless motor. The gear stage 11 preferably consists of a worm gear mechanism 11. The gear stage 11 is connected to the gear wheel 19 of the rotor 17 and is driven by it. The motor 3 can be connected to the first gear stage 11 via a flexible shaft 22 and/or an Oldham coupling is arranged between the motor 3 and the drive shaft 22.
[0061] In addition, a hysteresis brake 40 is arranged between the motor 3 and the spindle drive 4. The axis of rotation 6 of the motor 3 can thereby be braked, as a result of which the flap, in particular the vehicle door, can be held in all positions and vehicle positions.
[0062] In addition, an overload clutch 13 is arranged on the rotor 17. This consists of an adapter 44 which is fixedly connected, in particular in a rotationally fixed manner, to the rotor 17. For example, spring plates can be fixed in the adapter 44 in a positive-locking manner so as to be rotationally fixed. The spring plates are mounted on the threaded spindle 14 with a defined preloading and the adapter 44 is mounted rotatable on the threaded spindle 14. In addition, a retaining ring, which prevents an axial displacement between the threaded spindle 14 and the adapter 44, can be provided on the adapter 44. If a certain torque is exceeded or if a load peak acts on the system, the spring plates and the threaded spindle 14 can slide through against one another.
[0063] Furthermore, it is also possible for a spring pin to act as overload clutch 13 instead of spring plates. For this, a receiving hole for the spring pin is made in the adapter 44. The adapter 44 can be realized in one piece from hardened steel or from plastic with a hardened insert. One side of the spring pin is pressed into the receiving hole of the adapter 44. The opposite side of the spring pin is pressed into a receiving hole of the threaded spindle 14. A torque can thereby be transmitted from the adapter 44 via the spring pin onto the threaded spindle 14. This occurs via the frictional locking between the adapter 44 and the spring pin as well as via the frictional locking between the threaded spindle 14 and the spring pin. If a certain torque is exceeded or if a load peak acts on the system, the adapter 44, the spring pin and/or the threaded spindle 14 can slide through against one another. In order to minimize the friction in the axial direction, an axial bearing can be provided on the threaded spindle 14. An axial securing can be realized via retaining washers, which are arranged between the adapter 44 and the threaded spindle 14.
[0064] The adapter 44 is held in a rotationally fixed manner on the rotor 17 in a frictional-locking, positive-locking and/or material-bonding manner.
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REFERENCE NUMBERS
[0073] 1 Drive [0074] 2 Housing [0075] 3 Motor [0076] 4 Spindle drive [0077] 5 Holder [0078] 6 Motor axis of rotation [0079] 7 Spindle drive axis of rotation [0080] 8 Holder first bearing point [0081] 9 Holder second bearing point [0082] 10 Pivot axis [0083] 11 First gear stage [0084] 12 Second gear stage [0085] 13 Overload clutch [0086] 14 Threaded spindle [0087] 15 Nut [0088] 16 Thrust tube [0089] 17 Rotor [0090] 18 Adapter [0091] 19 Rotor gear wheel/spur gear [0092] 20 Connecting point [0093] 21 Connecting point pivot axis [0094] 22 Shaft [0095] 24 Threaded spindle groove [0096] 25 Adapter pin [0097] 26 Coding disc [0098] 27 Sensor [0099] 28 Guide tube [0100] 29 Housing cover [0101] 30 Thrust tube openings [0102] 31 Holding extension [0103] 32 Bridge [0104] 33 Housing extension [0105] 34 First receiver [0106] 35 Second receiver [0107] 36 Connecting web [0108] 37 Holder cutout [0109] 38 Holder drilled holes [0110] 39 Rotor bearing [0111] 40 Hysteresis brake [0112] 41 Seal [0113] 42 Holder cutout centring device [0114] 43 Flange [0115] 44 Overload clutch adapter [0116] 45 Spring pin [0117] 46 Adapter receiving hole [0118] 47 Threaded spindle receiving hole [0119] 48 Threaded spindle adapter [0120] 49 Spring arrangement [0121] 50 Axial retaining element [0122] 52 Cone [0123] 53 Tolerance ring [0124] 54 Electronic circuit mounting [0125] 55 Tooth system [0126] 56 Coding disc carrier [0127] 57 Groove [0128] 58 Lug [0129] 59 Pin